MAHA Maschinenbau Haldenwang MLT 1000 User manual

MLT 1000
Headlight Tester
Original Operating Instructions
BA380801-en

2BA380801-en
BA380801-en
2022-11-11
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without explicit authorization is prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully excluded.
Subject to technical change without notice.
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: [phone]
Fax: [phone]
Mail: [email protected]
Web: www.maha.de
Service
MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany
Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.mahaservicecenter.de
Contents
1Safety................................................................................................................................................................ 3
1.1 Introduction.................................................................................................................................................. 3
1.2 Symbols and Signal Words ......................................................................................................................... 3
1.2.1 Personal Injury....................................................................................................................................... 3
1.2.2 Property Damage .................................................................................................................................. 3
1.2.3 Information ............................................................................................................................................ 3
1.3 Intended Use ................................................................................................................................................ 4
1.4 Requirements on Operating and Service Personnel .................................................................................. 4
1.5 Safety Instructions....................................................................................................................................... 4
2Description ....................................................................................................................................................... 5
2.1 Requirements for the Place of Installation................................................................................................. 5
2.2 Technical Data ............................................................................................................................................. 5
2.3 Equipment Overview.................................................................................................................................... 6
2.4 Projection Screen......................................................................................................................................... 7
2.5 Setting Wheel ............................................................................................................................................... 8
2.6 Definition of Technical Terms..................................................................................................................... 9
2.6.1 Pitch Angle............................................................................................................................................. 9
2.6.2 Low Beam .............................................................................................................................................. 9
2.6.3 High Beam ........................................................................................................................................... 10
3Operation ........................................................................................................................................................ 11
3.1 Aligning....................................................................................................................................................... 11
3.1.1 Laser Alignment Unit (Option) ............................................................................................................ 11
3.2 Setting the Headlights ............................................................................................................................... 12
3.3 Measuring the Luminous Intensity / Illuminance .................................................................................... 13
3.3.1 Low Beam ............................................................................................................................................ 13
3.3.2 High Beam ........................................................................................................................................... 13
4Maintenance................................................................................................................................................... 14
5Disposal.......................................................................................................................................................... 14

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1Safety
1.1 Introduction
Thoroughly read this manual before operating the equipment and comply with
the instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
1.2 Symbols and Signal Words
1.2.1 Personal Injury
DANGER
indicates an immediate hazard which, if not avoided, will result in death or
severe personal injury.
WARNING
indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.
CAUTION
indicates a potential hazard which, if not avoided, could result in moderate or
minor personal injury.
1.2.2 Property Damage
NOTICE
indicates a potentially harmful situation which, if not avoided, could result in
damage to the equipment or surrounding objects.
1.2.3 Information
indicates important information notes.

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1.3 Intended Use
This device only serves to check and adjust the alignment of vehicle headlights.
This device cannot be modified without the express, written consent of the
manufacturer. Any infringement renders the conformity declaration invalid.
1.4 Requirements on Operating and Service Personnel
WARNING
All persons employed in the operation, maintenance, installation, removal and
disposal of the device must
•be at least 18 years old,
•be mentally and physically suited for these activities,
•be demonstrably trained and instructed in writing,
•have read and understood the operating instructions, especially the instruc-
tions what to do in the event of defects or malfunctions,
•be on record as having been instructed in safety guidelines,
•have practical experience in working with vehicle lifts and the hazards in-
herent in such equipment.
1.5 Safety Instructions
NOTICE
•This device must only ever be operated within its performance limits.
•All service work must be performed by service technicians employed by the
manufacturer or by authorized service partners.
•Never expose the lens to direct sunlight. The bundling of light may cause
fire damage inside the housing.
•Only ever clean the lens with a soft cloth and a glass cleaning agent.
CAUTION
Optional laser alignment unit: Never look into the laser beam (laser class 2M).
Comply with work safety and accident prevention directives (H&SW regulations)
in respect of laser radiation.

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2Description
2.1 Requirements for the Place of Installation
Please observe your national guidelines and specifications.
2.2 Technical Data
Measuring range
below
0…600 mm / 10 m (0…6 %)
left
0…1000 mm / 10 m (0…10 %)
right
0…1000 mm / 10 m (0…10 %)
Adjustment path of lens centre above floor
standard
240…1500 mm
flat foot
220…1500 mm
Measuring distance
100…500 mm
Intensity
Light intensity
0…40 000 cd (Candela)
Illuminance
0…64 lx (Lux)
Operating range
Temperature
+5…+40 °C
Relative humidity
20…80 %
Dimensions (W x H x D)
655 x 1770 x 720 mm
Weight
65 kg
Type approval number
TPN100110934