Mahindra Jivo 365 DI User manual

1
Mahindra
Jivo 365 DI
SERVICE MANUAL

2
Sr. No
Description
Page No
General
1
Product Specifications
1 –3
2
Safety Notes
4
Maintenance
3
Maintenance Chart
6-8
4
Special Service Tools
9
5
Greasing Points Locations
10
6
Consumable Details
11
7
Primary Check up
12
8
Tyre Maintenance
13 - 15
Engine
9
Engine Specifications
17-22
10
Torque Chart
23-25
11
Manifolds & Cylinder Head
27-40
12
Timing Gears, Camshaft & Front Plate
42-48
13
Connecting Rods, Pistons & Cylinder Liners
50-61
14
Engine Assembly
62-86
15
Troubleshooting
88-92
Index

1
ENGINE
Type
Mahindra MDI
No of Cylinders
3
Engine Power
36 HP
Bore
88.9
Stroke
110
Displacement CC
2048
Rated Governor Speed
2600
Low Idle RPM
850 ± 50
High Idle RPM
2850 ± 50
Air Cleaner
Dry Type
Cooling System
Forced Circulation of Coolant
Clutch
Clutch Type
9.5” Dry Friction Plate
TRANSMISSION
Type
Forward Reverse –Synchro
Speed –Constant
Range –Sliding
No of Gears
8 Forward & 8 Reverse
Power Take Off
Rear mounted Six Splines, 590 & 845 @ 2600 erpm
PTO RPM at Rated Engine Speed
590 & 845 @ 2600 erpm
Brakes
Mechanical Dry Disc Type Oil Immersed Brake (OIB)
HYDRAULICS
Type
Fully Live Hydraulic with Position & Draft Controls
Lifting Capacity (Kgs)
900 @ Hitch
TRACTOR
Steering Type
Power Steering
Tyre Size Front
Vineyard - 152 X 305 mm (6.0 x 12 inch) 4 PR
Paddy - 203 X 406 mm (8.0 x 16 inch) 4 PR
Tyre Size Rear
Vineyard - 241 X 508 mm (9.5 x 20 inch) 6 PR
Paddy - 315 X 610 mm (12.4 x 24 inch) 6 PR
CAPACITIES (Litres)
Engine (Including Filter)
6.5
Cooling System (Approx)
5.7
Fuel Tank
Vineyard - 25
Paddy - 35
Transmission & Hydraulic System
31
Total Weight Of Tractor Without Ballast (Kg)
Vineyard - 1213
Paddy - 1450
Mahindra Jivo 365
PRODUCT SPECIFICATION

2
TRACTOR DIMENSIONS (mm) - Vineyard
Overall Height
1305 ± 20
Overall Length
3050 ± 20
Ground Clearance
196 ± 20
Overall Width
"Front - 1200 ± 20, Rear - 1245 ± 20"
Wheel Base
1650
Front Track Width
1040 ± 20
Rear Track Width
1010 ± 20
PRODUCT SPECIFICATION

3
TRACTOR DIMENSIONS (mm) - Paddy
Overall Height
1405 ± 20
Overall Length
3050 ± 20
Ground Clearance
306 ± 20
Overall Width
"Front - 1305 ± 20, Rear - 1410 ± 20"
Wheel Base
1650
Front Track Width
1115 ± 20
Rear Track Width
1095 ± 20
PRODUCT SPECIFICATION

4
PRODUCT SPECIFICATION

5
MAINTENANCE

6
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Tractor
Tractor Cleaning & washing
Do





Grease all Nipples
Do





Toe- In
Check





All Visible Nuts & Bolts
Tighten





Oil Leakages
Check &
rectify





Engine
Oil Level
Check





Oil M- Star Premium
Change





Oil Filter
Change





Valve Clearance (Tappet Setting)
Check





Low-Hi Idle Engine R.P.M.
Check





Power, Response & Exhaust
Smoke
Check





Belt Tension
Check & Set





Air Cleaner
Primary Element*
Clean /
Change




Change
Safety Cartridge
Clean /
Change
Hose Connections
Check





Fuel System
Fuel Filter
Change



Injector
Check



* - Air cleaner primary element to be cleaned only after indication of its chocking. Air cleaner element to be
changed after three cleanings or at 850 Hrs. Safety Cartridge not to clean.
MAINTENANCE CHART

7
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Transmission
Oil level
Check





Oil (Common Transmission &
Hydraulic), Grade: Mahindra M-
Star
Oil (OIB)"
Change


Cooling System
Thrash Guard
Clean





Radiator Fins
Clean





Coolant - Water
Check & Top
Up





Fan Belt & Fan Belt Tension
Check &
Correct





Hydraulics
Suction Filter
Change




Electrical System
Battery Electrolyte Level
Check




Battery Terminals
Clean




Battery Vent Plug Holes
Clean




Alternator Belt & Alternator Belt
Tension
Check




Instruments & Gauges
Check




Light & Horn
Check




Clutch
Free Play*
Check




Brakes
Free Play*
Check




Breather
Check




Rubber Boot
Check




Working Of Hand Brake
Check




MAINTENANCE CHART

8
Preventive Maintenance Schedule
Details
Activity
To be done by
Operator
To be done by Dealer
Technician
10 Hrs /
Periodic
100
Hrs
350
Hrs
600
Hrs
850
Hrs
Tyre
Air Pressure
Check





Front Axle
Front Wheel Bearing free play*
Check




Front Axle (4WD)
Oil Level
Check




Toe - in (3 to 5 mm)
Check & Set




Oil (80 W 90 GL5)
Change




MAINTENANCE CHART