Upright TM12 User manual

Safety Rules and Operating Instructions
Safety Rules and Operating Instructions
Operator Manual
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and the Scaffold Industry Association’s MANUAL
OF RESPONSIBILITIES of ANSI A92.6-1999 before performing
maintenance on or operating any UpRight Aerial Work Platform.
Safety Rules
NEVER operate the machine without first surveying the work area for surface hazards such as holes,
drop-offs, bumps and debris.
NEVER operate the machine if all guardrails are not properly in place and secured with all fasteners
properly torqued.
SECURE chain or bar across entrance after mounting platform.
NEVER use ladders or scaffolding on the platform.
NEVER attach overhanging loads or increase platform size.
LOOK up, down and around for overhead obstructions and electrical conductors.
DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load.
NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number on
back cover.)
NEVER change operating or safety systems.
INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged con-
trol cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated.
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
NEVER recharge battery near sparks or open flame; batteries that are being charged emit highly
explosive hydrogen gas.
AFTER USE secure the work platform against unauthorized use by turning key switch off and remov-
ing key.
NEVER replace any component or part with anything other than original UpRight replacement parts
without the manufacturer’s consent.
NEVER operate the
machine within ten feet of
power lines.
THIS MACHINE IS NOT
INSULATED
NEVER elevate the plat-
form or drive the machine
while elevated unless the
machine is on firm level
surface.
NEVER sit, stand or climb
on guardrail or midrail.
Serial No. 5000 to Current
TM12

Page 2 TM12 Work Platform
This manual covers operation of the TM12 Self Propelled Elevating Work Platform. This manual
must be stored on the machine at all times.
Carefully read, understand and follow all safety rules, operating instructions, labels and the Scaf-
fold Industry Association’s MANUAL OF RESPONSIBILITIES. Perform the following steps each
day before use.
1. Open module covers and inspect for damage, oil leaks or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. Open the Chassis Door and
remove the reservoir cap, oil should be visible on the dipstick. Add recommended hydraulic oil
if necessary.
3. Check that fluid level in the batteries is correct (See Battery Maintenance, page 8).
4. Verify that batteries are charged.
5. Check that AC extension cord has been disconnected from chassis outlet.
6. Check that all guardrails are in place with fasteners properly tightened.
7. Inspect the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
8. Move machine, if necessary, to unobstructed area to allow for full elevation.
9. Pull Chassis Emergency Stop Switch to the ON position.
10. Pull Platform Emergency Stop Switch to the ON position.
Figure 1: Chassis Controls
11. Turn and hold the Chassis Key
Switch to CHASSIS. Push the
Chassis Lift/Lower Switch to the
UP position and fully elevate the
platform.
12. Visually inspect the mast assem-
bly for damage or erratic opera-
tion. Check for missing or loose
parts.
13. Verify that the depression mech-
anism supports have fully
rotated into position under the
machine.
14. Turn and hold the Chassis Key
Switch to CHASSIS. Partially
lower the platform by pushing the
Chassis Lift/ Lower Switch to the
DOWN position, and check operation of the audible lowering alarm.
INTRODUCTION
PRE-OPERATION SAFETY INSPECTION (FIGURES 1, 2, AND 3)
Stop Switch
Hour Meter
Key Switch
Chassis Lift/Lower
Switch
Emergency
Chassis
Chassis

Page 3TM12 Work Platform
Figure 2: Chassis, Left Side
15. Open the Emergency Lowering Valve
(See Figure 2) by pushing in on the
knob and turning ¼ turn counter-
clockwise to check for proper opera-
tion. When the platform is lowered,
close the valve by pushing in and
turning the knob ¼ turn clockwise
until the detent engages.
16. Turn the Chassis Key Switch to
DECK.
17. Close and secure module covers.
18. Check that route is clear of obstacles
(persons, obstructions, holes, drop-
offs, bumps and debris) is level, and
is capable of supporting the wheel
loads.
19. Mount the platform and properly close the entrance.
Figure 3: Platform Controls
20. PLATFORM CONTROLS. Turn the Drive/Lift
Switch to DRIVE. While engaging the Interlock
Switch, move the Control Handle to FORWARD,
then REVERSE, to check for speed control.
21. Push the Steering Switch RIGHT, then LEFT, to
check for steering control.
22. Turn the Drive/Lift Switch to LIFT. Grasp the Con-
trol Handle, engage the Interlock Switch and push
it forward to check platform lift controls. Raise the
platform to full elevation.
23. Pull back on the Control Handle. The platform
should descend and the audible lowering alarm
should sound.
24. Push the Platform Emergency Stop Switch button
to check for proper operation. All machine func-
tions should be disabled. Pull out the Platform
Emergency Stop Switch to resume.
Lowering Valve
Emergency
Charge Indicator
Emergency
Switch
Stop
Drive/Lift
Switch
Steering
Switch
Control Handle
with Interlock
Switch
Platform

