DINGLI SP039-E Setup guide

MOBILE SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For SP039-E )
Part Number: SM0209111A_Rev8.1
Zhejiang Dingli Machinery Co., Ltd. Eighth Edition, August 2018 Printing
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules 1
Legend 6
Decals 7
Specifications 10
Control panel 11
Pre-Operating Instructions 13
Workplace Inspection 15
Function Tests 16
Operating Instructions 19
Transport and Lifting Instructions 23
Maintenance 24
Schematic 42
Inspection and Repair Log 44
Owners, Users and operators:
We appreciate your choice of our machine for
your application. Our number one priority is
user safety, which is best achieved by our joint
efforts. We feel that you make a major
contribution to safety if you, as the equipment
users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:[e-mail]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety rules
— operator's manual and machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol — used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red — used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange — used to indicate
the presence of a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Yellow with safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate injury.
Blue without safety alert
symbol — used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
This machine is intended for use
INDOORS ONLY, and must not be used
outdoors as wind forces may make it unstable.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the safety sign material.
Electrocution Hazard
This machine is not
electrically insulated
and will not provide
protection from
contact with or
proximity to electrical
current.
Maintain safe distances from electrical power
lines and apparatus in accordance with
applicable governmental regulations and the
following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V Avoid Contact
300V to 50kV 3.05
50kV to 200kV 4.60
200kV to 350kV 6.10
350kV to 500kV 7.62
500kV to 750kV 10.67
750kV to 1000kV 13.72
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.
Do not use the machine as a ground for
welding.
Tip-over Hazard
This machine is intended for use INDOORS
ONLY, and must not be used outdoors as wind
forces may make it unstable.
Occupants, equipment and materials must not
exceed the maximum platform capacity.
Maximum capacity – SP039-E
Maximum occupants (Indoor use ONLY) 1
Platform allowable maximum load 240 kg
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
Do not use the machine as a crane.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not operate the machine with the chassis
trays open.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force 200 N
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not use the machine on a moving or mobile
surface or vehicle.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Be sure all tires are in good condition.
Do not use battery that weighs less than the
original equipment. The battery is used as
counterweight and are critical to machine
stability. The battery must weigh 25 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe-boards or guard rail system can
increase the weight in the platform.
Crushing Hazard
Keep hands and limbs out of scissors.
Use common sense and planning when
operating the machine with the controller from
the ground.
Fall Hazard
The guard rail system provides fall protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform
floor at all times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not operate the machine unless the guard
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Collision Hazard
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Do not move while operating the machine.
Component Damage Hazard
Do not use any battery charger greater than
12V to charge the batteries.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not operate the machine or charge the
batteries in hazardous locations where
potentially flammable or explosive gases or
particles may be present.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual.
Be sure all decals are in place and legible.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components in the tray
will cause serious injury. The tray must remain
closed and secured during operation.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
The battery tray should remain open during the
entire charging cycle.
Do not contact the battery terminals or the
cable clamps with tools that may cause
sparks.
Component Damage Hazard
Do not use any battery charger greater than
12V to charge the batteries.
Electrocution/ Burn Hazard
Connect the battery charger to
a grounded, AC 3-wire
electrical outlet only.
Inspect daily for damaged
cords, cables and wires.
Replace damaged items before operating.
Avoid electrical shock from contact with
battery terminals. Remove all rings, watches
and other jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. The battery must weigh 25 kg.
Lifting Hazard
Use the appropriate number of people and
proper lifting techniques when lifting batteries.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons to
“off” position.
5 Chock the wheels.
6 Charge the batteries.

OPERATOR’S MANUAL with Maintenance Information
Legend
6
Legend
1
11
2
4
5
6
7
8
12
13
14
3
9
10
1.Platform guard rails 8. Emergency lowering knob
2. Platform control 9. Ground control
3. Manual storage container 10. Rear wheel
4. Platform 11. Ladder
5. Scissor arms 12. Safety arms
6. Lift cylinder 13. Lanyard anchorage point
7. Battery charger 14.Platform entry gate

OPERATOR’S MANUAL with Maintenance Information
Decals
7
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No. Part No. Description Qty. Remark
1 09340001 Decal, Notice-Keep the manual with the
machine 1
2 09440001 Decal, Danger-General safety rules 1
3 09340003 Decal, Instructions-Refer the operator to the
instructions for use 2
4 09440005 Decal, Warning-Use indoors only 1
5 09440063 Decal, Label-Capacity 240kg 1
6 09330001 Decal, Instructions-Safety arm 2
7 09310003 Decal, Instructions-Tie down point 4
8 09310002 Decal, Instructions-Lift point 4
9 09310001 Decal, Instructions-Forklift pockets 4
10 09310058 Decal, Instructions-Maximum wheel load 330kg 4
11 09410001 Decal, Danger-Explosion/burn hazard 1
12 09410003 Decal, Warning-Inspected and operation
properly 1
13 09640073 Decal, Cosmetic-SP039-E 2
14 09440066 Decal, Caution-Max. manual force 200N 2
15 09940003 Decal, Label-E-Tech 2
16 09440011 Decal, Label-Lanyard anchorage point 2
17 09540001 Decal, Label-CE 1
18 09430003 Decal, Danger-Keep away from moving parts 1
19 09310004 Decal, Instructions-Emergency lower 1
20 09210015 Nameplate, Manufacturer serial number 1

