Magnum MLT3060M User manual

POWER PRODUCTS LLC
LIGHT TOWER
MLT3060M • MLT3060K
MLT3080M • MLT3080K
PARTS MANUAL

2
INTRODUCTION
Before servicing this machine, make sure the engine start switch is turned to off “O”, the circuit breakers are open
(off, “O”), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected.
Attach a “DO NOT START” sign to the control panel. This will notify everyone that the unit is being serviced and will
reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer
switch, make sure the remote switch is also off and tagged.
WARNING
Before operating or servicing this equipment, read and understand the Magnum
Operating Manual which was included with the unit when shipped form the factory.
Failure to do so increases the risk of injury to yourself or others.
MAGNUM PRODUCTS LLC
215 Power Drive • Berlin, WI 54923
U.S.A.
Phone: [phone]
FAX: [phone]
Toll Free: 1-800-926-9768
www.m-p-llc.com
For technical or parts QUESTIONS, please contact Magnum Products’ Customer Support or
Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial
number available.
To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call
Magnum Products to locate a dealer in your area.
Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Diesel engine exhaust and some of its constituents are known to the state of California
to cause cancer, birth defects and other reproductive harm.

3
TABLE OF CONTENTS
Page
INTRODUCTION ............................................................................................................................... 2
TABLE OF CONTENTS ..................................................................................................................... 3
UNIT DECALS ................................................................................................................................... 4
6 KW GENERATOR ASSEMBLY ...................................................................................................... 8
8 KW GENERATOR ASSEMBLY .................................................................................................... 10
MANUAL WINCH MAST ASSEMBLY ............................................................................................. 12
ELECTRIC WINCH MAST ASSEMBLY .......................................................................................... 14
ENCLOSURE ASSEMBLY .............................................................................................................. 16
FRAME ASSEMBLY ........................................................................................................................ 18
COMPONENTS TO FRAME ASSEMBLY ....................................................................................... 20
MAST POST ASSEMBLY ............................................................................................................... 22
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS ......................................... 24
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ...................................................... 25
MITSUBISHI ENGINE ASSEMBLY ................................................................................................. 26
KUBOTA ENGINE ASSEMBLY ....................................................................................................... 28
OVAL LIGHT ASSEMBLY ............................................................................................................... 30
CONTROL BOX ASSEMBLY .......................................................................................................... 32
CONTROL PANEL ASSEMBLY - MLT3060M/MLT3060K .............................................................. 33
CONTROL PANEL ASSEMBLY - MLT3080M/MLT3080K .............................................................. 34
WIRING HARNESS ASSEMBLY .................................................................................................... 35