Page 4 TM12 Work Platform
Before operating the work platform, ensure that the pre-operation safety inspection has been
completed and that any deficiencies have been corrected. Never operate a damaged or mal-
functioning machine. The operator must be thoroughly trained on this machine, and must read,
fully understand, and follow this Operator Manual and Scaffold Industry Association’s Manual of
Responsibilities of ANSI A92.6-1999.
TRAVEL WITH PLATFORM LOWERED
1. Check that route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps and
debris), is level, and is capable of supporting the wheel loads.
2. Verify that the Chassis Key Switch is turned to DECK and that Chassis Emergency Stop
Switch is on (pulled out).
3. Mount the platform and properly close the entrance.
4. Check clearances above, below and to the sides of the platform.
5. Pull the Platform Emergency Stop Button out to the ON position.
6. Turn the Drive/Lift Switch to DRIVE.
7. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to
travel in the desired direction. The speed of the machine will vary depending on how far from
center the Control Handle is moved.
STEERING
1. Turn the Drive/Lift Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to RIGHT or LEFT to turn
wheels in the desired direction. Observe the tires while operating the machine to ensure
proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead
position by operating the Steering Switch.
ELEVATING PLATFORM
1. Select a firm, level surface.
2. Turn the Drive/Lift Switch to Lift.
3. While engaging the Interlock Switch, push the Control Handle forward.
4. If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt
alarm sounds the platform must be lowered and the machine moved to a firm level sur-
face before attempting to re-elevate the Platform.
NOTE: Depression supports will deploy automatically as the platform elevates and will
retract after the platform has been lowered completely and has been driven.
TRAVEL WITH PLATFORM ELEVATED
NOTE: The machine will travel at reduced speed when platform is elevated.
1. Check that route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps and
debris), is level, and is capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of platform.
3. Turn the Drive/Lift Switch to DRIVE.
4. Engage the Interlock Switch, and move the Control Handle to FORWARD or REVERSE to
travel in the desired direction. The speed of the machine will vary depending on how far from
center the Control Handle is moved.
5. If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt
alarm sounds the platform must be lowered and the machine moved to a firm level sur-
face before attempting to re-elevate the Platform.
OPERATION

Page 5TM12 Work Platform
LOWERING PLATFORM
1. Turn the Drive/Lift Switch to LIFT.
2. Check around the base of the platform to ensure that no one is in contact with the machine.
Engage the Interlock Switch and pull back on the Control Handle to lower the platform.
EMERGENCY LOWERING
Figure 4: Emergency Lowering Valve
The Emergency Lowering Valve is located
through a hole on the right side of the
machine. (See Figure 4)
1. Open the Emergency Lowering Valve by
pushing in on the Knob and turning ¼ turn
counterclockwise.
2. To close, push in on the knob and turn ¼
turn clockwise until the detent engages.
NOTE: The platform will not elevate if the
Emergency Lowering Valve is open.
PARKING BRAKE RELEASE
Figure 5: Parking Brake Adjustment
Perform the following only when the
machine will not operate under its
own power and it is necessary to
move the machine or when winching
onto a trailer to transport.
1. Loosen the spring compression
nut so the spring is loose and the
brake bars are away from the
tires.
2. The machine will now roll when
pushed or pulled.
After moving the machine and before
normal operation:
1. Tighten the spring compression
nut until the spring measures 8¾”-9” (22,8 cm-22,8 cm) in length, verify that the brake bars
have fully engaged the tires before the machine is operated.
AFTER USE EACH DAY
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals,
children and unauthorized operation.
3. Turn the Key Switch to OFF and remove the key to prevent unauthorized operation.
WARNING
!!
If the platform should fail to lower, NEVER climb down the elevating assembly.
Stay clear of the elevating assembly while operating the Emergency Lowering Valve.
Emergency Lowering Valve
WARNING
!!
Never tow faster than 1 ft./sec. (0,3m/sec.).
Never operate work platform with the Parking Brakes released. Serious injury
or damage could result.
Spring
Compression
Nut
8¾” - 9”

