Maha Twin f iii 4.0 User manual

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TWIN F III 3.0 | 4.0

Scissors Lift

Original Operating Instructions

BA082601-en

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BA082601-en

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Contents

1Safety ......................................................................................................................5

1.1 Introduction......................................................................................................................................... 5

1.2 Symbols .............................................................................................................................................. 5

1.3 Intended Use....................................................................................................................................... 5

1.4 Inappropriate Use................................................................................................................................ 5

1.5 Safety Instructions for Commissioning................................................................................................. 5

1.6 Safety Instructions for Operation ......................................................................................................... 5

1.7 Safety Instructions for Servicing........................................................................................................... 6

1.8 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 7

1.9 Additional Safety Instructions for Lifts with Transport Frame for Mobile Use ........................................ 7

1.10 What to Do in the Event of Defects or Malfunctions............................................................................. 8

1.11 What to Do in the Event of an Accident ............................................................................................... 8

2Description...............................................................................................................9

2.1 General Information ............................................................................................................................. 9

2.2 Specifications ...................................................................................................................................... 9

2.3 Sample Nameplate............................................................................................................................ 14

3Transport and Storage ...........................................................................................15

4Installation and Initial Operation ..............................................................................15

5Operation...............................................................................................................15

5.1 Requirements on the Operator .......................................................................................................... 15

5.2 Main Switch....................................................................................................................................... 15

5.3 Controls ............................................................................................................................................ 16

5.4 Driving onto the Lift ........................................................................................................................... 17

5.5 Using Support Blocks........................................................................................................................ 17

5.5.1 Stacking Two Blocks on Top of Each Other ...................................................................................... 20

5.6 Raising and Lowering ........................................................................................................................ 21

5.7 Operating the Ramp.......................................................................................................................... 21

5.8 Bleeding the Hydraulic System .......................................................................................................... 22

5.9 Manual Lowering............................................................................................................................... 22

5.10 Equalizing the Support Plates............................................................................................................ 23

5.11 Lift with Transport Frame for Mobile Use ........................................................................................... 24

6Maintenance ..........................................................................................................26

6.1 Maintenance Schedule ...................................................................................................................... 26

6.2 Annual Inspection.............................................................................................................................. 26

6.3 Refilling with Hydraulic Fluid .............................................................................................................. 27

6.4 Cleaning ............................................................................................................................................ 27

6.5 Spare Parts ....................................................................................................................................... 27

6.6 Troubleshooting ................................................................................................................................ 28

7Service Lifetime......................................................................................................29

BA082601-en

8Dismantling ............................................................................................................29

9Disposal.................................................................................................................29

10 Contents of the Declaration of Conformity ..............................................................29

11 Company Information.............................................................................................30

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BA082601-en

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BA082601-en

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Safety

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1.1

Introduction

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Thoroughly read this manual before operating the equipment and comply with the instructions.

Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these safety

instructions are not covered by the product liability regulations.

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1.2

Symbols

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Important safety instructions. Failure to comply with instructions could result in personal injury or

property damage.

Important information.

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1.3

Intended Use

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•This lift shall be used exclusively for the safe lifting of motor vehicles. Observe the rated load

capacity.

•The lift shall not be modified without the express written consent of the manufacturer. In case of

non-compliance the declaration of conformity becomes void.

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•The lift can be re-positioned on-site adhering to the mandatory ambient conditions.

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1.4

Inappropriate Use

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Any use other than described is inappropriate, for example:

•Climbing on the lift supports

•Transporting persons on the lift supports

•Usage as mobile work platform or for other lifting operations

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1.5

Safety Instructions for Commissioning

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•The lift shall be installed and commissioned by authorized service personnel only.

•The control desk shall not be installed in the danger zone of the lift.

•The standard lift version shall not be installed and commissioned in hazardous locations,

outdoors, in moist rooms (e.g. car wash) or outside a temperature range of 0…40 °C.

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1.6

Safety Instructions for Operation

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•Observe the detailed operating instructions.

BA082601-en

•The lift may only be operated by trained personnel over 18 years of age.

•At initial operation, check the functionality of the safety devices.

