Magnetek IMPULSE G+ Series 3 User manual

IMPULSE®•G+ & VG+ Series 4 Transition Guide
Product Transition Guide
IMPULSE®•G+ & VG+ Series 3 to
Series 4

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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Product Transition Guide
Table of Contents
1.1 Overview ..........................................................................................................................4
1.2 Drive Replacement Checklist ..........................................................................................4
1.3 Ratings Summary ............................................................................................................6
1.4 Digital Operator Comparison ...........................................................................................8
1.5 Terminals .........................................................................................................................9
Main Circuit Terminals ...............................................................................................9
Control Circuit Terminals ..........................................................................................10
1.6 Terminal Size and Wire Gauge Comparison .................................................................12
1.7 Dimensions, Installation Space and Substitution Material ............................................25
Drive Dimension Comparison ..................................................................................25
IMPULSE®G+/VG+ Series 4 Drive Options ............................................................27
1.8 Parameter Cross Reference ..........................................................................................31

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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1.1 Overview
This purpose of this document is to provide an easy transition from the G+/VG+ Series 3 to the G+/VG+ Series 4.
For the advanced portion, please refer to the G+/VG+ Series 4 Instruction Manual (P/N 144-23910).
1.2 Drive Replacement Checklist
Item Checkpoints Checked?
Hardware
Basic
• Can the existing mounting holes be used? Check if the new drive dimensions
are different than the current drive.
– Verify that the existing dimensions reference in Section 1.7, “Dimensions,
installation space and substitution material” of this manual compares the
sizes of the current and new unit. If a mechanical substitution kit is necessary,
it is referenced in Section 1.7.
< Digital operator >
• Was a remote operator connected to the current unit?
– If so, do not attempt to connect the G+ Series 3 remote operator to the G+
Series 4, as they are incompatible.
Main and
Control
Terminals
< Wire Length >
• In the replacement drive, the main and control circuit terminals may be mounted
in different positions. Check to ensure all cables are long enough to be
connected to the new unit.
< Main circuit wires and terminal specifications >
• Compare the occupied terminals of the current unit with the new drive’s
terminals (shape, size, etc.), and verify that the wires fit in the new unit’s
terminals, using Section 1.5 “Terminals”, specifically “Control Terminal Sizes
and Wire Sizes” of this document.
Software Parameter
< Check the parameter settings >
• Read the parameter settings of the current unit and perform a parameter
conversion to the new parameters.
– Use IMPULSE®Link for conversion.
– Consult Magnetek Service for conversion assistance.
– If there is special software installed or parameters appear that are not
mentioned in this document, contact your Magnetek representative.

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
Options,
Others
Option
Cards
< Is an option card installed? >
• Check if any option card is installed.
– If an option card is installed, get the equivalent option card for the G+ Series
4.
– Never attempt to apply G+ Series 3 option cards to the G+ Series 4 unit.
– The option card on the G+ Series 4 may have a different connector on the G+
Series 3. Make sure that the connectors fit into the new option card before
using it.
Others
< Is a braking resistor installed? >
• Check if a braking resistor is installed on the current drive.
– Inspect the braking resistor for physical damage or wear before connecting it
to the new drive.
– Inspect the DB wiring for cracking and possible shorts.
– Connect the braking resistor to the equivalent terminals on the new unit.
– The terminals might have a different location in the new drive; check to ensure
that existing wiring is long enough to reach the new terminal location.
– Verify terminal differences.
< Is a braking unit installed? >
• Check if a braking unit is used in the current installation.
– Inspect the braking unit for physical damage or wear before connecting it to
the new drive.
– Connect the braking unit to the equivalent terminals on the new unit.
– The terminals might have a different location in the new drive; check to ensure
that existing wiring is long enough to reach the new terminal location.
< Is an AC reactor or DC choke installed? >
• Check if an AC reactor or DC choke is used in the current installation.
– Inspect the reactor or choke and wiring for physical damage or wear before
connecting it to the new drive.
– Make sure that the reactor or choke data are appropriate for the replacement
drive.
– The terminals might have a different location in the new drive; check to ensure
that existing wiring is long enough to reach the new terminal location.
• Refer to the instruction manual for questions about installation, parameter settings or detailed parameter/function
descriptions.
Item Checkpoints Checked?