Page 6 TM12 Work Platform
Figure 6: Transporting the Work Platform
BYFORKLIFT
Forklift from the side by lifting under the chassis modules.
BYCRANE
Secure straps to chassis lifting/tie down points only.
BYTRUCK
1. Maneuver the work platform into transport position and chock wheels.
2. Secure the work platform to the transport vehicle with chains or straps of adequate load
capacity to the chassis lifting/tie down points.
3. Open the Emergency Lowering Valve. The platform must be in the fully lowered position for
transport.
TRANSPORTING WORK PLATFORM
Forklift: Side
Lift/Tie Down Points
DANGER
! !
Forklifting is for transporting only.
See specifications for weight of work platform and be certain that forklift is of
adequate capacity to lift the work platform.
CAUTION
!!
Overtightening of chains or straps attached to tie down lugs may result in
damage to work platform.

Page 7TM12 Work Platform
BLOCKING THE ELEVATING ASSEMBLY
Figure 7: Blocking the Elevating Assembly
BRACE INSTALLATION
1. Park the work platform on firm, level surface.
2. Verify that the Chassis and Platform Emergency Stop
Switches are ON by pulling each button out.
3. Turn and hold Chassis Key Switch to CHASSIS.
4. Push Chassis Lift Switch to UP and elevate platform
approximately 4 feet (1,2 m).
5. Place a solid wood block, 2”x 4”x18”(51mm x 100mm x
45cm) between the second mast section and Chassis
just behind the mast assembly. (See Figure 7)
6. Push Chassis Lift Switch to DOWN position and gradu-
ally lower the platform until the second mast section is
supported by the block.
BRACE REMOVAL
1. Turn and hold the Chassis Key Switch to Chassis. Push
the Lift/Lower Switch to UP and gradually raise the plat-
form until the wood block can be removed.
2. Remove the wood block.
3. Turn and hold the Chassis Key Switch to CHASSIS. Push the Lift/Lower Switch to DOWN and
completely lower platform.
MAINTENANCE
WARNING
!!
Never perform service while the platform is elevated without first blocking the
elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.
DO NOT block elevating assembly with a load on the platform.
Number 2 Mast
Wood Block

Page 8 TM12 Work Platform
BATTERY MAINTENANCE
Figure 8: Access to Batteries
Check the battery fluid level daily, especially if the work
platform is being used in a warm, dry climate.
If electrolyte level is lower than 3/8 in. (10 mm) above the
plates, add distilled water ONLY. Do not use tap water with
high mineral content, as it will shorten battery life.
The battery and cables should be inspected regularly for
signs of cracks in the case, electrolyte leakage and corro-
sion of the terminals. Inspect cables for worn spots or
breaks in the insulation and for broken cable terminals.
Keep terminals and tops of batteries clean.
Refer to the Service Manual to extend battery life and for
complete service instructions.
BATTERY CHARGING
Charge the batteries at end of each work shift or sooner if batteries have been discharged.
1. Check battery fluid level. If electrolyte level is lower than 3/8 in. (10 mm) above plates add dis-
tilled water only.
2. Verify charger voltage switch is set to the correct voltage.
3. Connect extension cord (12 gauge [1,5 mm²] minimum conductor diameter; 50 ft. (15 m) max-
imum length) to charger plug located through cutout at the left side of the chassis.
4. Connect an extension cord to properly grounded outlet of proper voltage and frequency.
5. The battery charger turns on automatically after a short delay, the LED charge indicator will
illuminate.
6. The battery charger turns off automatically when batteries are fully charged, the LED charge
indicator will blink indicating that the charger is in a continuing maintenance mode. DO NOT
leave the charger plugged in for more than 48 hours, as permanent damage to the batteries
may occur.
NOTE: The battery charger circuit must be used with a GFI (Ground Fault Circuit Interrupt)
outlet.
NOTE: DO NOT operate the machine while charger is plugged in.
WARNING
!!
Hazard of explosive gas mixture. Keep sparks, flame and smoking material
away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with
clean water.
Always replace batteries with UpRight batteries or manufacturer approved
replacements weighing 62 lbs. (28 kg) each.
WARNING
!!
Charge batteries only in a well ventilated area.
Do not charge the batteries if the work platform is near a source of sparks or
flames.
Permanent damage to batteries will result if the batteries are not recharged
immediately after discharging.
Never leave the charger operating for more than two days.
Never disconnect the cables from the batteries when the charger is operating.
Keep the battery charger dry.