•The control desk must be positioned in such a way that there is an unobstructed view to the

complete working area and the emergency stop can be accessed at all times.

•All structural parts of the equipment must be visually checked at regular intervals.

•Supply of suitable illuminating devices is the owner's/operator's responsibility.

•Do not allow anyone to stay in the danger zone when driving on or off the lift.

•If the operator is unable to see all parts of the danger zone, a trained second person must

monitor such areas.

•Center the vehicle on the lift when it is in fully lowered position.

•After positioning the vehicle on the lift secure it against roll-off.

•The load rating on the identification plate must not be exceeded.

•Keep the path of movement free of obstructions.

•Only use the vehicle manufacturer's recommended lift points.

•Do not use the lift for transporting persons.

•After raising the vehicle briefly, stop and check the lift supports for secure contact.

•Make sure the vehicle doors are closed during raising and lowering cycles.

•Make sure the parking brake is applied during raising and lowering cycles.

•Closely watch lift and vehicle during raising and lowering cycles.

•Do not allow anyone to stay in lift area during raising and lowering cycles.

•Observe the installation instructions for the axle lift.

•Use both hands when moving the axle lift.

•The axle lift must be in rest position during raising and lowering cycles.

•Do not allow anyone to climb on lift or inside raised vehicle.

•Comply with the applicable accident prevention regulations.

•Keep lift and vehicle free of tools and parts.

•Keep the lift and lift area clean.

•The main switch serves as emergency stop switch. In case of emergency turn it to "0".

•Protect the lift against unauthorized usage by padlocking the main switch.

•Protect all parts of the electrical equipment from humidity.

•Use caution with operating vehicle engines. Danger of poisoning!

•When removing heavy vehicle components, the centre of gravity can change. In such

circumstances appropriate action must be taken as required.

•Residual risk: Tripping over runways of surface mounted lifts, tripping over tools.

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1.7

Safety Instructions for Servicing

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•Service work must be done by authorized service technicians.

•Turn off and padlock the main switch before doing any repair, maintenance or setup work.

•The system must be unpressurized during maintenance work.

•Work on pulse generators or proximity switches must be done by authorized service

technicians.

•Work on the electrical equipment must be done by service technicians or qualified electricians.

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•Ensure that ecologically harmful substances are disposed of in accordance with the appropriate

regulations.

•Do not use high pressure or steam jet cleaners. Do not use caustic cleaning agents.

•The lift's safety devices must be set by authorized service technicians.

•Do not replace or override the safety devices.

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1.8

Safety Instructions for Handling Hydraulic Fluid

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•Neutralize hydraulic fluid spills with binder.

•Remove contaminated clothing immediately.

•Inhalation: If symptoms persist, seek medical treatment.

•Skin contact: Wash skin immediately with soap and water. If skin irritation persists, seek

immediate medical advice.

•Eye contact: Rinse thoroughly with water and seek medical advice.

•Ingestion: Do not induce vomiting. Seek immediate medical attention.

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1.9

Additional Safety Instructions for Lifts with Transport Frame for Mobile

Use

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•The lift shall not be exposed to direct, external weather conditions (snow, rain, etc.).

•The lift shall not be erected, stored and commissioned in explosion- and fire-endangered

operating halls or in moisture-endangered rooms (wash halls). Above and beyond this, storage

is only allowed in enclosed rooms.

•The lift shall only be positioned and operated on an even surface.

•The maximum permissible inclination of the surface is 2 %.

•The underground surface shall be paved (cement, blacktop) and have sufficient solidity to bear

the load of the pressure forces that are created.

•The static friction between the underground and the lift contact surface shall be sufficient to

prevent sudden slipping. The lift shall not be used on snow-covered, icy underground surfaces.

The lift shall not be positioned and operated on surfaces which have been contaminated with

oil, gasoline or lubricants.

•It is forbidden to operate the lift on unpaved surfaces (e.g. grass, gravel etc.).

•Clean up the underground surface which may endanger the solid stance of the lift before

erection (e.g. gravel, stones).

•No objects (wooden boards etc.) shall be laid under the lift to compensate for uneven surfaces.

