Magnemotion Magnemover lite User manual

MagneMover LITE User Manual Addendum,

Air-cooled Motors

Document: 10003676721

Version: 00

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Although every effort is made to keep this document accurate and up to date, MagneMotion®

assumes no responsibility for any errors, omissions, or inaccuracies. Information that is

provided in this document is subject to change without notice. Any sample code that that is

referenced in this document or included with MagneMotion software is included for

illustration only and is, therefore, unsupported.

MagneMotion®, MagneMover®, QuickStick®, MML™, MM LITE™, and SYNC IT™are

trademarks or registered trademarks of MagneMotion, a Rockwell Automation Company.

Rockwell Automation®is a registered trademark of Rockwell Automation, Inc. All other

trademarks are properties of their respective owners.

This product is protected under one or more U.S. and International patents. Additional U.S.

and International patents are pending.

Reserved.

The information included in this document is proprietary or confidential to Rockwell

Automation, Inc. Any disclosure, reproduction, use, or redistribution of this information by

or to an unintended recipient is prohibited.

MagneMotion, Inc.

A Rockwell Automation Company

139 Barnum Road

Devens, MA 01434

USA

Phone: +1 978-757-9100

Fax: +1 978-757-9200

www.magnemotion.com

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Contents

About This Addendum.............................................................................................................. 5

Purpose................................................................................................................................ 5

Audience............................................................................................................................. 5

Prerequisites........................................................................................................................ 5

Reference Documents......................................................................................................... 5

Introduction............................................................................................................................... 6

Overview............................................................................................................................. 6

Air-cooled Motor Overview ............................................................................................... 6

Safety ........................................................................................................................................ 7

Overview............................................................................................................................. 7

Regulatory Compliance ...................................................................................................... 7

Safety Considerations ......................................................................................................... 7

Symbol Identification.......................................................................................................... 7

Label Identification and Location....................................................................................... 8

Mechanical, Electrical, Magnetic Hazards ......................................................................... 9

Recycling and Disposal Information .................................................................................. 9

Design Guidelines................................................................................................................... 10

Overview........................................................................................................................... 10

Air-cooled Motors............................................................................................................. 10

Specifications.......................................................................................................................... 11

Mechanical Specifications................................................................................................ 11

1000 Millimeter Motor ............................................................................................... 11

Electrical Specifications.................................................................................................... 12

Pneumatic Specifications.................................................................................................. 12

Pressurizing................................................................................................................. 12

Environmental Requirements............................................................................................ 13

Motors......................................................................................................................... 13

Installation............................................................................................................................... 14

Unpacking and Moving..................................................................................................... 14

Installing Pneumatic Lines for Pressurizing..................................................................... 14

Maintenance............................................................................................................................ 15

Preventive Maintenance.................................................................................................... 15

Pneumatic System PM................................................................................................ 16

Rockwell Automation Support ............................................................................................... 18

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Figures

Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled Motor.................................. 6

Figure 2: Locations of Labels on the MagneMover LITE Straight and Curve Motors............ 8

Figure 3: Air-cooled Motor Option......................................................................................... 10

Figure 4: 1000 Millimeter Air-cooled Motor Mechanical Drawing....................................... 11

Figure 5: Air-cooled Motor Pneumatic Connections.............................................................. 12

Figure 6: Pressurized Motor Pneumatic Diagram................................................................... 14

Tables

Table 1: Labels Used on the MagneMover LITE 1000 mm Motors ........................................ 8

Table 2: Air-cooled Motor Pneumatic Connectors................................................................. 12

Table 3: MagneMover LITE Air-cooled Motor Preventive Maintenance Schedule.............. 15

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

About This Addendum

This document is an addendum to the MagneMover LITE User Manual and describes the air-

cooled motor option.

Purpose

This document explains how to install, operate, and maintain the MagneMover®LITE (MM

LITE™) air-cooled motors on an MM LITE transport system. Use this document in

combination with the MagneMover LITE User Manual and other documentation that

accompanies the transport system to design, install, configure, test, and operate an MM LITE

system. MagneMotion offers instructor-led training classes that provide additional

experience.

