Majestic BR36 User manual

BR/BC Series
Woodburning Fireplace
For Models:
BR36
BR42
BC36
BC42
For use in U.S./Canada
Underwriter's Laboratories Report No. MH6018
DO NOT DISCARD THIS MANUAL: Retain for future use.
™
Homeowner's Installation and Operating Manual
7412944 5/04 Rev. 15
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
CFM Specialty Home Products

2
Majestic Fireplaces®BR/BC Series
7412944
Safety Information
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to
follow these instructions may result in a possible fire hazard and will void the warranty.
Description
The BR/BC Series fireplaces are solid fuel, woodburning
fireplaces. The BR36/42 (Builder Radiant) is a clean-face
fireplace and the BC36/42 (Builder Circulating) unit has
fixed grilles.
Precautions
CFM Specialty Home Products fireplaces and component
parts have been highly tested and will operate safely
when installed in accordance with instructions provided in
this manual. Carefully read and understand all instruc-
tions before beginning installation.
If you notice any damage to fireplace or component parts,
immediately report damage to your Majestic Fireplaces
dealer.
Only use CFM Specialty Home Products components or
the warranty will be voided and a fire hazard may be
created.
CFM Specialty Home Products warranty will be voided by
and CFM Specialty Home Products disclaims any re-
sponsibility for the following actions:
•Installation of any damaged fireplace or chim-
ney component;
•Modification of fireplace, chimney assembly or
any component parts thereof; (except for chase
flashings as detailed in Chimney Top installation
instructions).
•Installation other than as instructed by CFM
Specialty Home Products; or
•Installation and/or use of any component part
not manufactured or approved by CFM Spe-
cialty Home Products in combination or assem-
bly with a Majestic Fireplaces fireplace system,
notwithstanding any independent testing
laboratory or other third party approval of such
component parts or accessory.
Any such action may possibly cause a fire hazard.
Consult local building codes to ensure that you are in
compliance before installing the fireplace.
Fireplaces must be vented to the out-of-doors.
Do not obstruct or modify air inlets/outlets in any
manner.
Do not install combustible materials on any of the
black fireplace surround.
Burn only solid wood fuel or gas logs.
Do not install a solid fuel burning insert or other
products not specified for use with this fireplace.
These fireplaces are not approved for installation in
mobile homes.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Drafts
The fireplace should not be located in areas that create
drafts (ie: frequently opened doors and central heating air
inlets/outlets) that hamper the normal flow of air into the
fire.
Gas Logs
If you plan to install a gas log, the gas line should be
installed before framing the fireplace. The gas line must
be installed by a certified gas line installer.
Safety Information . . . . . . . . . . . . . . . . . . 2
Specifications and Framing. . . . . . . . . . . 3
Parts Identification. . . . . . . . . . . . . . . . . . 5
Chimney Requirements. . . . . . . . . . . . . . 6
Planning Information . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts . . . . . . . . . . . . . . . . 19
Accessories. . . . . . . . . . . . . . . . . . . . . . 20
Table of Contents
BR36 / BR42
BC36 / BC42
Listed
UL / ULc127
Standard for Factory Built Fireplaces

3
Majestic Fireplaces®BR/BC Series
7412944
FP526
BR36 Series Woodburning Fireplace
Fig. 1 BR36 Series specifications and framing.
36"
(914mm)
14⁵⁄₈"
(372mm)
13¹⁄₄"
(337mm)
40" (1016mm)
36⁵⁄₈"
(930mm)
⁵⁄₈"
⁵⁄₈" (16mm)
45³⁄₄" (1162mm)
45³⁄₄"(1162mm)
¹⁄₂" (13mm)
¹⁄₂"
64³⁄₄" (1645mm)
7³⁄₈"
(187mm)
20"
(508mm)
20¹⁄₂"
(521mm)
22" (559mm)
19 ³⁄₄"
(502mm)
21"
(533mm)
40³⁄₄"
(1035mm)
9¹⁄₂"
(241mm)
7³⁄₄"
(167mm)
7¹⁄₂"
(191mm)
7¹⁄₂"
(191mm)
Outside
Air
Gas Line
Access
Gas Line
Access
Electrical Access
Recessed
Nailing
Flange
11" Dia.