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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1.3 Ratings Summary
The following table summarizes the output current ratings for the G+ Series 4 and G+ Series 3 with respect to the
specific drive model.
Rated
Input Voltage
G+ Series 3
Drive Model
Number
(-AFG+/FVG+)
Heavy Duty G+ Series 4
Drive Model
Number
(-G+/VG+S4)
Heavy Duty
Rated Output
Current (Amps) Nominal HP Rated Output Current (Amps) Nominal HP
230V,
3-
N/A N/A N/A 2003 3.2 0.5
N/A N/A N/A 2005 5.0 0.75
2007 7.0 1.0 2007 6.9 1.0
N/A N/A N/A 2008 8.0 2.0
2009 9.6 2.0 2011 11 2.0
N/A N/A N/A 2014 14.0 3.0
2015 15.2 3.0 2017 17.5 3.0
2023 23 5.0 2025 25 5.0
2031 31 7.5 2033 33 7.5
2045 45 10 2047 47 10
2058 58 15 2060 60 15
2071 71 20 2075 75 20
2085 85 30 2085 85 30
N/A N/A N/A 2115 115 40
2145 145 50 2145 145 50
N/A N/A N/A 2180 180 60
2215 215 75 2215 215 75
2283 283 100 2283 283 100
2346 346 125 2346 346 125
N/A N/A N/A 2415 415 150

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
Rated
Input Voltage
G+ Series 3
Drive Model
Number
(-AFG+/FVG+)
Heavy Duty G+ Series 4
Drive Model
Number
(-G+/VG+S4)
Heavy Duty
Rated Output
Current (Amps) Nominal HP Rated Output Current (Amps) Nominal HP
460V,
3-
4001 1.8 0.5 4001 1.8 0.5
4002 2.1 1.0 4003 3.4 1.0
4003 3.7 2.0 4004 4.8 2.0
4005 5.3 3.0 4005 5.5 3.0
N/A N/A N/A 4007 7.2 5.0
4008 8.7 5.0 4009 9.2 5.0
4012 12.5 7.5 4014 14.8 7.5
4017 17 10 4018 18 10
4024 24 15 4024 24 15
4031 31 20 4031 31 20
4039 39 25 4039 39 25
4045 45 30 4045 45 30
4060 60 40 4060 60 40
4075 75 50 4075 75 50
4091 91 60 4091 91 60
4112 112 75 4112 112 75
4150 150 100 4150 150 100
4180 180 125 4180 180 125
N/A N/A N/A 4216 216 150
4260 260 150 4260 260 200
4304 304 250 4304 304 250
4370 370 300 4370 370 300
4477 477 350 4450 450 350
4590 590 500 4605 605 500

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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1.4 Digital Operator Comparison
Enhanced LCD operator with built-in copy function and parameter verify for the IMPULSE®•G+ & VG+
Series 4
Soft keys simplify operation and programming
LCD Contrast Adjustment
Common parameter groupings for easy transition and set-up
The IMPULSE®•G+ & VG+ Series 4 have a new layout for faster parameter selection
A Quick Start menu is added to aid in simple start up
The Quick Start menu consists of 26 parameters. The advanced menu offers full parameter access.
Menu Structure Comparison
IMPULSE®•G+ & VG+ Series 3
LCD Operator
IMPULSE®•G+ & VG+ Series 4
LCD Operator
LCD Backlit Display
5 Line x 16 Characters
LCD Backlit Display
5 Line x 16 Characters
New Button Layout
Soft Keys (F1/F2)
Smaller
IMPULSE®•G+ & VG+ Series 3 IMPULSE®•G + & VG+ Series 4
Operation “DRIVE” Operation
Quick Setting “QUICK” Auto-Tuning
Programming “ADV” Programming
Modified Constants “VERIFY” Quick Settings
Auto-Tuning “A.TUNE” Modified Constants
-- Monitor Menu