Page 9TM12 Work Platform
10076-001-00
Instructions Enclosed
Safety Rules & Operating
ATTENTION
Made in
Made in
66556-000
may cause injury. stand clear.
Impact from desending platform
Collision hazard.
CAUTION
!
EMERGENCY
STOP
LIFT DRIVE
NEUTRAL
UpRight
FORWARD
UP
DOWN
REVERSE
CUTOUT
CUTOUT
66554-000
manual
information in instruction
and then follow all safety
equipment read, understand
BEFORE operating this
CAUTION
!
TIP-OVER HAZARDS
ELECTROCUTION HAZARD
FALL HAZARD
slopes or soft ground.
DO NOT elevate or drive elevated on
drop offs
DO NOT drive into holes or over
lines. THIS MACHINE IS NOT INSULATED.
DO NOT operate within ten feet of power
wires.
Look up, down and around for electrical
DO NOT climb on guardrail.
Make sure guardrails are fastened securely
Secure gate or chain across enterance.
DO NOT use ladders or scaffolding on platform
DO NOT climb down mast.
!
DANGER
serious injury.
rules will cause death or
and obey the following safety
Failure to read, understand,
!
WARNING
batteries.
generated when charging
Explosive gas is
or flames.
DO NOT expose to sparks
66552-000
BATTERY
AT RECOMMENDED LEVEL
MAINTAIN BATTERY FLUID
05221-000-00
UP-RIGHT INC
TIP-OVER HAZARD
DANGER
!
BATTERIES ACT AS COUNTERWEIGHT
60 LBS OR MORE
EACH REPLACEMENT BATTERY SHALL WEIGH
61220-002
ANSI A92.6-1999
THE REQUIREMENTS OF
MEETS OR EXCEEDS
CHARGER
BATTERY
101250-000
3-Required
061684-014
2-Required
061683-003
2-Required
064444-000
3-Required
107050-000
1-Required
066550-001
1-Required
062562-001
1-Required
005221-000
1-Required
107051-000
1-Required
064444-000
3-Required
66556-000
may cause injury. stand clear.
Impact from desending platform
Collision hazard.
CAUTION
!
066556-000
3-Required
066556-000
3-Required
061220-002
1-Required
066522-000
1-Required
010076-001
1-Required
066554-000
1-Required
014222-003-99
2-Required
066552-000
1-Required
066556-001
2-Required
005223-001
1-Required
EMERGENCY
DOWN VALVE
TURN KNOB
COUNTER CLOCKWISE
TO LOWER PLATFORM
Made in
!
WARNING
CRUSHING HAZARD
SERVICING MACHINE
COMPLETELY BEFORE
LOWER PLATFORM
PLATFORM
KEEP CLEAR OF
66556-000
may cause injury. stand clear.
Impact from desending platform
Collision hazard.
CAUTION
!
CAUTION
DO NOT adjust without consulting UpRIGHT.
operation.
Proper adjustment is required for safe
the factory.
sensors and relief valves are adjusted at
Limit switches, pressure switches, level
!
101250-000
3-Required
061684-014
2-Required
061683-003
2-Required
064444-000
3-Required
065568-001
1-Required
066555-000
1-Required
101252-000
1-Required
060197-000
1-Required
(inside)
066568-000
1-Required
066556-000
3-Required
014222-003-99
2-Required
066556-001
2-Required
EMERGENCY
STOP
UP
DOWN DECK
OFF
CHASSIS
BREAKER
CIRCUIT
061205-005
1-Required
(inside)
NOTE: Labels can be ordered by using part number located by each label. For machines equipped with options, consult the Service Manual
Proper TM12 label installation is required. These labels Shall
Be Present and in Good condition before operating the work
platform. Be sure to read, understand, and follow these labels
BEFORE operating the work platform.

Page 10 TM12 Work Platform
NOTE: No normal (routine) maintenance on the TM12 should require the platform to be
raised.
The complete inspection consists of periodic visual and operational checks, together with all nec-
essary minor adjustments to assure proper performance. Daily inspection will prevent abnormal
wear and prolong the life of all systems. The inspection and maintenance schedule is to be per-
formed at regular intervals. Inspection and maintenance shall be performed by personnel who are
trained and familiar with mechanical and electrical procedures.
The preventative maintenance table has been designed to be used primarily for machine service
and maintenance repair. Please photocopy and use the table as a checklist when inspecting the
machine for service.
PREVENTATIVE MAINTENANCE
WARNING
!!
Before performing preventative maintenance, familiarize yourself with the
operation of the machine.
Always block the elevating assembly whenever it is necessary to perform
maintenance while the platform is elevated.

