MagneMotion MagneMover LITE Installation and operating instructions

MagneMover LITE User Manual Addendum,
Air-cooled Motors
Document: 10003676721
Version: 01

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 2 of 26
Although every effort is made to keep this document accurate and up-to-date, MagneMotion®
assumes no responsibility for any errors, omissions, or inaccuracies. Information that is
provided in this document is subject to change without notice. Any sample code that that is
referenced in this document or included with MagneMotion software is included for
illustration only and is, therefore, unsupported.
MagneMotion®, MagneMover®, QuickStick®, MML™, MM LITE™, and SYNC IT™are
trademarks or registered trademarks of MagneMotion, a Rockwell Automation Company.
Rockwell Automation®is a registered trademark of Rockwell Automation, Inc. All other
trademarks are properties of their respective owners.
This product is protected under one or more U.S. and International patents. Additional U.S.
and International patents are pending.
Copyright © 2018–2019 MagneMotion, Inc., a Rockwell Automation Company. All Rights
Reserved.
The information that is included in this document is proprietary or confidential to Rockwell
Automation, Inc. Any disclosure, reproduction, use, or redistribution of this information by
or to an unintended recipient is prohibited.
MagneMotion, Inc.
A Rockwell Automation Company
139 Barnum Road
Devens, MA 01434
USA
Phone: [phone]
Fax: [phone]
www.magnemotion.com

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 3 of 26
Contents
About This Addendum.............................................................................................................. 5
Purpose................................................................................................................................ 5
Audience ............................................................................................................................. 5
Prerequisites........................................................................................................................ 5
Reference Documents ......................................................................................................... 5
Introduction............................................................................................................................... 6
Overview............................................................................................................................. 6
Air-cooled Motor Overview ............................................................................................... 6
Safety ........................................................................................................................................ 7
Overview............................................................................................................................. 7
Regulatory Compliance ...................................................................................................... 7
Safety Considerations ......................................................................................................... 7
Symbol Identification.......................................................................................................... 7
Label Identification and Location....................................................................................... 8
Mechanical, Electrical, Magnetic Hazards ....................................................................... 14
Recycling and Disposal Information ................................................................................ 14
Specifications.......................................................................................................................... 15
Mechanical Specifications ................................................................................................ 15
1000 Millimeter Motor ............................................................................................... 15
250 Millimeter Motor ................................................................................................. 16
125 Millimeter R 90° Curve Motor ............................................................................ 17
1000 Millimeter Motor ............................................................................................... 18
250 Millimeter Motor ................................................................................................. 19
125 Millimeter R 90° Curve Motor ............................................................................ 20
Pneumatic Specifications .................................................................................................. 21
Air Cooling ................................................................................................................. 21
Pressurizing................................................................................................................. 21
Environmental Requirements............................................................................................ 22
Motors......................................................................................................................... 22
Maintenance............................................................................................................................ 23
Preventive Maintenance.................................................................................................... 23
More Information.................................................................................................................... 25
Rockwell Automation Support ............................................................................................... 26
Figures
Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled RS-422 Motor ..................... 6

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 4 of 26
Figure 2: of Label Locations on the 1000 mm RS-422 Air-cooled Motors.............................. 8
Figure 3: Label Locations on the 250 mm RS-422 Air-cooled Motors.................................... 9
Figure 4: Label Locations on the 125 mm R 90° Curve RS-422 Air-cooled Motors............. 10
Figure 5: Label Locations on the 1000 mm Ethernet Air-cooled Motors............................... 11
Figure 6: Label Locations on the 250 mm Ethernet Air-cooled Motors................................. 12
Figure 7: Label Locations on the 125 mm R 90° Curve Ethernet Air-cooled Motors ........... 13
Figure 8: 1000 mm Air-cooled RS-422 Motor Mechanical Drawing..................................... 15
Figure 9: 250 mm Air-cooled RS-422 Motor Mechanical Drawing....................................... 16
Figure 10: 125 mm R 90° Curve Air-cooled RS-422 Motor Mechanical Drawing ............... 17
Figure 11: 1000 mm Air-cooled Ethernet Motor Mechanical Drawing ................................. 18
Figure 12: 250 mm Air-cooled Ethernet Motor Mechanical Drawing ................................... 19
Figure 13: 125 mm R 90° Curve Air-cooled Ethernet Motor Mechanical Drawing .............. 20
Figure 14: Air-cooled Serial Motor Pneumatic Connections ................................................. 21
Tables
Table 1: Labels Used on the 1000 mm RS-422 Air-cooled Motors ......................................... 8
Table 2: Labels Used on the 250 mm RS-422 Air-cooled Motors ........................................... 9
Table 3: Labels Used on the 125 mm R 90° Curve RS-422 Air-cooled Motors .................... 10
Table 4: Labels Used on the 1000 mm Ethernet Air-cooled Motors...................................... 11
Table 5: Labels Used on the 250 mm Ethernet Air-cooled Motors........................................ 12
Table 6: Labels Used on the 125 mm R 90° Curve Ethernet Air-cooled Motors................... 13
Table 7: Air-cooled Motor Pneumatic Connectors................................................................. 21
Table 8: MagneMover LITE Air-cooled Motor Preventive Maintenance Schedule .............. 23