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
1.5 Terminals
Main Circuit Terminals
As G+ Series 3 and G+ Series 4 drive models may have different terminal sizes (depending on capacity),
the terminal must be carefully checked before replacement.
The main terminal functionality has not been changed between the G+ Series 3 and the G+ Series 4.
Main Terminals Note
G+ Series 3 G+ Series 4
R/L1 R/L1
Main circuit power supply input, connects line power to the driveS/L2 S/L2
T/L3 T/L3
U/T1 U/T1
Drive Output, connects to the motorV/T2 V/T2
W/T3 W/T3
B1 B1 Braking resistor
B2 B2
+2 +2 DC reactor connection (+1, +2) (remove shorting bar)
DC power supply input (+1, -)
Braking unit connection (+3, -)
+1 +1
—+3
— Ground Terminal (10Ωor less)

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
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Control Circuit Terminals
"—" indicates that an equivalent terminal on the other drive model does not exist.
G+ Series 4 Defaults are listed in parentheses.
Terms
MFDI: Multi-Function Digital Input
MFDO: Multi-Function Digital Output
MFAI: Multi-Function Analog Input
MFAO: Multi-Function Analog Output
Control Terminals Function Signal Level
G+ Series 3 G+ Series 4 G+ Series 3 G+ Series 4
S1 S1 MFDI 1 (Run Forward)
Photo-coupler isolation
24 VDC, 8mA
120 VAC (with GIF7)
Photo-coupler isolation
120 VAC
(S4IF)
S2 S2 MFDI 2 (Run Reverse)
S3 S3 MFDI 3 (Speed 2)
S4 S4 MFDI 4 (Speed 3)
S5 S5 MFDI 5 (Speed 4)
S6 S6 MFDI 6 (Speed 5)
S7 S7 MFDI 7 (External Fault)
S8 S8 MFDI 8 (Microspeed Gain 1)
X2 X2 MFDI Common -- --
M0, M1 M0, M1 MFDO (Brake Release)
Form A Relay:
250 VAC, 1A
30 VDC, 1A
Form A Relay:
250 VAC, 1A
30 VDC, 1A
M2, M3, M4 M2, M3 MFDO (X-Press Programming)
Form A Relay
Contact Capacity:
250 VAC, 1A
30 VDC, 1A
Form A Relay:
250 VAC, 1A
30 VDC, 1A
M5, M6 M5, M6 MFDO (X-Press Programming)
Form A Relay
Contact Capacity:
250 VAC, 1A
30 VDC, 1A
Form A Relay:
250 VAC, 1A
30 VDC, 1A
MA, MB, MC MA, MB, MC
Fault annunciate
Terminals MA-MC: N/O
Terminals MB-MC: N/C
Form C Relay:
250 VAC, 1A
30 VDC, 1A
Form C Relay:
250 VAC, 1A
30 VDC, 1A
+V +V Power supply for analog inputs +15 VDC, 20mA +10.5 VDC, 20mA
-V -V Power supply for analog inputs -15 VDC, 20mA -10.5 VDC, 20mA
A1 A1 MFAI 1 (Master Frequency
Reference)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
A2 A2 MFAI 2 (Not Used)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
4 to 20mA (250Ω)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
4 to 20mA (250Ω)
A3 A3 MFAI 3 (Master Frequency
Reference)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
-10 to +10V (20kΩ)
0 to +10V (20kΩ)
AC AC Analog Common -- --
E (G) E (G) Ground for shielded lines and
option cards -- --

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
RP RP Multi-Function Pulse Train Input
0 to 32kHz (3k) +5%
High level voltages
3.5 to 13.2
Low level voltages
0.0 to 0.8
Duty Cycle (on/off)
30% to 70%
Input Freq.: 0 to 32 kHz
Duty Cycle: 30 to 70%
High level: 3.5 to 13.2
VDC
Low Level: 0 to 0.8 VDC
Input Impedance: 3kΩ
MP MP Pulse train output (Output
frequency)
0 to 32kHz
±5% output
(load: 1.5k)
32 kHz (max)
FM FM MFAO 1 (Output frequency)
0 to ±10VDC Max.
±5% 2mA or less
4 to 20 mA
-10 to +10V, 2mA
0 to +10V, 2mA
4 to 20 mA
AC AC Analog Common -- --
AM AM MFAO 2 (Output current)
0 to ±10VDC Max.
±5% 2mA or less
4 to 20 mA
-10 to +10V, 2mA
0 to +10V, 2mA
— H1 Safe Disable input 1 -- 24 VDC, 8mA
Internal Impedance:
3.3kΩ
— H2 Safe Disable input 2 --
— HC Safe Disable common --
— DM+ Safety monitor output -- 48 VDC, 8mA
— DM- Safety monitor output common -- --
R+ R+ Receive (+) Differential input, PHC
isolation RS-485/422 Line Driver
115.2 kbps (max)
R- R- Receive (-)
S+ S+ Transmit (+) Differential output, PHC
isolation
S- S- Transmit (-)
IG IG Shield connection -- --
Control Terminals Function Signal Level
G+ Series 3 G+ Series 4 G+ Series 3 G+ Series 4

