Majestic 300DVB User manual

MODELS: 300DVB, 400DVB, 500DVB, 600DVB
DVB SERIES
DIRECT VENT GAS FIREPLACE
WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
 
vapors and liquids in the vicinity of this or any
other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use

        
     
instructions.
• If you cannot reach your gas supplier, call the

      
       
gas supplier.
   



service agency or the gas supplier.

    
       
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is


         

DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
INSTALLATION AND OPERATING INSTRUCTIONS

2 54D0701
CONTENTS
 .......................... 3
Product Features .............................................. 5
Code Approval .................................................. 5

Installing Above 2000 Feet............................ 6
Orice Sizes, Pressures and BTUs............... 6
Before You Install .......................................... 6
Fireplace Framing ......................................... 7
Fireplace Dimensions.................................... 8
Fireplace Location......................................... 9
Clearances ...................................................... 10
 ........11
.................................. 12
Vent Installation .............................................. 13
Installation Precautions............................... 13
Optional Top Vent Application ..................... 14
Installation Planning.................................... 15
Rear (Through the Wall) Applications ......... 18
Horizontal Termination Conguration .......... 20
Below Grade Installation ............................. 22
Vertical Through-the-Roof Installation......... 23
Installation for Vertical Termination ............. 24
Fireplace Installation...................................... 26
Check Gas Type.......................................... 26
Installing Gas Piping to Fireplace/Burner
System Location.......................................... 26
 ................................. 28
Electrical Installation...................................... 29
Electrical Wiring .......................................... 29
Electronic Pilot Ignition Wiring..................... 30
Remote Wall Switch .................................... 31
................................................ 32
Final Installation ............................................. 33
Rockwool Placement................................... 33
Log Placement ............................................ 33
Lava Rock and Ember Placement............... 33
................. 34
What To Do If You Smell Gas...................... 34
Lighting Pilot for the First Time.................... 35
Lighting Pilot................................................ 35
Lighting Burner............................................ 36
To Turn Off Gas........................................... 36
 37
What To Do If You Smell Gas...................... 37
Lighting Electronic Ignition ......................... 37
To Turn Off Gas........................................... 37
Cleaning and Maintenance ............................ 38
Burner, Pilot and Control Compartment ...... 38
Pilot Flame .................................................. 38
Burner Flame .............................................. 39
Vent System................................................ 39
Glass Door .................................................. 39
Logs ............................................................ 39
Rock Wool .................................................. 39
 ............................................. 40
 ......................................... 42
Firebox Components................................... 42
Standing Pilot Engine ................................. 44
Electronic IGN Engine ................................ 46
Vent Components........................................ 47
Logs ............................................................ 48
 ..................... 49
Warranty .......................................................... 51