(279mm)
Rough Opening Width 41"
Rough
Opening
Height
Rough
Opening
Depth
3" (76mm)
*
(1041mm)
8" Dia.
(203mm)
32³⁄₈" (822mm)
*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).
FP527
Fig. 2 BC36 Series specifications and framing.
BC36 Series Woodburning Fireplace — Circulating Model
⁵⁄₈" (16mm)
¹⁄₂" (13mm)
¹⁄₂"
36"
(914mm)
34⁵⁄₈"
(880mm)
40" (1016mm)
⁵⁄₈"
19 ³⁄₄"
(502mm)
2¹⁄₂"
(64mm)
35¹⁄₂" (902mm)
21"
(533mm)
7³⁄₄"
(197mm)
7¹⁄₂"
(191mm)
Recessed
Nailing
Flange
11" Dia.
(279mm)
Rough Opening Width 41"
Rough
Opening
Height
Rough
Opening
Depth
Gas Line
Access
45³⁄₄" (1162mm)
45³⁄₄" (1162mm)
64³⁄₄" (1645mm)
7³⁄₈"
(187mm)
20"
(508mm)
20¹⁄₂"
(521mm)
22" (559mm)
40³⁄₄"
(1035mm)
14⁵⁄₈"
(372mm)
13¹⁄₄"
(337mm)
36⁵⁄₈"
(930mm)
3"
(76mm)
9¹⁄₂"
(241mm)
7¹⁄₂"
(191mm)
Outside
Air
Gas Line
Access
Electrical Access
*
(1041mm)
8" Dia.
(203mm)
32³⁄₈" (822mm)
*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).

4
Majestic Fireplaces®BR/BC Series
7412944
FP545
Fig. 4 BC42 Series specifications and framing.
BC42 Series Woodburning Fireplace — Circulating Model
42"
(1067mm)
34⁵⁄₈"
(880mm)
46" (1168mm)
⁵⁄₈"
⁵⁄₈" (16mm)
¹⁄₂" (13mm)
¹⁄₂"
19 ³⁄₄"
(502mm)
2¹⁄₂" (64mm)
38" (965mm)
21"
(533mm)
7³⁄₄"
(197mm)
7¹⁄₂"
(191mm)
Recessed
Nailing
Flange
11" Dia.
(279mm)
Rough Opening Width 47"
Rough
Opening
Height
Rough
Opening
Depth
Gas Line
Access
49" (1245mm)
49" (1245mm)
69¹⁄₂" (1765mm)
7³⁄₈"
(187mm)
20"
(508mm)
20¹⁄₂"
(521mm)
28" (711mm)
40³⁄₄"
(1035mm)
14⁵⁄₈"
(372mm)
13¹⁄₄"
(337mm)
36⁵⁄₈"
(930mm)
3"
(76mm)
9¹⁄₂"
(241mm)
7¹⁄₂"
(191mm)
Outside
Air
Gas Line
Access
Electrical Access
*
(1194mm)
8" Dia.
(203mm)
35¹⁄₄" (895mm)
*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).
BR42 Series Woodburning Fireplace
Fig. 3 BR42 Series specifications and framing.
FP546
42"
(1067mm)
46" (1168mm)
36⁵⁄₈"
(930mm)
⁵⁄₈"
⁵⁄₈" (16mm)
¹⁄₂" (13mm)
¹⁄₂"
19 ³⁄₄"
(502mm)
21"
(533mm)
7³⁄₄"
(197mm)
7¹⁄₂"
(191mm)
Gas Line
Access
Recessed
Nailing
Flange
11" Dia.