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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1.6 Terminal Size and Wire Gauge Comparison
3-Phase 200V Class Main Circuit Terminal Size and Gauge
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)
Series 4 2003
2005
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 14 to 10, 14
(Ground)
Series 3 2007
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 12
Series 4 2007
2008
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 14 to 10, 12
(Ground)
Series 3 2009
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 12
Series 4 2011
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 14 to 10
M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 12
Series 3 2015
R/L1,S/L2,T/L3,
U/T1,V/T2,W/T3,
-,+1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.3) 12 to 10 12, 10 (Ground)
Series 4 2014
2017
R/L1,S/L2,T/L3,
-,+1, +2 M4 1.2 to 1.5
(10.6 to 13.3) 12 to 10 2014:14 to 10
2017: 12 to 10
U/T1,V/T2,W/T3,
M4 1.2 to 1.5
(10.6 to 13.3) 12 to 10
2014:14 to 10
2017: 12 to 10
10 (Ground)
B1, B2 M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 ─
Series 3 2023
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.3) 10 12, 10 (Ground)

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
Series 4 2025
R/L1, S/L2, T/L3,
-, +1, +2 M4 1.2 to 1.5 (10.6 to 13.3) 10 to 6 8
U/T1, V/T2, W/T3 M4 1.2 to 1.5
(10.6 to 13.3) 10 to 6 8
B1, B2 M4 1.2 to 1.5
(10.6 to 13.3) 14 to 10 ─
M5 2 to 2.5
(17.7 to 22.1) 10 to 8 8
Series 3 2031
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M5 2.5
(21.99) 8 to 6 8, 10 (Ground)
Series 4 2033
R/L1, S/L2, T/L3,
-, +1, +2 M4 1.2 to 1.5 (10.6 to 13.3) 8 to 6 8 to 6
U/T1, V/T2, W/T3 M4 1.2 to 1.5
(10.6 to 13.3) 8 to 6 8 to 6
B1, B2 M4 1.2 to 1.5
(10.6 to 13.3) 12 to 10 ─
M5 2 to 2.5
(17.7 to 22.1) 10 to 8 8
Series 3 2045
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M5 2.5
(21.99) 6 to 4 6, 10 (Ground)
Series 4 2047
R/L1, S/L2, T/L3, -,
+1, +2 M6 4 to 6
(35.4 to 53.1) 6 to 4 6 to 4
U/T1, V/T2, W/T3 M6 4 to 6
(35.4 to 53.1) 6 to 4 6 to 4
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 10 to 6 ─
M6 4 to 6
(35.4 to 53.1) 8 to 6 6
Series 3 2058
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M6 4 to 5
(35.2 to 43.99) 4 to 2 4
B1, B2 M5 2.5
(21.99) 8 to 6 ─
M6 4 to 5
(35.2 to 43.99) 48
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
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Series 4 2060
R/L1, S/L2, T/L3,
-, +1, +2 M8 9 to 11 (79.7 to 97.4) 4 to 3 4 to 2
U/T1, V/T2, W/T3 M8 9 to 11
(79.7 to 97.4) 4 to 3 4 to 2
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 8 to 6 ─
M6 4 to 6
(35.4 to 53.1) 6 to 4 6
Series 3 2071
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M8 9 to 10
(79.2 to 87.97) 3 to 2 2
B1, B2 M5 2.5
(21.99) 8 to 6 ─
M6 4 to 5
(35.2 to 43.99) 48
Series 4 2075
R/L1, S/L2, T/L3,
-, +1, +2 M8 9 to 11 (79.7 to 97.4) 3 to 2 4 to 2
U/T1, V/T2, W/T3 M8 9 to 11
(79.7 to 97.4) 3 to 2 4 to 2
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 6─
M6 4 to 6
(35.4 to 53.1) 6 to 4 6
Series 3 2085
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, R1/L11,
S1/L21, T1/L31
M8 9 to 10
(79.2 to 87.97) ─2
+3 M6 4 to 5
(35.2 to 43.99) ──
M8 9 to 10
(79.2 to 87.97) ─6
Series 4 2085
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M8 9 to 11 (79.7 to 97.4) 3 to 1/0 2 to 1/0
-, +1 M8 9 to 11
(79.7 to 97.4) 2 to 1/0 ─
B1, B2 M8 9 to 11
(79.7 to 97.4) 6 to 1/0 ─
M8 9 to 11
(79.7 to 97.4) 6 to 4 6
Series 4 2115
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M10 18 to 23
(159 to 204) 1 to 2/0 2 to 1/0
-, +1 M10 18 to 23
(159 to 204) 1/0 to 3/0 ─
B1, B2 M10 18 to 23
(159 to 204) 4 to 2/0 ─
M8 9 to 11
(79.7 to 97.4) 44
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