54D0701 3
4. Neverinstallthereplace
  • inarecreationalvehicle
  • wherecurtains,furniture,clothing,orotherammable
objectsarelessthan42"fromthefront,top,orsides
ofthereplace
  • inhightrafcareas
  • inwindyordraftyareas
5. Thisreplacereacheshightemperatures.Keepchildren
andadultsawayfromhotsurfacestoavoidburnsorcloth-
ingignition.Fireplace will remainhotfora time after
shutdown.Allowsurfacestocoolbeforetouching.
6. Carefullysuperviseyoungchildrenwhentheyareinthe
roomwithreplace.
7. Donotmodifyreplaceunderanycircumstances.Any
parts removed for servicing must be replaced prior to
operatingreplace.
8. Turnreplaceoffandletcoolbeforeservicing,install-
ing,orrepairing.Onlyaqualiedservicepersonshould
install,service,orrepairthereplace.Haveburnersystem
inspectedannuallybyaqualiedserviceperson.
9. Youmustkeepcontrolcompartments,burners,andcir-
culatingairpassagesclean.Morefrequentcleaningmay
beneededduetoexcessivelintanddust.Turnoffthegas
valveandpilotlightbeforecleaningreplace.
10. Haveventingsysteminspectedannuallybyaqualied
serviceperson.Ifneeded,haveventingsystemcleaned
orrepaired.SeeCleaning and Maintenance,page32.
11. Keeptheareaaroundyourreplaceclearofcombustible
materials,gasoline,andotherammablevaporandliq-
uids.Donotrunreplacewheretheseareusedorstored.
Donotplaceitemssuchasclothingordecorationsonor
aroundreplace.
INSTALLER
Pleaseleavetheseinstructionswiththeappliance.
OWNER
Pleaseretaintheseinstructionsforfuturereference .
IMPORTANT SAFETY INFORMATION
This replace is a vented product. This replace must be
properlyinstalledbyaqualiedserviceperson.Theglassdoor
mustbeproperlyseatedandsealed.Ifthisunitisnotproperly
installedbyaqualiedservicepersonwithglassdoorproperly
seatedandsealed,combustionleakagecanoccur.
CARBON MONOXIDE POISONING: Early signs of
carbonmonoxidepoisoningaresimilartotheuwithhead-
aches,dizzinessand/ornausea.Ifyouhavethesesigns,the
replacemaynothavebeeninstalledproperly.Getfreshair
atonce!Havethereplaceinspectedandservicedbyaquali-
edserviceperson.Somepeoplearemoreaffectedbycarbon
monoxidethanothers.Theseincludepregnantwomen,people
withheartorlungdiseaseoranemia,thoseundertheinuence
ofalcohol,andthoseathighaltitudes.
Propane/LPgasandnaturalgasarebothodorless.Anodor-
makingagentisaddedtoeachofthesegases.Theodorhelps
youdetectagasleak.However,theodoraddedtothesegases
canfade.Gasmaybepresenteventhoughnoodorexists.
Make certain you read and understand all warnings. Keep
thismanualforreference.Itisyourguidetosafeandproper
operationofthisreplace.
1. Thisapplianceisonlyforusewiththetypeofgasindi-
catedontheratingplate.Thisapplianceisnotconvertible
forusewithothergasesunlessacertiedkitisused.
2. Forpropane/LPreplace,donotplacepropane/LPsupply
tank(s)insideanystructure.Locatepropane/LPsupply
tank(s)outdoors.Topreventperformanceproblems,do
notusepropane/LPfueltankoflessthan100lbs.capac-
ity.
3. Ifyousmellgas
  • shutoffgassupply.
  • donottrytolightanyappliance.
  • do not touch any electrical switch; donot use any
phoneinyourbuilding.
  • immediatelycallyourgassupplierfromaneighbor’s
phone.Followthegassupplier’sinstructions. Continued on page 4
 

 
 

WARNING

4 54D0701
IMPORTANT SAFETY INFORMATION
Continued from page 3
12.Donotusethisreplacetocookfoodorburnpaperor
otherobjects.
13. Neverplaceanythingontopofreplace.
14. Donotuseanysolidfuels(wood,coal,paper,cardboard,
etc.)inthisreplace.Useonlythegastypeindicatedon
ratingplate.
15. This appliance, when installed, must be electrically
groundedinaccordancewithlocalcodesorintheabsence
oflocalcodes,withtheNational Electrical Code, ANSI/
NFPA 70,ortheCanadian Electrical Code, CSA C22.1.
16. Donotobstructtheowofcombustionandventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequateaccessibilityclearanceforservicingandproper
operation.
17. Whentheapplianceisinstalleddirectlyoncarpeting,tile
orothercombustiblematerialotherthanwoodooring,
youmustsetapplianceonametalorwoodpanelorhearth
padextendingthefullwidthanddepthoftheappliance.
18. Donotusereplaceifanyparthasbeenexposedtoor
hasbeenunderwater.Immediatelycallaqualiedservice
persontoarrangeforreplacementoftheunit.
19. Donotoperatereplaceifanylogisbroken.
20. Donotuseablowerinsert,heatexchangerinsert,orany
otheraccessorynotapprovedforusewiththisreplace.
21. Donot operatethe replacewithglassdoorremoved,
cracked,orbroken.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for replaces fabricated of steel to
give off some expansion and/or contraction noises
during the start up or cool down cycle. Similar
noises are found with your furnace heat exchanger
or car engine.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is not unusual for gas replaces to give off some
odor the rst time it is burned. This is due to the
manufacturing process.


It is recommended that you burn your replace for
at least ten (10) hours the rst time you use it. Place
the fan switch in the “OFF” position during this time.
Never connect unit to private


wellhead gas.
WARNING

We suggest that our gas hearth
products be installed and
serviced by professionals who
are certied in the U.S. by the
National Fireplace Institute®
(NFI) as Gas Specialists.