4
LOCATED ON INSIDE OF DOOR:
CERCIÓRESE DE QUE EL INTERRUPTOR PRINCIPALESTÉ
APAGADOANTES DE ENCENDER EL MOTOR.
MAKE SURE MAIN CIRCUITBREAKER IS OFF BEFORE
STARTING ENGINE.
TURN
MAIN
BREAKER
OFF
TURN
MAIN
BREAKER
OFF READ AND UNDERSTANDTHE SUPPLIED OPERATOR’S MANUAL
BEFORE OPERATINGTHIS MACHINE. FAILURETO DO SO
INCREASES THE RISK OF INJURY TOYOURSELF OR OTHERS.
LIRE ET COMPRENDRE LA NOTICE D’EMPLOI FOURNIEAVEC LA
MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUS
AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES
A DES BLESSURES.
LEA YENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL
EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DENO HACERSE
ASI. PODRIAAUMENTAR EL RIESGO DE DAÑOS PERSONALES Y
A OTRAS PERSONAS.
VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-
SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS
RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.
ÜBERZEUGEN SIE SICH HAUPTSTROMKREISBRECHER
IST VON VORHER STARTMOTOR.
ASSUREZ-VOUS LE CIRCUIT PRINCIPALLE BRISANT
EST D'AUPARAVANT MOTEUR DE DÉPART.
WARNUN G
ADVERTENCIA
ADVERTISSEMENT
ADVERTENCIA
ADVERTISSEMENT
WARNUNG
WARNING WARNING
OFF OFF
I
O
DO NOT MOVE UNIT WITH TOWER UP!
UNIT MUST BE MOVED WITH MAST DOWNAND
SECURE IN CRADLE!
NE BOUGEZ PAS D'UNITÉAVEC LA TOUR EN HAUT!
L'UNITÉ PEUT SEULEMENT ÊTRE BOUGÉEAVEC
LE MÂT EN BAS ET PROTÉGÉ DANS LE BERCEAU!
BEWEGEN SIE EINHEIT MIT DEM TURM NICHT!
EINHEIT KANN NUR MIT DEM MAST BEWEGT
WERDEN UNTEN UND GESICHERT IN DER WIEGE!
¡NO MUEVAUNIDAD CON TORRE!
UNIDAD PUEDE SER SÓLO MOVIDA CON MÁSTIL
¡ABAJO YASEGURADO EN CUNA!
DANGER
GEFHAR
PELIGRO
DANGER
N'INSTALLEZ PASL'UNITÉ EN FORT VENT OU
PENDANT LES ORAGES ÉLECTRIQUES !
VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES
AVANTUTILISATION !
¡CNO INSTALE LAUNIDAD EN FUERTE VIENTO
O DURANTE TORMENTASELÉCTRICAS!
¡CCOMPRUEBE PARASABER SI HAY
OBSTRUCCIONES DE ARRIBAANTES DE USAR!
DO NOT SET UP UNIT IN HIGH WIND OR
DURING ELECTRICAL STORMS!
CHECK FOR OVERHEAD OBSTRUCTIONS
BEFORE USING!
DANGER
STELLEN SIE NICHT MASSEINHEIT IM STARKEN
WIND ODER WÄHREND DER ELEKTRISCHEN
STÜRME AUF!
ÜBERPRÜFEN SIE AUF OBENLIEGENDE
HINDERNISSE, BEVOR SIE VERWENDEN!
GEFHAR
PELIGRO
DANGER
SHUT DOWN/GESCHLOSSEN/ARRÊTÉ/APAGADO
II
O
O II
O
O
II
O
O
II
O
O
II
O
O
II
OO II
O
O
II
O
O
II
O
O
II
O
O
ALL CIRCUIT BREAKERS OFF!
ALLE CIRCUITBREAKERS WEG!
TOUS LES DISJONCTEURS AU LOIN!
TODOSLOS INTERRUPTORES APAGADO!
STARTENGINE/LASSEN SIE MASCHINE AN/
METTEZ EN MARCHE LE MOTEUR/ENCIENDA EL MOTOR.
GLOW
PLUG
OFF
RUN
START
RELEASEKEY
LASSENSIE TASTE LOS
LIBÉREZLA CLEF
LANCELA LLAVE
GLOW
PLUG
OFF
RUN
START
ACTIVATEGLOW PLUGS
AKTIVIEREN SIE GLÜHKERZEN
ACTIVEZLES PRISES DE LUEUR
ACTIVELOS ENCHUFESDE RESPLANDOR.
GLOW
PLUG
OFF
RUN
START
CRANKENGINE TO START
REIZBAREMASCHINE ZUM ZU BEGINNEN
MOTEURDÉTRAQUÉ À COMMENCER
PONGAEL MOTOR PARA COMENZAR.
TURN CIRCUIT BREAKERS ON.
SCHALTENSIE CIRCUIT BREAKERS EIN!
ALLUMEZ LES DISJONCTEURS
GIRE LOS INTERRUPTORES.
1
2
3
4
6
5
STOP ENGINE.
STOPPEN SIE MASCHINE.
ARRÊTEZ LE MOTEUR
APAGUEEL MOTOR.
GLOW
PLUG
OFF
RUN
START
BEFORE STARTINGTHE ENGINE/BEVOR DIE MASCHINE ANGELASSEN WIRD
AVANTDE METTRE EN MARCHE LE MOTEUR/ANTES DE ENCENDER EL MOTOR:
ENGINE OPERATION/MASCHINEBE TRIEB/
OPÉRATION DE MOTEUR/OPERACIÓNDEL MOTOR:
1. CHECK FUEL LE VEL.
ÜberprüfenSie Kraftstoniveau.
Vériezle niveau de carburant.
Compruebeel nivel del combustible.
2. CHECK ENGINE OIL LE VEL.
ÜberprüfenSie Triebwerkölstand.
Vériez le niveau d'huile à moteur.
Compruebeel nivel del aceite de motor.
3. CHECK COOLANT LEVEL.
ÜberprüfenSie Kühlmittelniveau.
Vériez le niveau de liquide réfrigérant.
Compruebeel nivel del liquido refrigerador.
4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF.