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Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
Series 3 2145
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3, -,
+1, R1/L11, S1/L21,
T1/L31
M10 17.6 to 22.5
(154.8 to 197.9) ─4/0
+3 M8 8.8 to 10.8
(77.4 to 95.0) ──
M10 17.6 to 22.5
(154.8 to 197.9) ─2
r/ 1, / 2 M4 1.3 to 1.4
(11.4 to 12.3) ─16
Series 4 2145
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M10 18 to 23 (159 to 204)
2/0 to 4/0, 3/0 to 4/0
(T1-3) 1/0 to 2/0
-, +1 M10 18 to 23
(159 to 204) 1 to 4/0 ─
+3 M10 18 to 23
(159 to 204) 1/0 to 4/0 ─
M10 18 to 23
(159 to 204) 4 to 2 4
Series 4 2180
R/L1, S/L2, T/L3 M10 18 to 23
(159 to 204) 1/0 to 2/0 1/0 to 2/0
U/T1, V/T2, W/T3 M10 18 to 23
(159 to 204) 1/0 to 2/0 1/0 to 2/0
-, +1 M10 18 to 23
(159 to 204) 1 to 4/0 ─
+3 M10 18 to 23
(159 to 204) 1/0 to 4/0 ─
M10 18 to 23
(159 to 204) 4 to 1/0 4
Series 3 2215
R/L1, S/L2, T/L3,
-, +1 M10 17.6 to 22.5 (154.8 to 197.9) ─250
2-2/0
U/T1, V/T2, W/T3,
R1/L11, S1/L21,
T1/L31
M10 17.6 to 22.5
(154.8 to 197.9) ─250
2-2/0
+3 M8 8.8 to 10.8
(77.4 to 95.0) ──
M10 17.6 to 22.5
(154.8 to 197.9) ─4
r/ 1, / 2 M4 1.3 to 1.4
(11.4 to 12.3) ─16
Series 4 2215
R/L1, S/L2, T/L3 M12 32 to 40
(283 to 354) 3/0 to 300 250
2-2/0
U/T1, V/T2, W/T3 M12 32 to 40
(283 to 354) 3/0 to 300 250
2-2/0
-, +1 M12 32 to 40
(283 to 354) 3/0 to 300 ─
+3 M10 18 to 23
(159 to 204) 2 to 300 ─
M12 32 to 40
(283 to 354) 3 to 300 4
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
Page 16 of 54
Magnetek, Inc.
Series 3 2283
-, +1 M12 31.4 to 39.2
(276.2 to 344.8) ─3/0×2P
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
R1/L11, S1/L21,
T1/L31
M10 17.6 to 22.5
(154.8 to 197.9) ─350
2-3/0
+3 M8 8.8 to 10.8
(77.4 to 95.0) ──
M12 31.4 to 39.2
(276.2 to 344.8) ─2
r/ 1, / 2 M4 1.3 to 1.4
(11.4 to 12.3) ─16
Series 4 2283
R/L1, S/L2, T/L3 M12 32 to 40
(283 to 354) 3/0 to 300 350
2-3/0
U/T1, V/T2, W/T3 M12 32 to 40
(283 to 354) 3/0 to 300 350
2-3/0
-, +1 M12 32 to 40
(283 to 354) 3/0 to 300 ─
+3 M10 18 to 23
(159 to 204) 3/0 to 300 ─
M12 32 to 40
(283 to 354) 2 to 300 2
Series 3 2346
R/L1, S/L2, T/L3,
-, +1, R1/L11,
S1/L21, T1/L31
M12 31.4 to 39.2
(276.2 to 344.8) ─400
2-250
U/T1, V/T2, W/T3 M12 31.4 to 39.2
(276.2 to 344.8) ─400
2-250
+3 M8 8.8 to 10.8
(77.4 to 95.0) ──
M12 31.4 to 39.2
(276.2 to 344.8) ─2
r/ 1, / 2 M4 1.3 to 1.4
(11.4 to 12.3) ─16
Series 4 2346
R/L1, S/L2, T/L3 M12 32 to 40
(283 to 354) 4/0 to 600 400
2-250
U/T1, V/T2, W/T3 M12 32 to 40
(283 to 354) 4/0 to 600 400
2-250
-, +1 M12 32 to 40
(283 to 354) 250 to 600 ─
+3 M10 18 to 23
(159 to 204) 3/0 to 600 ─
M12 32 to 40
(283 to 354) 1 to 350 1
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
Page 17 of 54
Magnetek, Inc.
Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
3-Phase 400V Class Main Circuit Terminal Size and Gauge
Series 4 2415
R/L1, S/L2, T/L3 M12 32 to 40
(283 to 354) 250 to 600 400
2-250
U/T1, V/T2, W/T3 M12 32 to 40
(283 to 354) 300 to 600 400
2-250
-, +1 M12 32 to 40
(283 to 354) 300 to 600 ─
+3 M10 18 to 23
(159 to 204) 3/0 to 600 ─
M12 32 to 40
(283 to 354) 1 to 350 1
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)
Series 3 4001
4002
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.2) 14 to 10 12
Series 4 4001
4003
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.2) 14 to 10 14 to 10, 12