54D0701 5
PRODUCT FEATURES and CODE APPROVAL
Off/Pilot/On Knob
Optional Remote
Receiver
Figure 1 - DVB300, 400, 500, 600 Fireplace
• This appliance has been certi-
edforusewitheithernaturalor
propanegas.Seeappropriatedata
plates.
• Thisapplianceisnotforusewith
solidfuels.
• The appliance is approved for
bedroom or bedsitting room
installations.
• Theappliancemustbeinstalled
inaccordancewithlocalcodesif
any.Ifnoneexistusethecurrent
installationcode.ANSIZ223.1/
NFPA54intheUSA,CSAB149
inCanada.
• This appliance is mobile home
approved.
• Theappliancemustbeproperly
connectedtoaventingsystem.
• Theapplianceisnotapprovedfor
closetorrecessedinstallations.
The efciency rating of this appli-
anceisaproductthermalefciency
rating determined under continuous
operatingconditionsandwasdeter-
minedindependentlyofanyinstalled
system.
ThermalEfciency=upto80%
Hi/Lo Knob
PRODUCT SPECIFICATIONS
CODE APPROVAL
DirectVenttypeappliancesdrawallcombustionairfromoutsideofthedwellingthroughtheventpipe.
TheseapplianceshavebeentestedbyCSAandfoundtocomplywiththeestablishedstandardsforDIRECTVENTGAS
FIREPLACEHEATERSintheUSAandCanadaasfollows:
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO: ANSI Z21.88Bb-2008/CSA 2.33b-2008 STANDARDS
Amanufacturedhome(USAonly)ormobilehomeOEMinstallationmustconformwiththeManufactured Home Con-
struction and Safety Standard, Title 24 CFR, Part 3280, orwhensuchastandardisnotapplicable,theStandard for
Manufactured Home Installations, ANSI/NCSBCS A225.1,orStandard for Gas Equipped Recreational Vehicles and
Mobile Housing, CSA Z240.4.
Blower Control
On/Off/RS Switch
Ignitor

6 54D0701
PRE-INSTALLATION INFORMATION
INSTALLING ABOVE 2000 FEET
• IntheUSA,theappliancemustbederated4%forevery1,000ftabove2,000ftelevations.
• InCanada,theseappliancesarecertiedforaltitudesof0–2000ft,andmustbede-ratedby10percentforinstallations
between2000and4,500ft.(derateanadditional4%forevery1,000ft.above4,500ft.elevations).
ORIFICE SIZES, PRESSURES AND BTUs
NATURAL GAS PROPANE GAS
ManifoldPress:(W.C.) 3.5" ManifoldPress:(W.C.) 10"
MaximumSupplyPressure 10.5" MaximumSupplyPressure 13" 
MinimumSupplyPressure 4.5" MinimumSupplyPressure 11"
    
Natural Propane Natural Propane Natural Propane Natural Propane
Max. Btu/hr Input 21,000 21,000 24,000 24,000 26,000 26,000 26,000 26,000
Min. Btu/hr Input 15,000 15,000 17,000 17,000 20,000 20,000 20,000 20,000
Orice size #43 #54 #41 #53 #40 1.55mm #40 1.55mm
BEFORE YOU START
Readthishomeownermanualthoroughlyandfollowallinstructionscarefully.Inspectallcontentsforshippingdamageand
immediatelyinformyourdealerifanydamageisfound.Donotinstallanyunitwithdamaged,incomplete,orsubstituteparts.
Checkyourpackinglisttoverifythatalllistedpartshavebeenreceived.Youshouldhavethefollowing:
• Fireplace(FireboxandBurnerSystem)
• RockWool
• LogSet
ITEMS REQUIRED FOR INSTALLATION
Tools: Building Supplies:
• PhillipsScrewdriver • FramingMaterials
• Hammer • WallFinishingMaterials
• Sawand/orsabersaw • CaulkingMaterial(Noncombustible)
• Level • FireplaceSurroundMaterial(Noncombustible)
• MeasuringTape • PipingComplyingwithLocalCodes
• ElectricDrillandBits • TeeJoint
• Pliers • PipeSealantApprovedforusewithPropane/LPG
• Square  (ResistanttoSulfurCompounds)
• PipeWrench

54D0701 7
H
G
D
F
E
A
C
B
A
1/2" or 5/8"
C
A
G
C
G
A1/2" or 5/8"
PRE-INSTALLATION INFORMATION
FIREPLACE FRAMING
Fireboxframingcanbebuiltbeforeoraftertheapplianceissetinplace.ConstructreboxframingfollowingFigure 2and
thechartbelowforyourspecicinstallationrequirements.See Figure 3 on Page 8 forreboxdimensions.Theframing
headersmayrestonthetopofthereboxstandoffs. Do not bring headers below top of standoffs.
Thereboxmaybeinstalleddirectlyonacombustibleoororraisedonaplatformofanappropriateheight.Whenthe
reboxisinstalleddirectlyoncarpeting,tile,orothercombustiblematerial,otherthanwoodooring,thereboxshallbe
installedonametalorwoodpanelextendingthefullwidthanddepthoftheenclosure.
300 400 500 600
A 331/2" 371/2" 411/2" 471/2"
B 371/4" 407/8" 407/8" 407/8"
C 281/4" 291/4" 331/4" 391/4"
D 141/8" 145/8" 165/8" 195/8"
E 5511/16" 607/8" 647/8" 707/8"
F 2713/16" 307/16" 327/16" 357/16"
G 133/4" 153/4" 153/4" 153/4"
H 393/8" 431/16" 457/8" 501/8"
Corner Installation
Stud Location
Inside Chase Installation
Recessed Installation