StellenSie sicher, daß Hauptschutzschalter aus ist.
Assurez-vousque le disjoncteur principal est éteint.
Cercioresede que el interruptor principal esté apagado.
!
II
O
O II
O
O
II
O
O
II
O
O
II
O
O
ALL CIRCUIT BREAKERS OFF!
ALLE CIRCUITBREAKERS WEG!
TOUS LES DISJONCTEURS AU LOIN!
TODOSLOS INTERRUPTORES APAGADO!
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNGSICHERN!
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.
ADVERTENCIA
WARNUNG
ADVERTISSEMENT
FIJE EL MASTIL EN LATRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAREL MISMO.
WARNING
CONTACTWITH OVERHEAD ELECTRICAL POWER LINES WILL CAUSE SERIOUS INJURY OR DEATH. DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL POWER LINES. KONTAKTMIT OBERIRDISCHEN STROM FREILEITUNGEN KANN ZU SCHWEREN VERLETZUNGEN ODER TOD FÜHREN. NIEMALS BELEUTUNGSTURM UNTER ELEKTRISCHEN LEITUNGEN AUFSTELLEN. EL CONTACTOCON CABLES ELECTRICOS DE TENDIDO AEREO CONDUCIRAA GRAVES HERIDAS O MUERTE. NUNCAUBIQUE LA TORRE DE LUZ DEBAJO DE CABLES ELECTRICOS DE TENDIDO AEREO. TOUT CONTACTAVEC DES CABLES ELECTRIQUES AERIENS PEUT PROVOQUER DE SERIEUSES BLESSURES ET MEME LA MORT. NE POSITIONNEZ PAS LE MATDECLAIRAGE SOUS DES CABLES ELECTRIQUES AERIENS.
DANGER
GEFAHR
PELIGRO
COMPLETELYLOWER TOWER BEFORE TILTING MAST. TILTINGAN EXTENDED MAST COULD CAUSE SERIOUS INJURY OR DEATH. VOR DEM EINSCHWENKEN DES MASTES, BELEUCHTUNGSTURM GANZ NIEDERLASSEN. EINSCHWENKUNG DES VERLÄNGERTEN MASTES KANN SCHWERE VERLETZUNG ODER TOD HERVORRUFEN. BAJE EL MASTIL COMPLETAMENTEANTES DE VOLCARLO ALA POSICION HORIZONTAL. EL VOLCAR UN MASTIL EXTENDIDO PUEDE LLEGARA CAUSAR GRAVES HERIDAS O MUERTE. RABAISSEZ COMPLETEMENT LE MATAVANT DE LE BASCULER. LE GASCULEMENT D’UN MATDEPLOYE PEUT PROVOQUER DE SERIEUSES BLESSURES ET MEME LA MORT.
DANGER
DANGER
GEFAHR
PELIGRO
DANGER
A NON-SECURED, FALLINGMAST WILL
CAUSE SERIOUS INJURY OR DEATHIF A
PERSON IS HIT. TO SECURE MAST, INSERT
THE LOCK BAR INTO MAST MOUNTED
BRACKET THEN INSERT PIN.
EIN UNGESICHERTER HERABFALLENDER
MAST KANN SCHWERE, ODER
VERLETZUNGEN VERURSACHEN, WENN
ER AUF EINE PERSON FÄLLT. ZUM
SICHERN DES MASTES DIE
VERRIEGELUNGSSTANGE IN DIE
MASTMONTIERTE HALTERUNG STECKEN
UND DANN DEN SICHERUNGSSTIFT
EINSTECKEN.
UN MASTIL INCORRECTAMENTEFIJADO
PODRIA CAUSAR LESIONES SEVERAS O
MUERTE ALCAER SOBRE UNA PERSONA.
PARAFIJAR ELMASTIL, INTRODUZCA
PRIMERO EL PERNO DE BLOQUEO
DENTRO DE LA PIEZADE FIJACION
DEL MASTIL YLUEGO COLOQUE EL
PASADOR DE SEGURIDAD.
LA CHUTE D’UN MATMAL FIXE SUR
UNE PERSONNE PEUT ENTRAINER DES
BLESSURES GRAVES OU LAMORT.
POUR FIXER SOLIDEMENT LE MAT,
INSEREZ LA BARRE DE VERROUILLAGE
DANS LE SUPPORT DU MAT, PUIS
INSEREZ LA BROCHE.
GEFAHR
PELIGRO
DANGER
DANGER
DANGER
GEFAHR
PELIGRO
DANGER
LOCATED ON
CONTROL BOX.
1
2
1 1
1
1 1
2
2 2
2
2
2
2
2
2
3
GLOW PLUG ACTIVATION
TIMES BASED ON AMBIENT
AIR TEMPERATURE
PRE-HEAT:Approx.10 sec.
PRE-HEAT:Approx.15-20 sec.
PRE-HEAT:Approx 30 sec.
AIR TEMP.50 F (5 C)
TO 23 F (-5 C)
AIR TEMP.BELOW
23 F (-5 C)
AIR TEMP.ABOVE
50 F (10 C)
DO NOT EXCEED
40 SECONDS OF
CONTINUOUS USE
4
TIRE AND LOADING INFORMATIONTIRE A ND L OADING INFORM ATION
SEE OWNER’SSEE OWNER’S
MANUAL FORMANUAL FOR
ADDITIONALADDITIONAL
INFORMATIONINFORMATION
The weight of cargo should never exceed 998 kg or 2200 lbs.The weig ht of car go shoul d never ex ceed 998 k g or 2200 lb s.
TIRE
FRONT
REAR
SPARE
SIZE
ST175/80 D-13(C) 345kPA or 50PSI
COLD TIRE PRESSURE
5
UNIT DECALS
ITEM PART QTY DESCRIPTION NOTES
1 12140 1 Decal set, common mast 4-lang.
2 12141 1 Decal set, engine/electrical safety 4-lang.
3 11174 1 Decal, Magnum logo with red stripe
4 12405 1 Decal, glow plug operation For Kubota units only
5 29009 1 Decal, tire and loading information