(Ground)
Series 3 4003
4005
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2, M4 1.2 to 1.5
(10.6 to 13.2) 14 to 10 12
Series 4
4004
4005
4007
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M4 1.2 to 1.5
(10.6 to 13.2) 14 to10 14 to 10
M4 1.2 to 1.5
(10.6 to 13.2) 14 to 10 10
Series 3 4012
R/L1,S/L2,T/L3,
U/T1,V/T2,W/T3,
-,+1, +2, B1, B2,
M4 1.2 to 1.5
(10.6 to 13.2) 12 to 10 12
M4 1.2 to 1.5
(10.6 to 13.2) 14 to 10 12
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
Page 18 of 54
Magnetek, Inc.
Series 4 4014
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M4 1.2 to 1.5
(10.6 to 13.2) 12 to 6 12 to 6
B1, B2 M4 1.2 to 1.5
(10.6 to 13.2) 12 to 6 ─
M5 2 to 2.5
(17.7 to 22.1) 14 to 10 10
Series 3 4017
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M4 1.8
(15.6) 10 12
M4 1.8
(15.6) 12 to 10 10
Series 4 4018
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M4 1.2 to 1.5
(10.6 to 13.3)
10 to 6, 12 to 6 (-,
+1, +2) 10 to 6
B1, B2 M4 1.2 to 1.5
(10.6 to 13.3) 12 to 10 ─
M5 2 to 2.5
(17.7 to 22.1) 12 to 10 10
Series 3 4024
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M5 2.5
(21.99) 10 to 6 10
M5 2.5
(21.99) 10 to 6 10
Series 4 4024
R/L1, S/L2, T/L3,
-, +1, +2 M5 2 to 2.5 (17.7 to 22.1)
8 to 6, 10 to 6 (-,
+1, +2) 8 to 6
U/T1, V/T2, W/T3 M5 2 to 2.5
(17.7 to 22.1) 10 to 6 8 to 6
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 10 to 8 ─
M6 4 to 6
(35.4 to 53.1) 10 to 8 8
Series 3 4031
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2, B1, B2
M5 2.5
(21.99) 8 to 6 8
M5, M6 2.5 (21.99), 4.0 to
5.0 (35.2 to 43.99) 10 to 6 10
Series 4 4031
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M5 2 to 2.5
(17.7 to 22.1) 8 to 6 8 to 6
-, +1, +2 M5 2 to 2.5
(17.7 to 22.1) 8 to 6 ─
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 10 to 8 ─
M6 4 to 6
(35.4 to 53.1) 10 to 6 6
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
Page 19 of 54
Magnetek, Inc.
Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
Series 3 4039
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M6 4 to 5
(35.2 to 43.99) 8 to 2 6
B1, B2 M5 2.5
(21.99) 88
M6 4 to 5
(35.2 to 43.99) 8 to 4 10
Series 4 4039
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +2
M6 4 to 6
(35.4 to 53.1) 6 to 4 6 to 4
B1, B2 M5 2 to 2.5
(17.7 to 22.1) 10 to 8 ─
M6 4 to 6
(35.4 to 53.1) 8 to 6 6
Series 3 4045
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +3, R1/L11,
S1/L21, T1/L31
M6 4 to 5
(35.2 to 43.99) ─6
M8 9 to 10
(79.2 to 87.97) ─10
Series 4 4045
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M8 9 to 11 (79.7 to 97.4) 6 to 4 6 to 4
-, +1 M8 9 to 11
(79.7 to 97.4) 6 to 1 ─
B1, B2 M8 9 to 11
(79.7 to 97.4) 8 to 4 ─
M8 9 to 11
(79.7 to 97.4) 8 to 6 6
Series 3 4060
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, +3, R1/L11,
S1/L21, T1/L31
M6 4 to 5
(35.2 to 43.99) ─4
M8 9 to 10
(79.2 to 87.97) ─8
Series 4 4060
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M8 9 to 11 (79.7 to 97.4) 4 to 3 4 to 2
-, +1
B1, B2 M8 9 to 11 (79.7 to 97.4)
4 to 1, 6 to 3 (B1,
B2) ─
M8 9 to 11
(79.7 to 97.4) 66
Series 3 4075
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, R1/L11,
S1/L21, T1/L31
M8 9 to 10
(79.2 to 87.97) ─2
+3 M6 4 to 5
(35.2 to 43.99) ──
M8 9 to 10
(79.2 to 87.97) ─8
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)