    

WARNING
Figure 2 - Framing Dimensions

8 54D0701
A
E
D
B
C
N
M
K
L
FGJ
31/2"
1/2"
81/4"
5/8"
H
I
1/2"
5/8"
5/8"
1/2"5/8"1/2"
Drywall
Support
Tabs
PRE-INSTALLATION INFORMATION
Figure 3 - Fireplace Dimensions
DESCRIPTION Key Letter BDV300 BDV400 BDV500 BDV600
Overall Front Width A 331/16" 371/16" 411/16" 471/16"
Inside Width B 297/8" 32" 36" 42"
Glass Width C 27" 29" 33" 39"
CTR Pipe D 161/2" 181/2" 201/2" 231/2"
Rear Width E 28" 29" 33" 39"
Glass Height F 18" 203/8" 203/8" 203/8"
Chassis Height G 337/8" 371/2" 371/2" 371/2"
Depth H 14" 16" 16" 16"
Height to Standoffs I 37" 401/2" 401/2" 401/2"
CTR Height J 295/8" 331/8" 331/8" 331/8"
Top Face K 21/8" 11/4" 11/4" 11/4"
Side Face L 11/2" 21/2" 21/2" 21/2"
Bottom Face M 15/16" 15/16" 15/16" 15/16"
Overall Front Height N 315/8" 343/4" 343/4" 343/4"
FIREPLACE DIMENSIONS

54D0701 9
Y
EAB
C
D
F
Y
X
PRE-INSTALLATION INFORMATION
FIREPLACE LOCATION
Planfortheinstallationofyourappliance.Thisincludesdeterminingwheretheunitistobeinstalled,theventconguration
tobeused,framingandnishingdetails,andwhetheranyoptionalaccessories(i.e.blower,wallswitch,orremotecontrol)
aredesired.Consultyourlocalbuildingcodeagencytoensurecompliancewithlocalcodes,includingpermitsandinspec-
tions.
Thefollowingfactorsshouldbetakenintoconsideration:
• Clearancetoside-wall,ceiling,woodwork,andwindows.Minimumclearancestocombustiblesmust be maintained.
• Thisreplacemaybeinstalledalongawall,acrossacorner,oruseanexteriorchase.See Figure 4 forsuggestedloca-
tions.
• Locationshouldbeoutofhightrafcareasandawayfromfurnitureanddraperiesduetoheatfromappliance.
• Neverobstructthefrontopeningofthereplace.
• Donot installinthevicinitywheregasolineorotherammableliquidsmaybestored.
• Ventpiperouting.SeeVenting sectionfoundinthismanualforallowableventingcongurations.
• Theseunitscanbeinstalledinabedroom.SeeNationalFuelGasCodeANSIZ233.1/NFPA54—(currentedition),the
UniformMechanicalCode—(currentedition),andLocalBuildingCodesforspecicinstallationrequirements.
Figure 4 - Locating Gas Fireplace
A Flat on Wall
B Cross Corner
C Island**
D Room Divider*
E Flat on Wall Corner*
F Chase Installation
Y 4" Minimum
** Island (C) and room divider (D) installation is possible as long as the horizontal portion of vent system (X)
does not exceed 20'. See Installing Horizontal Termination Conguration on pages 18 and 19.
* When you install your replace in (D) room divider or (E) at on wall corner positions (Y), a minimum of 6"
clearance must be maintained from perpendicular wall and front of replace.

10 54D0701
12"
Maximum
Depth
11"Minimum
71"Minimum
Minimum 4"
From Both
Side Walls
Follow these instructions carefully to ensure safe installation. Failure to follow




the appliance.
WARNING
CLEARANCES
CLEARANCES TO COMBUSTIBLES
MANTEL CLEARANCES
NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does,
it is considered a mantel and must meet the mantel requirements listed in this manual.
Figure 5 - Clearances