5
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNGSICHERN!
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORTAVANT DE
LE HISSER OU DE LE REMORQUER.
ADVERTENCIA
WARNUNG
ADVERTISSEMENT
FIJE EL MASTIL EN LATRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAREL MISMO.
WARNING
(
INSIDE OF DOOR
)
(INSIDE OF DOOR)
WARNING
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
DIESEL
DIESEL
DANGER
GEFAHR
PELIGRO
DANGER
1 1
1
1
2
2
2
2
3
4
LOW OR ULTRA
LOW SULFUR
FUEL ONLY
5
UNIT DECALS
ITEM PART QTY DESCRIPTION NOTES
1 12140 1 Decal set, common mast 4-lang.
2 12141 1 Decal set, engine/electrical safety 4-lang.
3 11174 1 Decal, Magnum logo with red stripe
4 12142 1 Decal, ground
5 28695 1 Decal, low or ultra low sulfur fuel only

6
WARNUNG
ADVERTISSEMENT
WARNING
ADVERTENCIA
WARNING
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
DANGER
GEFAHR
PELIGRO
DANGER
ADVERTENCIA
WARNUNG
ADVERTISSEMENT
WARNING
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
WARNING
1
1
1
1
1
WARNING
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
WARNING
1
1
2
UNIT DECALS
ITEM PART QTY DESCRIPTION NOTES
1 12141 1 Decal set, engine/electrical safety 4-lang.
2 12142 1 Decal, ground