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 5 of 26
About This Addendum
This document is an addendum to the MagneMover LITE User Manual and describes the air-
cooled motor option.
Purpose
This document explains how to install, operate, and maintain the MagneMover®LITE (MM
LITE™) air-cooled motors on an MM LITE transport system. Use this document in
combination with the MagneMover LITE User Manual and other documentation that
accompanies the transport system to design, install, configure, test, and operate a
MagneMover LITE system. Instructor-led training classes that provide additional experience
are available.
Audience
This document is intended for all users of MagneMover LITE transport systems and provides
information on how to install, configure, and operate the air-cooled motors on MagneMover
LITE transport systems.
Prerequisites
The information and procedures in this manual assume the following:
•Familiarity with personal computers and with the Windows®operating system.
•Full documentation for the transport system is available.
•All personnel operating the transport system are properly trained.
Reference Documents
•990000410, MagneMover LITE User Manual

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 6 of 26
Introduction
Overview
This section provides an overview of the MagneMover LITE air-cooled motors. These
motors include air inlet and exhaust ports to provide forced air-cooling of the motor, which
allows larger continuous current and power draw.
Air-cooled Motor Overview
The air-cooled MagneMover LITE linear synchronous motor (LSM) provides integral ports
for air connections (1.0 psig [6.9 kPa] max). Use both ports to provide active cooling using
forced air convection for sustained high-power operation. The primary benefit of cooling the
motor is that heat that is generated from motor operation can be quickly removed from the
motor with convection, thus allowing larger continuous current and power draw. Use one
port with the second port closed, to operate the motors in a positive-pressure mode, which
helps prevent ingress of foreign material into the motor body.
The motor is delivered with plugs installed in the ports, which allows the motor to be used as
a standard MagneMover LITE motor. Remove the plugs to use the air-cooled option.
Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled RS-422 Motor
•Motor – The MagneMover LITE linear synchronous motor (LSM) with integral rails.
•Guide Rail – Makes sure vehicles (pucks) are maintained in the proper relationship
to the motors.
•Air Ports – Provides a connection for pressurized air that is supplied to the motor for
positively pressurizing the motor body or for forced air cooling.
Motor
Air Ports
(under motor)
Guide Rail

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 7 of 26
Safety
Overview
This section describes safety guidelines for the air-cooled motors and their use in a transport
system. All personnel that are involved in the operation or maintenance of the MM LITE
components and system must be familiar with the safety precautions that are outlined in this
section.
Regulatory Compliance
See the MagneMover LITE User Manual for all regulatory compliance information.
Safety Considerations
See the MagneMover LITE User Manual for all personnel and equipment safety information.
Symbol Identification
See the MagneMover LITE User Manual for all symbol identification and use information.