Product Transition Guide
IMPULSE®•G+ & VG+ Series 4
IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011
Page 20 of 54
Magnetek, Inc.
Series 4 4075
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M8 9 to 11 (79.7 to 97.4) 3 to 1/0 4 to 2
-, +1 M8 9 to 11
(79.7 to 97.4) 3 to 1/0 ─
+3 M8 9 to 11
(79.7 to 97.4) 6 to 1/0 ─
M8 9 to 11
(79.7 to 97.4) 6 to 4 4
Series 3 4091
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, R1/L11,
S1/L21, T1/L31
M8 9 to 10
(79.2 to 87.97) ─1
+3 M6 4 to 5
(35.2 to 43.99) ──
M8 9 to 10
(79.7 to 87.97) ─6
Series 4 4091
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3 M8 9 to 11 (79.7 to 97.4) 2 to 1/0 2 to 1/0
-, +1 M8 9 to 11
(79.7 to 97.4) 3 to 1/0 ─
+3 M8 9 to 11
(79.7 to 97.4) 4 to 1/0 ─
M8 9 to 11
(79.7 to 97.4) 6 to 4 4
Series 3 4112
R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3,
-, +1, R1/L11,
S1/L21, T1/L31
M8 9 to 10
(79.2 to 87.97)
─1/0
+3 M6 4 to 5
(35.2 to 43.99) ──
M8 9 to 10
(79.2 to 87.97) ─6
Series 4 4112
R/L1, S/L2, T/L3 M10 18 to 23
(159 to 204) 1/0 to 4/0 1/0 to 2/0
U/T1, V/T2, W/T3 M10 18 to 23
(159 to 204) 1/0 to 4/0 1/0 to 2/0
-, +1 M10 18 to 23
(159 to 204) 1/0 to 4/0 ─
+3 M10 18 to 23
(159 to 204) 3 to 4/0 ─
M10 18 to 23
(159 to 204) 44
IMPULSE
®
•G+ & VG+ Terminal Signal Terminal Screw
Tightening
Torque
N. m (lb.in.)
Possible Gauges
(AWG/kcmil)
Recommended
Gauge (AWG/
kcmil)