7
1. READ OPERATOR'SMANUAL.
2. USE HITCH RATER FORTRAILER'S
"GROSS VEHICLE WEIGHT RATING".
3. SECURELYATTACH TRAILER TO TOW VEHICLE.
4. ATTACHSAFETY CHAINS USINGA CROSS
PATTERN.
5. ATTACH BREAKDOWN CHAIN TO VEHICLE.
6. CHECK TRAILER LIGHTS.
TOWING INSTRUCTIONS INSTRUCCIONES DE REMOLQUE
1. LEA EL MANUAL DEL OPERARIO.
2. UTILICE UN ACOPLE CORRECTAMENTE
CLASIFICADO PARA LA"CLASE DE PESO
BRUTO" DEL VEHICULO DE REMOLQUE
3. ASEGURESE DE ACOPLAR CORRECTAMENTE EL
REMOLQUE AL VEHICULO DE REMOLQUE.
4. FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.
5. FIJE EN EL VEHICULO DE REMOLQUE
LA CADENA DE DESPRENDIMIENTO.
6. CONTROLE LAS LUCES DEL REMOLQUE.
ABSCHLEPPINSTRUKTIONEN
1. LIRE LA NOTICE D’EMPLOI.
2. UTILISER UN CROCHET D’ATTELAGECONFORME
AU DEBIT NOMINAL DU POIDS BRUT DE
VEHICULE DU VEHICULE TRACTEUR.
3. ATTACHER LA REMORQUE FERMEMENT AU
VEHICULE TRACTEUR.
4. ATTACHER LES CHAINES DE SURETE EN
UTILISANT UNE METHODE CROISEE.
5. ATTACHERLA CHAINE DE REMORQUAGE AU VEHICULE.
6. VERIFIER LES LAMPES DE LA REMORQUE.
INSTRUCTIONS DE REMORQUAGE
1. BETRIEBSVORSCHRIFT LESEN.
2. ANHÄNGEVORRICHTUNG VERWENDEN,
DIE DER GESAMTBETRIEBSGEWICHTSKLASSE
ENTSPRICHT .
3. ANHÄNGER SICHER AM ZUGFAHRZEUG
BEFESTIGEN.
4. SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.
5. ABREISSKETTE AM FAHRZEUG ANBRINGEN.
6. ANHÄNGERLEUCHTEN PRÜFEN.
www.m-p-llc.com
N'ENLEVEZ PAS !
GEFAHR
PELIGRO
DANGER
DANGER
DO NOT REMOVE!
ENTFERNEN SIE NICHT!
NO QUITE!
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
STAND CLEAR OF FRONTAND REAR OF MACHINE
WHEN MAST IS BEING TILTEDUP OR DOWN.
AUFENTHALTINVORDERER ODER HINTERER UMGEBUNG
DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER
NIEDER GESCHWENKT WIRD.
MANTENGASE ALEJADO DE LAPARTE DELANTERA O
TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA
PROCEDIENDO A LEVANTAREL MASTIL A LA POSICION
VERTICAL O VOLCARLOA LA POSICION HORIZONTAL.
TENEZ-VOUS ADISTANCE DE L’AVANTET DE
L’ARRIERE DE LAMACHINE PENDANT LE BASCULEMENT
DU MATDANS UN SENS OU DANS L’AUTRE.
DANGER
GEFAHR
PELIGRO
DANGER
ADVERTENCIA
WARNUNG
ADVERTISSEMENT
WARNING
WARNUNG
ADVERTISSEMENT
ADVERTENCIA
WARNING
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
STAND CLEAR OF FRONTAND REAR OF MACHINE WHEN MAST IS BEING TILTEDUP OR DOWN.
AUFENTHALTINVORDERER ODER HINTERER UMGEBUNG DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER NIEDER GESCHWENKT WIRD.
MANTENGASE ALEJADO DE LAPARTE DELANTERA O TRASERA DE LAMAQUINA MIENTRAS QUE SE ESTA PROCEDIENDO A LEVANTAREL MASTIL A LA POSICION VERTICAL O VOLCARLOA LA POSICION HORIZONTAL.
TENEZ-VOUS ADISTANCE DE L’AVANTET DE L’ARRIERE DE LAMACHINE PENDANT LE BASCULEMENT DU MATDANS UN SENS OU DANS L’AUTRE.
LOCATED ON
ELECTRIC WINCHES
MAST CONTROL
MAST-STEUERUNG
CONTROLDEL MÁSTIL
COMMANDEDE MÂT
TO VERTICAL
TOHORIZONTAL
MAST TELESCOPE
MAST-TELESKOP
MASTTELESCOPE
TÉLESCOPEDE MÂT
TELESCOPEUP
TELESCOPEDOWN
ALWAYSKEEP TENSION ON CABLES! SLACK MAYCAUSE CABLE
DAMAGEAND EXCESSIVE WEAR!
¡CSIEMPRETENSIÓN DE LA SUBSISTENCIA EN LOS CABLES! ¡CCAUSA
FLOJACABLEDAMAGE DE MAYO Y DESGASTE EXCESIVO!
TOUJOURSTENSION DE SUBSISTANCE SUR DES CÂBLES !
CAUSELÂCHE CABLEDAMAGE DE MAI ET USAGE EXCESSIF !
IMMERUNTERHALT-SPANNUNGAUF KABELN! LOCKERE MAI URSACHE
CABLEDAMAGEUND ÜBERMÄSSIGE ABNUTZUNG!
THIS DECAL IS ALSO
LOCATED ON THE
BOTTOM SIDE OF MAST
11
1
2
2
2
2
2
3
4
4 4 4
5
LOCATED ON INSIDE
COVER OF
MAST JUNCTION BOX.
GRN
WHT
BLK
GRN
WHT
BLK
GRN
WHT
BLK
GRN
WHT
BLK
BRN
WHT
YEL
RED
BLU
BLK
GRN
1
2
3
4
6
UNIT DECALS
ITEM PART QTY DESCRIPTION NOTES
1 12140 1 Decal set, common mast 4-lang.
2 12141 1 Decal set, engine/electrical safety 4-lang.
3 10588 1 Decal, instruction - 3000 oval 4 lang For manual winch models
4 10589 1 Decal, instruction - 3000 oval 4 lang For electric winch models
5 11275 1 Decal, Magnum logo with web
6 13614 1 Decal, mast junction box wiring - 4 light