In this case, another, safer erection spot shall be chosen.

•The lift’s erection surface shall be cleared and kept clean of any objects sticking to it or any

other impurities (gravel, oil).

•Before lifting a vehicle, the lift stability shall be checked by the operating personnel.

•Vehicles shall only be lifted if the lift has been removed from the transport unit (forklift, brakable

dolly).

•An additional stroke length extension or lifting of the loaded lift is forbidden.

•The lift shall only be moved with suitable lifting and transport devices (ground conveyor). The

supports of the lifting and transport units shall fit to the supplied transport frame. Only forklifts

and dollies designed to meet valid machinery directives shall be used.

•The forks of the used lifting and transport unit (ground conveyor) shall be placed at least 1000

mm deep in the transport frame.

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•The lift shall only be lifted using the transport frame. A different form of lifting is not allowed.

•The proper securing of the operating unit for transport shall be done as shown in the operating

manual.

•The operating unit shall only be transported in the shown position.

•During transport the side of the control cabinet with a label attached to it shall be in an up

position.

•Immediately after transport the control cabinet shall be placed in an upward position. The lift

shall not be stored with the control cabinet in a horizontal position.

•Only one lift shall be transported at a time.

•The lift shall only be transported in its retracted position.

•The supplied retaining bracket shall be attached for the lift transport.

•No other objects shall be placed and/or transported on the lift during transport.

•The valid accident prevention and safety regulations of the respective transport device shall be

adhered to for the load security and transport.

•Movable forks which are part of the transport unit shall be locked.

•Only lifting and transport units (e.g. manual dolly, forklift) with driving and parking brakes for

controlled driving shall be used.

•The lifting and transport unit shall have a load capacity of at least 1000 kg.

•Using manual force the lift shall only be moved on an even surface (maximum inclination 2 %).

•Secure the lift against unintended movement using the parking brake if it remains on the lifting

and transport unit after transporting.

The lift shall not be stored for a longer time period in a raised position on the transport unit.

•It is prohibited to move the lift on slippery (e.g. snow-covered) ground.

•When moving the lift or during normal operation never pinch or kink the hydraulic hoses.

•Never drive over the hoses with a vehicle, dolly etc.

•No objects shall be placed on the hoses.

•Damaged or leaking hoses shall be replaced immediately.

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1.10

What to Do in the Event of Defects or Malfunctions

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•In case of defects or malfunctions such as uncontrolled lift movement or deformation of the

superstructure, support or lower the lift immediately.

•Turn off the main switch and secure it against unauthorized usage. Contact service.

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1.11

What to Do in the Event of an Accident

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•The injured person is to be removed from the danger area. Find out where dressing and

bandages are kept. Seek first-aid.

•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the

accident site.

•Immediately report any accident to your supervisor. Make sure a record is kept of every

occasion first-aid is provided, e.g. in an accident book.

•Remain calm and answer any questions that may arise.

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BA082601-en

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Description

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2.1

General Information

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The lift models TWIN F III 3.0 / 4.0 and RDSF III 3.0 / 4.0 are equipped with two support plates on

a scissors superstructure. The drive system consists of four hydraulic cylinders arranged in a

master-slave system. The lift is operated via a dead man's type control using pushbuttons.

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2.2

Specifications

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TWIN F III 3.0

RDSF III 3.0

TWIN F III 4.0

RDSF III 4.0

Load capacity CE 3000 kg 4000 kg

Working pressure 270 bar 270 bar

Support plate width 550 mm 650 mm

Support plate length 1540…2100 mm 1540…2070 mm

Overall width 1910 mm 2100 mm

Lifting height max. 1900 mm 2000 mm

Lifting height min. 100 mm 135 mm

Supply voltage 3 x 400 V 1 x 230 V / 3 x 400 V

Shipping weight 800 kg 1145 kg

Power unit 2,2 kW

Fuse protection 16 A time-delay

Raising / Lowering time approx. 42 s

Reservoir capacity 8,4 l

Noise emission < 70 dB(A)

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The properties indicated apply to lifts running at operating temperature.

Specifications are subject to change without notice.