(279mm)
Rough Opening Width 47"
Rough
Opening
Height
Rough
Opening
Depth
49" (1245mm)
49" (1245mm)
69¹⁄₂" (1765mm)
7³⁄₈"
(187mm)
20"
(508mm)
20¹⁄₂"
(521mm)
28" (711mm)
40³⁄₄"
(1035mm)
14⁵⁄₈"
(372mm)
13¹⁄₄"
(337mm)
3"
(76mm)
9¹⁄₂"
(241mm)
7¹⁄₂"
(191mm)
Outside
Air
Gas Line
Access
*
(1194mm)
Electrical Access
8" Dia.
(203mm)
35¹⁄₄" (895mm)
*If elbows are offset to the back of the unit, chase depth will be 22⁵⁄₈" (575mm).

5
Majestic Fireplaces®BR/BC Series
7412944
Chase Installation
Insulation methods shown are optional
for cold climate, not a requirement for
unit operation.
FP554
Fig. 5 Fireplace and chase parts identification.
Termination Cap
Storm Collar
Pan Flashing
Draftstop
Standoff
Surround
Damper Control
Gas Line
Knockout
(both sides)
Screen
Grate
Firebox
Metal Safety Strips
(1,2 or 3 pieces)
Outside Air Cover Plate
Electrical Access
Gas Line
Access
(both sides)
Nailing Flange
Ceiling Level
Firestop
Batt Insulation
(cut our around
firestop)

6
Majestic Fireplaces®BR/BC Series
7412944
Chimney Requirements - Offset Installations
0000 0 3" 11"
1000 0 8¹⁄₄"20"
0100 0 11¹⁄₄"25¹⁄₄"
2000 0 13¹⁄₂"29¹⁄₄"
1100 0 16¹⁄₂"34¹⁄₄"
0010 0 20¹⁄₄"40³⁄₄"
2100 0 21³⁄₄"43¹⁄₂"
0001 0 26¹⁄₄"51¹⁄₄"
0110 0 28¹⁄₂"55¹⁄₄"
1001 0 31¹⁄₂"60¹⁄₄”
0101 0 34¹⁄₂"65¹⁄₂"
0020 0 37¹⁄₂"70³⁄₄"
1101 1 41¹⁄₂"77³⁄₄"
0011 1 45" 83³⁄₄"
0120 1 47¹⁄₄"87¹⁄₂"
0002 1 51" 94"
0111 1 53¹⁄₄"98"
0030 1 56¹⁄₄"103¹⁄₄"
0102 1 59¹⁄₄"108¹⁄₂"
0021 1 62¹⁄₄"113¹⁄₂"
0130 1 64¹⁄₂"117¹⁄₂"
0012 1 68¹⁄₄"124"
0121 1 70¹⁄₂"128"
0003 1 74¹⁄₄"134¹⁄₂"
01122 78"140³⁄₄"
00312 81" 146"
01032 84"151¹⁄₄"
00222 87"156¹⁄₂"
01312 89¹⁄₄"160¹⁄₄"
00132 93"166³⁄₄"
01222 95¹⁄₄"170³⁄₄"
00042 99¹⁄₄"177³⁄₄"
01132101¹⁄₄"181³⁄₄"
00322104¹⁄₄"186¹⁄₄"
01042107¹⁄₄"191¹⁄₂"
00232110¹⁄₄"196³⁄₄"
01323 114" 203¹⁄₄"
00143117³⁄₄"209³⁄₄"
01233 120" 213¹⁄₂"
00053123³⁄₄"220"
30˚ Elbow Offsets
1' 1¹⁄₂'3' 4'
Chimney
Support
Offset Rise
Notes: G + H cannot exceed 20 feet.
Air Space Clearances: SK8 (2-wall) = 1¹⁄₂" and "S" Series (3-wall) = 2"
Illustration Key
The following safety rules apply to
offset installations (letters correspond
with illustration above):
A. Height of the chimney is measured
from the hearth to the chimney exit.
