MagneMotion MagneMover LITE User manual

MagneMover LITE User Manual Addendum,
Air-cooled Motors
Document: 10003676721
Version: 00

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 2 of 18
Although every effort is made to keep this document accurate and up to date, MagneMotion®
assumes no responsibility for any errors, omissions, or inaccuracies. Information that is
provided in this document is subject to change without notice. Any sample code that that is
referenced in this document or included with MagneMotion software is included for
illustration only and is, therefore, unsupported.
MagneMotion®, MagneMover®, QuickStick®, MML™, MM LITE™, and SYNC IT™are
trademarks or registered trademarks of MagneMotion, a Rockwell Automation Company.
Rockwell Automation®is a registered trademark of Rockwell Automation, Inc. All other
trademarks are properties of their respective owners.
This product is protected under one or more U.S. and International patents. Additional U.S.
and International patents are pending.
Copyright © 2018 MagneMotion, Inc., a Rockwell Automation Company. All Rights
Reserved.
The information included in this document is proprietary or confidential to Rockwell
Automation, Inc. Any disclosure, reproduction, use, or redistribution of this information by
or to an unintended recipient is prohibited.
MagneMotion, Inc.
A Rockwell Automation Company
139 Barnum Road
Devens, MA 01434
USA
Phone: [phone]
Fax: [phone]
www.magnemotion.com

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 3 of 18
Contents
About This Addendum.............................................................................................................. 5
Purpose................................................................................................................................ 5
Audience............................................................................................................................. 5
Prerequisites........................................................................................................................ 5
Reference Documents......................................................................................................... 5
Introduction............................................................................................................................... 6
Overview............................................................................................................................. 6
Air-cooled Motor Overview ............................................................................................... 6
Safety ........................................................................................................................................ 7
Overview............................................................................................................................. 7
Regulatory Compliance ...................................................................................................... 7
Safety Considerations ......................................................................................................... 7
Symbol Identification.......................................................................................................... 7
Label Identification and Location....................................................................................... 8
Mechanical, Electrical, Magnetic Hazards ......................................................................... 9
Recycling and Disposal Information .................................................................................. 9
Design Guidelines................................................................................................................... 10
Overview........................................................................................................................... 10
Air-cooled Motors............................................................................................................. 10
Specifications.......................................................................................................................... 11
Mechanical Specifications................................................................................................ 11
1000 Millimeter Motor ............................................................................................... 11
Electrical Specifications.................................................................................................... 12
Pneumatic Specifications.................................................................................................. 12
Pressurizing................................................................................................................. 12
Environmental Requirements............................................................................................ 13
Motors......................................................................................................................... 13
Installation............................................................................................................................... 14
Unpacking and Moving..................................................................................................... 14
Installing Pneumatic Lines for Pressurizing..................................................................... 14
Maintenance............................................................................................................................ 15
Preventive Maintenance.................................................................................................... 15
Pneumatic System PM................................................................................................ 16
Rockwell Automation Support ............................................................................................... 18

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 4 of 18
Figures
Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled Motor.................................. 6
Figure 2: Locations of Labels on the MagneMover LITE Straight and Curve Motors............ 8
Figure 3: Air-cooled Motor Option......................................................................................... 10
Figure 4: 1000 Millimeter Air-cooled Motor Mechanical Drawing....................................... 11
Figure 5: Air-cooled Motor Pneumatic Connections.............................................................. 12
Figure 6: Pressurized Motor Pneumatic Diagram................................................................... 14
Tables
Table 1: Labels Used on the MagneMover LITE 1000 mm Motors ........................................ 8
Table 2: Air-cooled Motor Pneumatic Connectors................................................................. 12
Table 3: MagneMover LITE Air-cooled Motor Preventive Maintenance Schedule.............. 15

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 5 of 18
About This Addendum
This document is an addendum to the MagneMover LITE User Manual and describes the air-
cooled motor option.
Purpose
This document explains how to install, operate, and maintain the MagneMover®LITE (MM
LITE™) air-cooled motors on an MM LITE transport system. Use this document in
combination with the MagneMover LITE User Manual and other documentation that
accompanies the transport system to design, install, configure, test, and operate an MM LITE
system. MagneMotion offers instructor-led training classes that provide additional
experience.
Audience
This document is intended for all users of MagneMover LITE transport systems and provides
information on how to install, configure, and operate the air-cooled motors on MM LITE
transport systems.
Prerequisites
The information and procedures that are provided in this manual assume the following:
•Familiarity with personal computers and with the Windows®operating system.
•Full documentation for the transport system is available.
•All personnel operating the transport system are properly trained.
Reference Documents
•990000410, MagneMover LITE User Manual