Audience

This document is intended for all users of MagneMover LITE transport systems and provides

information on how to install, configure, and operate the air-cooled motors on MM LITE

transport systems.

Prerequisites

The information and procedures that are provided in this manual assume the following:

•Familiarity with personal computers and with the Windows®operating system.

•Full documentation for the transport system is available.

•All personnel operating the transport system are properly trained.

Reference Documents

•990000410, MagneMover LITE User Manual

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Introduction

Overview

This section provides an overview of the MagneMover LITE air-cooled motors. These

motors include air inlet and exhaust ports to provide forced air cooling of the motor, which

allows larger continuous current and power draw.

Air-cooled Motor Overview

Air-cooled Motor – The MagneMover LITE linear synchronous motor (LSM) with integral

ports for air connections. Both ports can be used to provide active cooling using forced air

convection for sustained high-power operation. One port can be used to provide positive

pressure for the motor body to prevent ingress of foreign material.

The motor is delivered with plugs installed in the ports, which allows the motor to be used as

a standard MagneMover LITE motor. The plugs must be removed and one-touch fittings

installed to use the air-cooled option.

Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled Motor

•Motor – The MagneMover LITE linear synchronous motor (LSM) with integral rails.

•Guide Rail – Ensures vehicles (pucks) are maintained in the proper relationship to

the motors.

•Air Ports – Provides a connection for pressurized air that is supplied to the motor for

positively pressurizing the motor body or for forced air cooling.

Motor

Air Ports

(under motor)

Guide Rail

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Safety

Overview

This section describes safety guidelines for the air-cooled motors and their use in a transport

system. All personnel that are involved in the operation or maintenance of the MM LITE

components and system must be familiar with the safety precautions that are outlined in this

section.

Regulatory Compliance

See the MagneMover LITE User Manual for all regulatory compliance information.

Safety Considerations

See the MagneMover LITE User Manual for all personnel and equipment safety information.

Symbol Identification

See the MagneMover LITE User Manual for all symbol identification and use information.

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Label Identification and Location

Safety and identification labels are placed on those MagneMover LITE components that

require them to provide hazard identification and information about the components at the

point of use. This section describes each label, identifies its location, and for safety labels

identifies the hazard and possible injuries.

Table 1: Labels Used on the MagneMover LITE 1000 mm Motors

Product Information Label

Qty: 1

Location: On the bottom of the motor

Figure 2: Locations of Labels on the MagneMover LITE Straight and Curve Motors

Information Label

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Mechanical, Electrical, Magnetic Hazards

See the MagneMover LITE User Manual for detailed hazard and safety information.

CAUTION

Crush/Pinch Hazard

Moving mechanisms have no obstruction sensors.

Do not operate the MagneMover LITE components without barriers in

place or personal injury could result in the squeezing or compression

of fingers or other body parts between moving mechanisms.

CAUTION

Strong Magnets

To avoid severe injury, people with pacemakers and other medical

electronic implants must stay away from the magnet array on the

vehicles (pucks).

To avoid injury from strong magnetic attractive forces:

•Handle only one vehicle (puck) or magnet array at a time.

•Do not place any body parts, such as fingers, between a vehicle

(puck) or magnet array and any ferrous material or another magnet

array.

•Vehicles (pucks) or magnet arrays not being used must be secured

individually in isolated packaging.

To avoid damage to watches, electronic instruments, and magnetic

media (for example, cell phones, memory disks/chips, credit cards, and

tapes) keep these items away from the magnet arrays.

Recycling and Disposal Information

See the MagneMover LITE User Manual for all disposal information.

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Design Guidelines

Overview

The primary benefit of cooling the motor is that heat that is generated from motor operation

can be quickly removed from the motor with convection, thus allowing larger continuous

current and power draw. Additionally, the motors can be operated in a positive-pressure

mode, which prevents ingress of foreign material into the motor body.

Air-cooled Motors

Figure 3: Air-cooled Motor Option

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Specifications

Mechanical Specifications

1000 Millimeter Motor

Figure 4: 1000 Millimeter Air-cooled Motor Mechanical Drawing

NOTE: Aluminum rails shown. Dimensions are the same for stainless steel rail version.

The Sync cable connection is only present if the Synchronization option is

installed.