BR/BC36 BR/BC42
Maximum: 90'0" 90'0"
Minimum:
Without Elbows 12' 6" 12' 6"
With 2 Elbows* 14' 6" 14' 6"
With 4 Elbows* 21' 0" 21' 0"
B. Do not use more than 4 elbows per
chimney.
Attach the straps of the return (top)
elbow to a structural framing member.
The offset (first) elbow of any pair does
not have straps.
IWF269
C. The chimney cannot be more than 30˚
(45˚ in Canada) from the vertical plane in
any installation*.
D. The maximum length of the angled run
of the total chimney system is 20 feet. (G
plus H cannot exceed 20 feet.)
E. A chimney support (Model SKCS8) is
required every 6 feet of angled run of
chimney. Chimney supports are required
for every 30 feet and 60 feet (SK8 pipe)
or 20 feet and 40 feet (3-wall pipe) of
vertical chimney height above the hearth.
Determine the offset distance of your
chimney arrangement from the centerline
of the fireplace to the centerline of the
chimney where it is to pass through the
first ceiling.
NOTE: This offset distance may not be
your full offset distance. See Examples 2
and 3.
OFFSET
RISE
IWF282
*In Canada, two (2) SK845 are allowed.
Fig. 6. Chimney system requirements.
DRISE
BG
H
B
OFFSET
C
E
6 FT.
G
H
A
HEARTH
FLOOR
CHIMNEY
SECTION
CHIMNEY FLUE EXIT
ELBOW
30˚
OFFSET
ELBOW
30˚
OFFSET
ELBOW
30˚
RETURN
ELBOW
30˚
RETURN
ELBOW
SKCS8
SUPPORT
Example 1 Example 2 Example 3

7
Majestic Fireplaces®BR/BC Series
7412944
Planning Information
4. The maximum length of an angled run (total chim-
ney system) is 20' (6m).
5. No more than 2 offsets (4 total 30°elbows in U.S./or
2 total 45°elbows in Canada) per fireplace may be
used.
6. A guy wire stabilizer is required for chimneys
extending more than 6' (1.8m) above a roof line.
The Ten Foot Rule
Major U.S. building codes specify a minimum chimney
height above the roof top. The “Ten Foot Rule” is a fire
safety rule and not a draft rule. To ensure proper draft,
it is recommended that you always meet or exceed the
“Ten Foot Rule,” especially when installing a termina-
tion on a high pitch roof. (Fig. 8)
The key points of the "Ten Foot Rule" are:
1. If the horizontal distance from the chimney to the
peak of the roof is 10' (3m) or less, the top of the
chimney must be at least 2' (610mm) above the peak
of the roof, but never less than 3' (914mm) in height
above the highest point where it passes through the
roof.
2. If a horizontal distance from the chimney to the peak
of the roof is more than 10' (3m), a chimney height
reference point is established on the surface of the
roof a distance of 10' (3m) from the chimney in a
horizontal plane. The top of the chimney must be at
least 2' (610mm) above the reference point, but
never less than 3' (914mm) in height above the
highest point where it passes through the roof.
Determine how the chimney will be run, length of run
and chimney components required to complete the job.
(Fig. 6) Never install a chimney below minimum
heights.
In planning a chimney system, it is important to know:
1. The height of a chimney is measured from the
hearth to the exit point on the termination.
2. A chimney cannot be offset more than 30°from a
vertical plane.
3. A chimney may run straight up or it may be neces-
sary to offset it to avoid obstructions.
L1
L1
LTMODEL SK
2WALL CHIMNEY
TOTAL
LENGTH
(LT)
INSTALLED
LENGTH
(L1)
SK81
SK818
SK83
SK84
11¹⁄₂"
17¹⁄₂"
35¹⁄₂"
47¹⁄₂"
10¹⁄₂"
16¹⁄₂"
34¹⁄₂"
46¹⁄₂"
Fig. 7 Installed lengths of chimney sections.
FP288
AC246
Fig. 8 Ten Foot Rule illustration.
2’ Min.
2’ Min.
3’
Min.
0 To10’
3’
Min.