8
6 KW GENERATOR ASSEMBLY
1
2
4
3
5
6
7
8
9
10
11
12
13 14
15

9
ITEM PART QTY DESCRIPTION NOTES
1 12736 1 Marathon gen box cover, 6KW-20KW
2 16395 2 Capacitor clamp
3 12159 1 Capacitor, 25 uF Marathon 6KW
15695 1 Capacitor, 45uF Marathon
4 16556 1 Generator, 6 kW 60Hz capacitor Items 1-5 and 8-15
5 12327 1 Marathon 6KW pancake case cover
6 15241 2 Compression mount, engine/generator
7 15045 1 Generator mounting bar
8 12328 1 Marathon 6KW pancake bearing
9 12329 1 Marathon 6KW pancake bearing seal
10 12527 1 Fan, Marathon 6KW gen (model 201)
16421 1 Generator fan blade 6KW (model 332)
11 11339 1 Generator drive plate spacer
12 16123 1 Plate, drive - SAE 6.5
13 60410 6 Screw, M8x1.25x16 hx hd
14 60029 6 Washer, split lock M8
15 12916 1 Marathon, 6/8kw terminal block
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Products LLC with questions.

10
1
2
4
3
5
6
7
8
910
11
12
13
14 15
16
8 KW GENERATOR ASSEMBLY

11
ITEM PART QTY DESCRIPTION NOTES
1 12736 1 Cover, generator box
2 16395 2 Capacitor clamp
3 15695 1 Capacitor, generator 45 uF
15798 - Capacitor, 50uF, 440VAC, 50/60 Hz
10733 - Capacitor, 25uF 550V
4 10486 1 Generator, 8kw - cap reg
5 11338 1 Generator end cover
6 15241 2 Compression mount, engine/gen
7 15045 1 Generator mounting bar
8 16134 1 Bearing, 6 kW
9 11337 1 Generator O-ring
10 16421 1 Generator fan blade
11 11339 1 Generator drive plate spacer
12 11336 6 Generator screw - .375-24x .875
13 16123 1 Plate, drive
14 60410 6 Screw, M8x1.25x16 hx hd
15 60029 6 Washer, split lock M8
16 12916 1 Marathon, 6/8kw terminal block
-- 15493 2 Diode, rotor Not shown
-- 15492 1 Suppressor Not shown
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Products LLC with questions.

12
MANUAL WINCH MAST ASSEMBLY
A
1
2
31
3
7
8
3
10
431
6
5
9
20
32
20
15
20
16
17
18
8
7
26
2
78
21
20
17
20 23
24
27
28
29
30
25
22
B
C
19
14
13
12
11