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BA082601-en

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TWIN F III 3.0 / RDSF III 3.0

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BA082601-en

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BA082601-en

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TWIN F III 3.0 / RDSF III 3.0 with Transport Frame for Mobile Use

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BA082601-en

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TWIN F III 4.0 / RDSF III 4.0

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BA082601-en

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2.3

Sample Nameplate

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SCISSORS LIFT

Ser. No. / Date of Production: ***

Project: ***

Model and Version: ***

Supply Voltage: ***

Frequency: ***

Rated Current: ***

Fuse Protection: ***

Load Capacity: ***

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BA082601-en

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Transport and Storage

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Check package to ensure it is complete, in accordance with the order confirmation. Report any

transport damage to the carrier immediately.

During loading, unloading and transport always use suitable lifting equipment, material handling

equipment (e.g. cranes, forklifts, etc.) and the right load handling attachments and slings. Always

ensure that the parts to be transported are suspended or loaded properly so that they cannot fall,

taking into account size, weight and the centre of gravity.

Store the packages in a covered area, protected from direct sunlight, at a low humidity and with

temperatures between 0...40 °C (32…104 °F). Do not stack packages.

When unpacking, take care to avoid any possibility of injury or damage. Keep at a safe distance

when opening the package strapping, do not allow any parts to fall out.

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Installation and Initial Operation

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Installation and commissioning of the equipment must be carried out by specially trained

personnel, authorised for the task. Specialist personnel includes authorised, trained skilled staff

from the manufacturer, the dealer and the relevant service partners.

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Operation

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5.1

Requirements on the Operator

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All persons employed in the operation, maintenance, installation, removal and disposal of the plant

must

•be at least 18 years old,

•be trained and instructed in writing,

•have read and understood this manual

•be on record as having been intructed in safety guidelines.

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5.2

Main Switch

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The main switch is used as emergency switch. In case of emergency turn it to position 0.

•Main switch in position 0: Power supply is interrupted

•Main switch in position 1: Lift is ready for operation

•When in position 0, the main switch can be protected against tampering

by means of a padlock.

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BA082601-en

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5.3

Controls

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Main Switch

Audible Indicator

Buttons RAISE/LOWER

Button CE-STOP

Key Switch

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•Use the main switch (A) to switch the lift on and off.

•When button RAISE or LOWER (C) is pushed, the lift moves until the button is released or the

limit stop is reached.

•When fully lowering the lift, the support plates stop automatically at a height of 300 mm above

bottom position. Release the LOWER button and push the CE STOP button (D).

The remaining lift travel is accompanied by an audible indicator (B).

•The key switch (E) is used for manually levelling the support plates. See section "Equalizing the

Support Plates".

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BA082601-en

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5.4

Driving onto the Lift

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1 Make sure the ramps are locked before

driving onto the lift!

2 Approach and exit the lift very slowly! The

chassis of low vehicles may hit the floor.

3 Observe correct approach direction! Do not

engage the vehicle perpendicular to lift!

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5.5

Using Support Blocks

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1 The support blocks are approved for usage on lifts with a rated load capacity of

3,500 kgs.

2 Always use four original MAHA support blocks of identical size and shape.

3 Do not use support blocks with cracks, broken-off pieces or other damage.

4 Check that all support blocks and rubber pads are free of oil, grease, dirt or

debris.

5 Place the support blocks under the vehicle manufacturer‘s recommended lift

points.

6 Note correct positioning of the support blocks.

7 Raise the vehicle until the tyres clear the floor. Stop and recheck the lift

supports for secure contact with the vehicle body.

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BA082601-en

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The support block must be placed fully on the surface without extending byond

the edges.

A Extension B Support surface; available are:

– Granulate coating

– Granulate foil

– Rubber plate

C Support block

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BA082601-en

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Diagonal positioning is permissible only with granulate coated surfaces (a). If

knobbly pads are used, these must mesh with the support blocks (b).

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BA082601-en

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5.5.1

Stacking Two Blocks on Top of Each Other

Only the “DUO“ hard rubber blocks (VZ 975074) and the ductile plastic blocks (VZ

970045) may be stacked on top of each other, but not more than two blocks per

lifting point.

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