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 6 of 18
Introduction
Overview
This section provides an overview of the MagneMover LITE air-cooled motors. These
motors include air inlet and exhaust ports to provide forced air cooling of the motor, which
allows larger continuous current and power draw.
Air-cooled Motor Overview
Air-cooled Motor – The MagneMover LITE linear synchronous motor (LSM) with integral
ports for air connections. Both ports can be used to provide active cooling using forced air
convection for sustained high-power operation. One port can be used to provide positive
pressure for the motor body to prevent ingress of foreign material.
The motor is delivered with plugs installed in the ports, which allows the motor to be used as
a standard MagneMover LITE motor. The plugs must be removed and one-touch fittings
installed to use the air-cooled option.
Figure 1: Detailed View of the 1000 mm MM LITE Air-cooled Motor
•Motor – The MagneMover LITE linear synchronous motor (LSM) with integral rails.
•Guide Rail – Ensures vehicles (pucks) are maintained in the proper relationship to
the motors.
•Air Ports – Provides a connection for pressurized air that is supplied to the motor for
positively pressurizing the motor body or for forced air cooling.
Motor
Air Ports
(under motor)
Guide Rail

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 7 of 18
Safety
Overview
This section describes safety guidelines for the air-cooled motors and their use in a transport
system. All personnel that are involved in the operation or maintenance of the MM LITE
components and system must be familiar with the safety precautions that are outlined in this
section.
Regulatory Compliance
See the MagneMover LITE User Manual for all regulatory compliance information.
Safety Considerations
See the MagneMover LITE User Manual for all personnel and equipment safety information.
Symbol Identification
See the MagneMover LITE User Manual for all symbol identification and use information.

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 8 of 18
Label Identification and Location
Safety and identification labels are placed on those MagneMover LITE components that
require them to provide hazard identification and information about the components at the
point of use. This section describes each label, identifies its location, and for safety labels
identifies the hazard and possible injuries.
Table 1: Labels Used on the MagneMover LITE 1000 mm Motors
Product Information Label
Qty: 1
Location: On the bottom of the motor
Figure 2: Locations of Labels on the MagneMover LITE Straight and Curve Motors
Information Label

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 9 of 18
Mechanical, Electrical, Magnetic Hazards
See the MagneMover LITE User Manual for detailed hazard and safety information.
CAUTION
Crush/Pinch Hazard
Moving mechanisms have no obstruction sensors.
Do not operate the MagneMover LITE components without barriers in
place or personal injury could result in the squeezing or compression
of fingers or other body parts between moving mechanisms.
CAUTION
Strong Magnets
To avoid severe injury, people with pacemakers and other medical
electronic implants must stay away from the magnet array on the
vehicles (pucks).
To avoid injury from strong magnetic attractive forces:
•Handle only one vehicle (puck) or magnet array at a time.
•Do not place any body parts, such as fingers, between a vehicle
(puck) or magnet array and any ferrous material or another magnet
array.
•Vehicles (pucks) or magnet arrays not being used must be secured
individually in isolated packaging.
To avoid damage to watches, electronic instruments, and magnetic
media (for example, cell phones, memory disks/chips, credit cards, and
tapes) keep these items away from the magnet arrays.
Recycling and Disposal Information
See the MagneMover LITE User Manual for all disposal information.

MagneMover LITE User Manual Addendum,
Air-cooled Motors
10003676721 Ver. 00
Copyright © 2018 Rockwell Automation, Inc. Page 10 of 18
Design Guidelines
Overview
The primary benefit of cooling the motor is that heat that is generated from motor operation
can be quickly removed from the motor with convection, thus allowing larger continuous
current and power draw. Additionally, the motors can be operated in a positive-pressure
mode, which prevents ingress of foreign material into the motor body.
Air-cooled Motors
Figure 3: Air-cooled Motor Option