13
ITEM PART QTY DESCRIPTION NOTES
1 11954 1 Coil cord, mast
2 16600 2 Winch, manual
3 60584 2 Nut, .750-10 nylock G5 yellow zinc
4 11902B 1 Weldment, mast tube
5 11649Z 1 Weldment, t-bolt
6 15292 1 Screw, .750-10x6.500 hx hd SS
7 15380 4 Pin, cotter -.125x1.250
8 14262 2 Sheave, 3 in.
9 60247 1 Washer, flat .750
10 14234 2 Pin, clevis .500 x 2.00
11 14798 1 Cable, .188 in. x 16 ft. steel w/teardrop
12 14151 1 Cable, .188 in. x 11 ft. steel w/swedge
13 15003 1 Thimble, cable - .188
14 15002 2 Clip, wire rope .188
15 11933B 1 Weldment, mast - 4.00
16 14871 1 Strain relief - .50 NPT, .50 cord
17 15015 3 Pin, clevis .500 x 1.25
18 15014 4 Shim, 2 x 3 x .281 GSM
19 15013 4 Shim, 2 x 2 x .344 GSM
20 16143 5 Clamp, tubing .500
21 11934B 1 Weldment, mast - 3.00
22 16257B 1 Weldment, mast - 2.00
23 12095B 1 Bracket, junction box
24 15829 1 Reflector, red
25 13527B 1 Weldment, mast crossbar (3/4” studs)
26 15006 1 Cable - .188 in. x 27 ft. steel w/swedge
27 60397 1 Screw, 10-32X1.000 pan hd phil
28 60252 2 Washer, split lock #10
29 60237 2 Washer, flat #10
30 14231 2 Nut, 10-32 hx
31 60744 2 Washer, flat .750ID/1.25OD/.06th delrin
32 15623 2 Winch handle, 9.00 in long
A 15612 1 Cable, 16-7 cold mast drape Option
B 13869B 2 Weldment, light storage - RH Option
C 13870B 2 Weldment, light storage - LH Option
15006
14151
14798

14
ELECTRIC WINCH MAST ASSEMBLY
C
1
23
6
7
45
17
18
2
3
5
64
40
19 39 7
20
19
14
810 24
18
28
26
23
39
22
21
25
A
B38
33
27
8
10
18
18 31
32 34
35
36
37
12
29
15
14
13
12
11
9
10
8
16
30

15
ITEM PART QTY DESCRIPTION NOTES
1 11954 1 Coil cord
2 12875B 2 Cover, winch contactor
3 11293 2 Contactor, electric winch - warn
4 65049 2 Relay, 12V 30/40A N.O. w/diode
5 65707 2 Switch, toggle - spring weatherproof
6 12872B 2 Bracket, winch mounting
7 12874 2 Winch, electric - 770 lb. hoist
8 15380 5 Pin, cotter - .125x1.250
9 15006 1 Cable, .188 in. x 27 ft. w/ball swedge
10 14262 3 Sheave, 3 in.
11 15014 4 Shim, 2 x 3 x .281 GSM
12 15015 3 Pin, clevis .500 x 1.25
13 13796B 1 Weldment, prox sensor brkt
14 65511 2 Sensor, proximity
15 14871 1 Strain relief- .50 NPT, .50 cord
16 12085B 1 Weldment, 4.00 mast - Electric Winch
17 11967B 1 Channel, electric winch mount
18 16143 3 Clamp, tubing .500
19 60584 2 Nut, .750-10 nylock G5 yellow zinc
20 60247 1 Washer, flat .750
21 14234 2 Pin, clevis .500 x 2.00
22 12876B 1 Weldment, mast tube - Electric Winch
23 15292 1 Screw, 750-10 x 6.50 hx hd SS
24 11649Z 1 Weldment, t-bolt
25 14798 1 Cable - .188 in. x 16 ft. steel w/teardrop
26 14151 1 Cable - .188 in. x 11 ft. steel w/swedge
27 15003 1 Thimble, cable - .188
28 15002 2 Clip, wire rope - .188 single saddle
29 15013 4 Shim, 2 x 2 x .344 GSM
30 12084B 1 Weldment, 3.00 mast
31 12095 1 Bracket, junction box
32 15829 1 Reflector, red
33 13527B 1 Weldment, mast crossbar (3/4” studs)
34 60397 2 Screw, 10-32X1.000 pan hd phil
35 60252 2 Washer, split lock #10
36 60237 2 Washer, flat #10
37 14231 2 Nut, 10-32 hx
38 16257B 1 Weldment, mast - 2”
39 60744 2 Washer, flat .750ID/1.25OD/.06th delrin
40 12922 4 Boot, battery cable - red
A 13869B 2 Weldment, light storage (RH) Option
B 13870B 2 Weldment, light storage (LH) Option
C 15612 33ft. Cable, 16-7 cold mast drape Option