0 To10’
Reference
Point
Preplanning an installation is very important to ensure
safety and to save time and money. An installer must
predetermine where a fireplace will be set and how the
chimney system will be run.
Mounting the Fireplace
A fireplace may only be mounted on the following
surfaces:
1. Aflat combustible surface.
2. A raised wooden platform.
3. A concrete block or other solid object placed beneath
each of the four (4) corners of the fireplace.
The fireplace must be spaced 1/2" (13mm) from a
combustible back wall and 1/2" (13mm) from a combus-
tible side wall or support. (Page 14, Fig. 20)
Planning The Chimney Run

8
Majestic Fireplaces®BR/BC Series
7412944
Insulating Fireplace Enclosure For Cold
Climates
Installation
Chimney Supports
The chimney system is supported by the fireplace for
vertical chimney heights less than 30' (9m) above the
hearth. Chimney supports are required if the vertical
height exceeds 30' (9m) with SK8 chimneys or 20' (6m)
with 3-wall chimneys. Locate chimney supports at
ceiling holes or other structural framing at 30' (9m)
(SK8) or 20' (6m) (3-wall) heights. Spacing between
chimney supports must not exceed 30' (9m) (SK8) or
20' (6m) (3-wall). Use Chimney Support Model
SKCS8. (NOTE: The SKCS8 can not be mounted
directly to the fireplace.) Support provided by elbow
straps fulfills the support requirement only if they are
spaced as previously described. (A chimney support is
2¹⁄₂" (64mm) long when installed.)
Angled chimney runs require a support every 6' (1.8m)
in addition to the elbow straps. Chimney supports are
used for this function. (Fig. 9)
Chase Installation
A chase is a vertical box-like structure which encloses
the fireplace and/or chimney. Chases are typically built
on the outside of the house with fireplace opening cut
into the outer wall of a room. (Page 5, Fig. 5)
If you need help in determining fireplace location or
how the chimney system should be run, contact your
Majestic Fireplaces dealer for assistance.
If you live in a cold climate, it is not required but
highly recommended that you insulate fireplace
enclosure to eliminate cold air penetration as much as
possible.
Insulate base of fireplace with a noncombustible
insulation rated for a minimum of 300°F. Insulating is
very important for outside wall installations over a
concrete slab. If fireplace is installed on a platform,
insulation should be placed on top of the platform
before fireplace is set. (Fig. 10)
When a fireplace is installed in a chase or on a
outside wall, enclosure should be treated like any
outside wall in a home. Insulation should be installed
on the inside wall as well as the outside wall(s). In a
chase, it is also a good idea to install a firestop at the
first ceiling level above the fireplace and enclose the
chase with sheeting material. Insulation may then be
installed above sheeting material to assure the space
around the fireplace is totally protected. (Fig. 5)
When installing the chimney, DO NOT caulk between
outer pipe and firestop. It is vital that some air be
allowed to flow through this very thin gap.
CAUTION: WHEN INSTALLING A FIREPLACE IN
AN INSULATED ENCLOSURE, BE SURE ALL
REQUIRED AIR SPACES ARE MAINTAINED. (Page
14, Figure 20)
FP284
Fig. 9 Chimney support installation
Chimney
Support Strap
SKCS8

9
Majestic Fireplaces®BR/BC Series
7412944
Framing
Framing can be constructed before or after the fire-
place is set in place, however, most installers build the
frame before setting the fireplace.
Frame fireplace with 2 x 4 lumber or heavier materials.
Refer to framing dimensions in Figures 1, 2, 3 or 4 for
basic fireplace specifications.
NOTE: When using 2 x 6 framing construction, the
allowable air space between the front of the SK8
outer pipe and 2 x 6 framing is reduced to 1"
(25mm) as tested and approved by U.L. for use in
both the United States and Canada.
NOTE: Framing should be positioned to accommodate
wall covering and fireplace facing material.