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 8 of 26
Label Identification and Location
Safety and identification labels are placed on those MagneMover LITE components that
require them to provide hazard identification and information about the components at the
point of use. This section describes each label, identifies its location, and for safety labels
identifies the hazard and possible injuries.
Table 1: Labels Used on the 1000 mm RS-422 Air-cooled Motors
Product Information Label
Qty: 1
Location: On the bottom of the motor
Figure 2: of Label Locations on the 1000 mm RS-422 Air-cooled Motors
Information Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 9 of 26
Table 2: Labels Used on the 250 mm RS-422 Air-cooled Motors
Product Information Label
Qty: 1
Location: On the side of the motor
Figure 3: Label Locations on the 250 mm RS-422 Air-cooled Motors
Information Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 10 of 26
Table 3: Labels Used on the 125 mm R 90° Curve RS-422 Air-cooled Motors
Product Information Label
Qty: 1
Location: On the side of the motor
Figure 4: Label Locations on the 125 mm R 90° Curve RS-422 Air-cooled Motors
Information Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 11 of 26
Table 4: Labels Used on the 1000 mm Ethernet Air-cooled Motors
Product Information Label
Qty: 1
Location: On the bottom of the motor
S/N:????????????
??:??:??:??:??:??MAC:
MAC ID Label
Qty: 2
Location: On the bottom and side of the motor
Figure 5: Label Locations on the 1000 mm Ethernet Air-cooled Motors
Information Label
MAC ID Label
MAC ID Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 12 of 26
Table 5: Labels Used on the 250 mm Ethernet Air-cooled Motors
Product Information Label
Qty: 1
Location: On the side of the motor
S/N:????????????
??:??:??:??:??:??MAC:
MAC ID Label
Qty: 2
Location: On the bottom and side of the motor
Figure 6: Label Locations on the 250 mm Ethernet Air-cooled Motors
Information Label MAC ID Labels

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 13 of 26
Table 6: Labels Used on the 125 mm R 90° Curve Ethernet Air-cooled Motors
Product Information Label
Qty: 1
Location: On the side of the motor
S/N:????????????
??:??:??:??:??:??MAC:
MAC ID Label
Qty: 1
Location: On the side of the motor
Figure 7: Label Locations on the 125 mm R 90° Curve Ethernet Air-cooled Motors
MAC ID Label
Information Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 14 of 26
Mechanical, Electrical, Magnetic Hazards
See the MagneMover LITE User Manual for detailed hazard and safety information.
CAUTION
Crush/Pinch Hazard
Moving mechanisms have no obstruction sensors.
Do not operate the MagneMover LITE components without barriers in
place or personal injury could result in the squeezing or compression
of fingers or other body parts between moving mechanisms.
CAUTION
Strong Magnets
To avoid severe injury, people with pacemakers and other medical
electronic implants must stay away from the magnet array on the
vehicles (pucks).
To avoid injury from strong magnetic attractive forces:
•Handle only one vehicle (puck) or magnet array at a time.
•Do not place any body parts, such as fingers, between a vehicle
(puck) or magnet array and any ferrous material or another magnet
array.
•Vehicles (pucks) or magnet arrays not being used must be secured
individually in isolated packaging.
To avoid damage to watches, electronic instruments, and magnetic
media (for example, cell phones, memory disks/chips, credit cards, and
tapes) keep these items away from the magnet arrays.
Recycling and Disposal Information
At the end of its life, this equipment must be collected separately from any unsorted
municipal waste. Follow all facility, local, and national procedures for the disposal of
hazardous materials.
See the MagneMover LITE User Manual for additional disposal information.

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 15 of 26
Specifications
Mechanical Specifications
1000 Millimeter Motor
Figure 8: 1000 mm Air-cooled RS-422 Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail and rail-
less versions.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE motor only. Additional
exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316/316L Stainless Steel.
•304L Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•6063-T5 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
All Dimensions in Millimeters
Weight: 7.3 kg [16 lb]
3.86±0.03
98.1±0.752.60±0.03
66.0±0.75
19.685
500.00
25.984 660.00
27.638 702.00
28.465 723.00
43.1
1.70
6.299
160.00
7.953
202.00
8.780
223.00
3.40
86.3
999.0
39.33

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 16 of 26
250 Millimeter Motor
Figure 9: 250 mm Air-cooled RS-422 Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail and rail-
less versions.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE motor only. Additional
exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316/316L Stainless Steel.
•304L Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•6063-T5 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
All Dimensions in Millimeters
Weight: 2.0 kg [4.4 lb]

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 17 of 26
125 Millimeter R 90° Curve Motor
Figure 10: 125 mm R 90° Curve Air-cooled RS-422 Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail and rail-
less versions.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE motor only. Additional
exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316/316L Stainless Steel.
•303 Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
PUCK TRAVEL
PATH
All Dimensions in Millimeters
Weight: 1.7 kg [3.7 lb]