The exclusion zones that are shown are for the MM LITE motor only. Additional

exclusion zones may be required based on the use of the motor.

See the MagneMover LITE User Manual for the electrical specifications.

Exposed Materials

•316/316L Stainless Steel.

•304L Stainless Steel with Electroless Nickel plating (SS rails).

•6061-T6 Aluminum (Al rails).

•6063-T5 Aluminum (Al rails).

•EPDM (synthetic rubber).

•303 Stainless Steel with Electroless Nickel plating (air ports)

•Zinc-plated steel (air port plug)

•Dow Corning® Silicone 737 and 734.

All Dimensions in Millimeters [Inches]

Weight: 7.3 kg [16 lb]

3.86±0.03

98.1±0.752.60±0.03

66.0±0.75

19.685

500.00

25.984

660.00

27.638

702.00

28.465

723.00

43.1

1.70

6.299

160.00

7.953

202.00

8.780

223.00

3.40

86.3

999.0

39.33

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Electrical Specifications

The MagneMover LITE air-cooled motors are electrically the same as the standard MM

LITE motors. All electrical information for the motors including connector identification and

pinouts is provided in the MagneMover LITE User Manual.

Pneumatic Specifications

The MagneMover LITE air-cooled motors are designed to allow a continuous flow of clean,

dry air to provide additional cooling. These motors can be run as normal MM LITE motors

by installing the supplied 3/8 in plugs in the port locations.

Pressurizing

6.9 kPa [1 psi] @ 21° C [70° F] @ sea level max, based on the temperature of the operating

environment.

Figure 5: Air-cooled Motor Pneumatic Connections

Table 2: Air-cooled Motor Pneumatic Connectors

Label Description Connector Type

A1 Air In 12 mm OD one-touch fitting,

10 mm hex

A2 Air Out 12 mm OD one-touch fitting,

10 mm hex

Out

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Environmental Requirements

Motors

Temperature:

Operating: 0° C to 50° C [32° F to 122° F]

Shipping: -18° C to 50° C [0° F to 122° F]

Storage: -18° C to 50° C [0° F to 122° F]

Humidity:

85% Maximum (relative, noncondensing)

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Installation

Unpacking and Moving

The MagneMover LITE air-cooled motors arrive from the factory as a component ready for

final installation. The information that is required to install these components is provided in

the MagneMover LITE User Manual.

Installing Pneumatic Lines for Pressurizing

A pressurized air line supplying clean, dry air is run to the system and then distributed to all

motors that require pressurization. The exhaust port on the motors must be sealed using one

of the supplied 3/8 in plugs. Input pressure (1 psi max) is adjusted to ensure the motor

housing does not expand.

Figure 6: Pressurized Motor Pneumatic Diagram

The motors use push-to-connect fittings with an internal collet that accepts 12mm OD flex

tubing.

1. Run the pneumatic line from the facility source through a POU filter and dryer.

2. Run the main air line for the clean, dry air to the first motor.

3. Install a T fitting on the main air line.

4. Connect the T fitting to the A1 (air in) port on the motor using 12mm OD flex tubing.

5. Continue the main air line to the next motor.

6. Repeat Step 3 through Step 5 for each motor.

7. Install a plug on the end of the main air line.

1. Seal the A2 (air out) port on the motor using a Zinc-plated steel plug.

Flow

Direction

Filter Dryer

Pneumatic

Source Air-cooled Motor

Air Cooled Motor

Air-cooled Motor

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Maintenance

Preventive Maintenance

Table 3: MagneMover LITE Air-cooled Motor Preventive Maintenance Schedule

Component

Maintenance Action

Frequency*

Page #

Motor Verify that the air supply is correct pressure and

all filters are clean 3 months or

as required 16

* The specified frequency is based on a certified clean, inert environment. The user must adjust their

Preventative Maintenance Schedule to account for any deviations from this environment.

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

Pneumatic System PM

The pneumatic system that supplies air to the motors must be checked periodically to verify

it is operating properly. See the documentation that is supplied with the equipment by the

manufacturer.

MagneMover LITE User Manual Addendum,

Air-cooled Motors

10003676721 Ver. 00

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