16
57
6
23
8
9
4
10
3
1
2
22
21
20
21
18
10
3
4
11
17 12 13
14
16
15
17
18
19
1
29
28
27
26
25
24
16
15
ENCLOSURE ASSEMBLY

17
ITEM PART QTY DESCRIPTION NOTES
1 16560 2 Fender, plastic -13” tire
2 12014W 1 Panel, side (R)
3 11066W 2 Panel, door
4 11095 2 Hinge, continuous - 43.00
5 12344ZN 1 Weldment, cradle - common mast
6 16099 1 Assembly, mast cradle pin
7 11935 1 Pad, rubber - 2.00 X 2.00 X 1.00
8 11096W 1 Panel, radiator access
9 11062W 1 Panel, top
10 15123 2 Latch, paddle
11 11060W 1 Panel, rear
12 10224 1 Bracket, license plate
13 10225 1 Light, license bracket
14 10223 1 Assembly, license plate light/bracket
15 10220 2 Light, rear tail/turn MLT no grommet
16 10221 2 Grommet, rear light, rubber 4.5”
17 10219 2 Assembly, rear tail/turn light
18 65406 2 Light, clearance maker - red
19 12015W 1 Panel, side (L)
20 11077W 1 Panel, front
21 65407 2 Light, clearance marker amber
22 14459B 1 Bracket, door adjusting
23 12605 2 Door latch SS - T style
24 19714 1 Cap, overflow bottle
25 19726 1 Clamp, overflow bottle
26 20287 1 Jug, overflow 2 qt (.5 gal)
27 22419B 1 Bracket, support overflow jug .5 gal
28 60777 1 Clamp, hose - .312 fuel hose crimp style
29 19220 1 Hose, overflow
-- 14410 1 Assembly, overflow jug 1.5 qt. Items 24-29

18
D
15
E
14
13
12
5
F
E
2
1
6
7
27
24
18 25 19
20
H
G
B
A
8
C21
22
23
910
11
26
2
3
1
E
F
2
17
16
4
3
2
E
F1
FRAME ASSEMBLY

19
ITEM PART QTY DESCRIPTION NOTES
1 11682 3 Jack, top wind - 2000 lb.
2 14326 4 Ring, retaining
3 12431Z 2 Weldment, outrigger
4 12235B 1 Weldment, spare tire holder
5 14324 2 Kit, plunger
6 12420B 1 Weldment, removable tongue
7 23367 2 Chain, safety - 7,800 lbs. rated
8 16830 1 Coupler, 2.00 ball/2.50 channel
9 11100 1 Assembly, axle - 2200 lb. Items 18-27
10 15976 2 Wheel, 13”
11 60096 10 Nut, .500-20 wheel lug
12 60504 6 Nut, .562-18 hx shackle lock
13 19637 4 Plate, shackle bracket
14 60503 6 Screw, .562-18 hx shackle
15 11681 1 Jack, side wind - 2000 lb.
16 13819B 1 Weldment, LT chassis
17 11221 1 Bracket, jack mounting - 1.25 deep
18 11206 2 Hub w/studs and outer races
19 11201 4 U-bolt 2200 lb.
20 11207 10 Wheel stud .500-20
21 16679 2 Spring - 25 in. 2200 lb.
22 11202 2 Tie-plate 2200 lb.
23 11203 8 Nut (U bolt) 2200 lb.
24 11511 4 Roller bearing
25 13000 2 Seal - 2200 lb.
26 12460 2 Wheel bearing cap
27 12308 2 Spindle nut
A 16741B 1 Weldment, combo hitch - 2.50 tongue Option
B 16835B 1 Weldment, lunette ring - 3.00 ID Option
C 16999B 1 Weldment, lunette ring - 2.50 ID Option
D 13050 1 Jack assembly, 3000# side wind Option
E 11965Z 4 Weldment, jack adapter Option
F 13051 3 Jack assembly, 3000# top wind Option
G 13003B 1 Coupler, 2.00 ball/3/00 channel Option: Bulldog hitch
H 12155B 1 Spacer, coupler - black Option: Bulldog hitch

20
2
A
10
5
4
19
17
18
6
B
8
7
9
3
1
11
9
14
15
16
12
13
COMPONENTS TO FRAME ASSEMBLY