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 18 of 26
1000 Millimeter Motor
Figure 11: 1000 mm Air-cooled Ethernet Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail and rail-
less versions.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE Ethernet motor only.
Additional exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316/316L Stainless Steel.
•304L Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•6063-T5 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
All Dimensions in Millimeters
Weight: 7.3 kg [16 lb]
SHIPPING/STORAGE
PLUG
3.75
96.2
3.79
95.2
3.86±0.03
98.01±0.75
RAIL
999.5
39.35
30
1.18
5X
5X
2.95
75
0
0
5.71
145
6.89
175
8.67
220.1
0.49
12.50
0.49
12.50
0.47
12.00
17.91
455
19.69
500
25.39
645
26.57
675
28.35 720.1
39.37
39.31
1000.0
998.5
ENCLOSURE
MAX ALLOWABLE TORQUE = 5.5Nm
CONNECTOR
AIR PORT (MARKED A2)
SYNC CABLE CONNECTOR
DIAGNOSTIC CABLE
ETHERNET
CONNECTOR
(SYNC MOTOR ONLY)
2X M6X1.07mm
MOUNTING HOLE
AIR PORT (MARKED A1)
POWER CONNECTOR
CONNECTOR
ETHERNET CABLE
1.70
43.1
3.48
3.39
88.50
86.00
CLEARANCE NEEDED FOR
CONNECTOR &WIRE BEND RADIUS

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 19 of 26
250 Millimeter Motor
Figure 12: 250 mm Air-cooled Ethernet Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail version.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE Ethernet motor only.
Additional exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316/316L Stainless Steel.
•304L Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•6063-T5 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
5X
2.95
75
1.18
30
0
1.18
30
1.97
50
3.23
82
3.74
95
1.18
30
3.03
77
3.74
95
SHIPPING/STORAGE
PLUG
3.79
96.2
95.2
3.75
3.87±.03
98.3±0.75
CLEARANCE ZONES NEEDED FOR
CONNECTOR &WIRE BEND RADII
9.82
RAIL
249.5
9.84
9.78
250.0
248.5
SYNC CABLE CONNECTOR
ETHERNET CONNECTOR
DIAGNOSTIC CABLE CONNECTOR
ETHERNET CONNECTOR
(SYNC MOTOR ONLY)
POWER CONNECTOR
MAX. ALLOWABLE TORQUE=5.5Nm
7mm
MOUNTING HOLE
2X M6X1.0
AIR PORTS (MARKED A1 &A2)
1.70
43.2
3.48
3.39
88.5
86.0
0
0.49
12.50
0.79
20.00
0.49
12.50
All Dimensions in Millimeters
Weight: 2.0 kg [4.4 lb]

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 01
Copyright © 2019 Rockwell Automation, Inc. Page 20 of 26
125 Millimeter R 90° Curve Motor
Figure 13: 125 mm R 90° Curve Air-cooled Ethernet Motor Mechanical Drawing
NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail version.
The Sync connection is only present if the Synchronization option is installed.
The exclusion zones that are shown are for the MM LITE Ethernet motor only.
Additional exclusion zones may be required based on the use of the motor.
See the MagneMover LITE User Manual for the electrical specifications.
Exposed Materials
•316, 316L Stainless Steel.
•303 Stainless Steel with Electroless Nickel plating (SS rails).
•6061-T6 Aluminum (Al rails).
•EPDM (synthetic rubber).
•303 Stainless Steel with Electroless Nickel plating (air ports)
•Zinc-plated steel (air-port plug)
•Dow Corning® Silicone 737 and 734.
All Dimensions in Millimeters
Weight: 1.7 kg [3.7 lb]
0
0
4.38
0.17
1.56
39.74
2.12
53.88
2.49
63.16
1.83
46.44
46.44
1.83
63.16
2.49
1.11
28.15
2.12
53.88
0.17
4.38
75
2.95
5X
5X
1.18
30
R125
4.92
3.06
77.7
MOUNTING HOLE
ETHERNET
DIAGNOSTIC
SYNC CABLE
(SYNC MOTOR ONLY)
CONNECTOR
POWER CONNECTOR
CABLE CONNECTOR
CONNECTOR
TORQUE = 5.5Nm
CONNECTOR
MAX ALLOWABLE
7mm
ETHERNET
M6X1.0
AIR PORTS
(MARKED A1 &A2)
CLEARANCE NEEDED FOR
CONNECTOR &WIRE BEND RADII
3.87±0.03
98.3±0.75
ENCLOSURE -RAIL
6.61
6.56
168.0
166.5
3.40
86.3
3.40
6.56
168.0
166.5
ENCLOSURE -RAIL
6.61
86.3
3.06
77.7
SHIPPING/STORAGE
PLUG