OPERATOR’S MANUAL with Maintenance Information
Decals
8
2
3
1
16
5
6
9
10 7
8
11
12
14
15
18
19
9
10
7
8
16
7
8
10
10
9
9
7
8
4
20
17
3
13
14
15
13

OPERATOR’S MANUAL with Maintenance Information
Decals
9

OPERATOR’S MANUAL with Maintenance Information
Specifications
10
Model：SP039-E
Height, working maximum 5.9m
Height, platform maximum 3.9m
Height, stowed maximum (Rails up) 1.96m
Height, stowed maximum (Rails folded) 1.56m
Width 0.76m
Length 1.44m
Platform dimensions (Platform length × width) 1.29×0.7m
Maximum load capacity 240kg
Maximum wind speed 0m/s
Maximum chassis inclination 1°
Wheelbase 1.14m
Turning radius 0m
Ground clearance 6cm
Weight (SeeSerialLabel)
Battery 12V 85Ah
AC outlet in platform Standard
Maximum hydraulic pressure (functions) 180bar
System voltage 12V/15A
Tyre Φ152mm
Airborne noise emissions <70dB
Tire load, maximum 330kg
Note: Floor loading information is approximate and does not incorporate different option
configurations. It should be used only with adequate safety factors.
Continuous improvement of our products is a DINGLI policy. Product specifications are subject to
change without notice or obligation.

OPERATOR’S MANUAL with Maintenance Information
Control Panel
11
Ground Control Panel
1 LED readout screen
Diagnostic read out and battery charge
indicator.
2 Menu switch
6 Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Turn
the red Emergency Stop button clockwise
to the on position to operate the machine.
Set machine parameters.
3 Hour meter
The hour meter displays the number of hours
the machine has operated.
7 Platform up / down switch
Move the switch up and the platform will
raise. Move the switch down and the
platform will lower.
4 Overload indicator light
Light on indicates when overloaded.
8 Key switch
Turn the key switch to the platform
position and the platform controls will
operate. Turn the key switch to the off
position and the machine will be off.
Turn the key switch to the base position
and the ground controls will operate.
5 Emergency Lowering Knob
Pull this knob to activate the Emergency
down function.
○
1○ 2○ 3○ 4○ 5○ 6○ 7○ 8

OPERATOR’S MANUAL with Maintenance Information
Control Panel
12
Platform Control Panel
1 Red Emergency Stop button
Push in the red Emergency Stop button
to the off position to stop all functions.
Turn the red Emergency Stop button
clockwise to the on position to operate
the machine.
3 Function enable button
Press and hold the function enable
button to enable the lift /lower function
2 Overload indicator light
Light on indicates when overloaded.
4 Platform up/down switch
Press and hold the function enable
button .Turn the switch up and the
platform will raise. Turn the switch
down and the platform will lower.
○
1
○
2
○
3
○
4

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
13
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Inspect the workplace.
4 Always perform function tests prior to
use.
5 Only use the machine as it was
intended.
Fundamentals
It is the responsibility of the operator to
perform a pre-operation inspection and routine
maintenance.
The pre-operation inspection is a visual
inspection performed by the operator prior to
each work shift. The inspection is designed to
discover if anything is apparently wrong with a
machine before the operator performs the
function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures
are required. Only routine maintenance items
specified in this manual may be performed by
the operator.
Refer to the list on the next page and check
each of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements in the manual.

OPERATOR’S MANUAL with Maintenance Information
Pre-operation Inspection
14
Pre-operation Inspection
Be sure that the operator’s manual are
complete, legible and in the storage
container located in the platform.
Be sure that all decals are legible and in
place. See Decals section.
Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance
section.
Check for battery fluid leaks and proper
fluid level. Add distilled water if needed.
See Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts
and unauthorized modifications:
□ Electrical components, wiring and
electrical cables
□ Hydraulic hoses, fittings, cylinders
□ Battery pack and connections
□ Wear pads
□ Wheels
□ Ground strap
□ alarm, beacon and Rotary sensor
□ Nuts, bolts and other fasteners
□ Platform overload components
□ Platform entry gate
□ Safety arm
□ Scissor pins and retaining fasteners
□ Platform control box
Check entire machine for:
Cracks in welds or structural
components
Dents or damage to machine
Be sure that all structural and other
critical components are present and all
associated fasteners and pins are in
place and properly tightened
Be sure side rails are installed and rail
pins and bolts are fastened.
Be sure that the chassis trays are
closed and latched and the batteries
are properly connected.
Note: If the platform must be raised to inspect
the machine, make sure the safety arm is in
place. See Operating Instructions section.

OPERATOR’S MANUAL with Maintenance Information
Workplace Inspection
15
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
4 Always perform function tests prior to
use.
5 Only use the machine as it was
intended.
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by
the operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch
for and avoid them while moving, setting up
and operating the machine.
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
- Drop-offs or holes
- Bumps, floor obstructions or debris
- Sloped surfaces
- Unstable or slippery surfaces
- Overhead obstructions and high voltage
conductors
- Hazardous locations
- Inadequate surface support to withstand all
load forces imposed by the machine
- The presence of unauthorized personnel
- Other possible unsafe conditions

OPERATOR’S MANUAL with Maintenance Information
Function Tests
16
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Inspect the workplace.
4 Always perform function tests prior
to use.
Know and understand the function tests
before going on to the next section.
5 Only use the machine as it was
intended.
Fundamentals
The function tests are designed to discover
any malfunctions before the machine is put
into service.
The operator must follow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used.
If malfunctions are discovered, the machine
must be tagged and removed from service.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer's specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and
function tests again before putting the machine
into service.