Page 11TM12 Work Platform
PREVENTATIVE MAINTENANCE CHECK LIST
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery
System
Check electrolyte level Daily
Check battery cable condition Daily
Charge batteries Daily
Check charger condition & operation Daily
Check specific gravity 6m
Clean exterior 6m
Clean terminals 6m
Hydraulic Oil*
Check oil level Daily
Change Filter 6m
Drain and replace oil 2y
Hydraulic
System
Check for leaks Daily
Check hose connections 30d
Check hoses for exterior wear 30d
Drive Motors Check for operation and leaks Daily
Emergency
Down Check procedure for Emergency Down Daily
Hydraulic Pump
Check for fitting leaks Daily
Wipe clean 30d
Check for leaks at mating surfaces 30d
Check mounting bolts for proper torque 6m
Controller Check condition & operation Daily
Platform Deck &
Rails
Check fasteners for proper torque Daily
Check welds for cracks Daily
Check condition of deck Daily
Check entry way closure Daily
Elevating
Assembly
Inspect for external damage, dents, loose
rivets or cracks Daily
Check chains and sheaves for wear 6m
Chassis
Check cables for pinch or rubbing points Daily
Check welds for cracks Daily
Check component mounting for proper
torque 6m
Lift Cylinder Check for leaks Daily
Check for proper torque 6m
Entire Unit
Perform pre-operation inspection Daily
Check for and repair collision damage Daily
Lubricate 30d
Check fasteners for proper torque 6m
Check for corrosion; remove and repaint 6m
Labels Check for peeling, missing, or unreadable
labels & replace Daily
Wheels Check for loose components Daily
Steering System
Oil pivot pins 30d
Oil king pins 30d
Check steering cylinder for leaks 30d
Check hardware & fittings for proper torque 6m
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
* NOTE: Use ISO #46 during summer and ISO #32 during winter.
PREVENTATIVE MAINTENANCE KEY
INTERVAL
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
PREVENTATIVE MAINTENANCE REPORT
Date: ________________________________________
Owner: ______________________________________
Model No: ____________________________________
Serial No: ____________________________________
Serviced By: __________________________________
Service Interval: _______________________________

801 South Pine Street
Madera, California 93637
TEL: (800) 926-LIFT or [phone]
FAX: [phone]
Parts FAX: [phone]
107098-000
06-02
Local Distributor:
Safety Rules and Operating Instructions
Safety Rules and Operating Instructions
SPECIFICATIONS*
*Specifications are subject to change without notice. Hot weather or heavy use may affect performance.
Refer to the Service Manual for complete parts and service information.
The TM12 meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1999
ITEM SPECIFICATION
Platform Size 29 in. x 41 in. (73,7 cm x 1,04 m) Inside Toeboards
Maximum Platform Capacity 500 lbs. (227 kg)
Maximum Number of Occupants Two people
Height
Working Height 18 ft. (5,5 m)
Maximum Platform Height 12 ft. (3,66 m)
Minimum Platform Height 19 in. (48,3 cm)
Dimensions
Weight 1710 lbs. (776 kg)
Overall Width 30 in. (76 cm)
Overall Height 65 in. (165 cm)
Overall Length 53.5 in. (1,36 m)
Driveable Height 12 ft. (3,66 m)
Drive Speed
Platform Lowered 2.27 mph (3,65 km/h)
Platform Raised .62 mph (0,99 km/h)
Energy Source 24V battery pack
Four 220 ampere hour, 6 Volt batteries, min. wt. 62 lbs. (28,12 kg) each
4 HP DC electric motor
System Voltage 24 VDC
Battery Charger 20 AMP, 110/220 VAC
Hydraulic Tank Capacity 1.9 gal (7,2 L)
Maximum Hydraulic System
Pressure 3000 psi (207 bar)
Hydraulic Fluid
Above 32° F [0° C]
Below 32° F [0° C]
Below 0° F [-17° C]
ISO #46
ISO #32
ISO #15
Lift System One Single Stage Lift Cylinder
Drive Control Proportional
Control System Proportional Control Handle with Interlock, Selector Switch,
Red Mushroom Emergency Stop Switches
Drive System Dual Front Wheel Hydraulic Motors
Tires 12 in. (30,5 cm) diameter solid rubber, Non-marking
Parking Brakes Dual, Spring Applied, Hydraulic Release
Turning Radius 14.5 in. (37 cm) Inside
Maximum Gradeability 25% (14º)
Wheel Base 38.5 in. (97,8 cm)
Guardrails 45 in. (1,14 m)
Toeboard 6 in. (152 mm)