Installing Electrical Wire
(for Circulator Models)
If a circulating fireplace is to be installed, run the 120
VAC, 60 Hz wiring to the left side of installation. Wiring
must be completed before the fireplace is secured and
finish material applied.
Remove the cover plate and electrical knock-out on the
lower left side of the fireplace and set aside. Follow the
instructions on Page 10 for proper wiring and installa-
tion of the EB1.
If the fan kit is not being installed with the fireplace, it is
highly recommended that 120 VAC supply be made
available since someone may elect to install a blower at
a later date.
Option For Circulating Models Only —
EB1 (Receptacle) Hook-Up:
• Wiring should be installed by a certified
electrician.
• Turn off circuit breaker before wiring models.
Once fireplace is secured, complete wiring the fan kit.
Remove knockout in the center of the back of the
EB1 and install listed cable clamps. Feed electrical
wire through listed cable clamp leaving approximately
6" (159mm) of wire exposed through the EB1.
Secure listed cable clamp to the wire.
Attach white wire from power source to one (1) wire
of receptacle and secure with nut. Attach black wire
from power source to the other wire of receptacle and
secure with nut. Be sure nuts are secured tightly.
Secure EB1 assembly to inside of electrical box
coverplate using two screws. Attach cover to face of
the EB1 while being careful to position excess wire
completely within the EB1, then attach coverplate to
fireplace. Install Fan Kit Assembly
Refer to optional Model FK12 fan kit assembly
installation instructions for field installation.
Chimney Set-up
Since you have already preplanned the chimney run,
you should know exactly how the installation is to be
accomplished — how much pipe is required, the
number of elbows, if any, and type of termination to be
used.
CAUTION: REPORT TO YOUR DEALERS ANY
PARTS DAMAGED IN SHIPMENT, SPECIFICALLY
CHECK THE END CONNECTION OF CHIMNEY
SECTIONS AND ELBOWS.
NOTE: Fireplaces may use CFM Corporation Model
SK8, or Model S (three wall) chimney systems. The BR/
BC Series Fireplace will accept the SK8 chimney
system as is; but a TWABR adapter collar is required
when using the Model S (triple wall) chimney system.
The installation procedure described in this manual
applies only to the SK8 system. Either chimney system
may be used, but may not be mixed.
FP555
Fig. 10 Insulating between platform and fireplace.
Hard Flat
Surface
Insulation
Platform

10
Majestic Fireplaces®BR/BC Series
7412944
Determine offset distance of your chimney arrangement
from centerline of fireplace to centerline of chimney
where it is to pass through ceiling.
Locate center point of the chimney on ceiling as though
a straight up chimney arrangement is to be used.
Measure your offset dimension from straight up chim-
ney center point on ceiling.
Ceiling Chimney Hole/
Possible Obstructions
The size of the hole in ceiling will vary with the angle at
which the chimney passes through ceiling.
Drive a nail up through ceiling at marked chimney
center point. Go to floor above and see where hole will
be cut. Check to see where existing ceiling joists and
other possible obstructions are located...i.e. wiring,
plumbing etc... If necessary, re-position chimney and/or
fireplace to avoid obstructions.
Cutting the Hole
Cover fireplace collar opening and cut proper sized
chimney hole in chimney. The SK8 pipe allows you to
run pipe through a typical 16” on center joist without
cutting joists.
Framing the Ceiling Hole
Frame the ceiling chimney hole as shown in Figure 12.
It is good practice to use framing lumber that is the
same size as the ceiling joists; this is a requirement at
attic level.
Offset Installation
In order to clear an obstruction, it may be necessary to
offset chimney from vertical. This is accomplished by
using CFM Corporation elbows. Use the 30 ° Offset
Elbow table on Page 6 to determine proper offset and
parts required.
Each offset requires two (2) elbows. The second elbow
is equipped with support straps. It is very important to
install the second elbow in each offset as close to the
ceiling or support as possible so that the elbow straps
can be secured to framing members to help support the
weight of the chimney.
Straight-Up Chimney Installation
To mark the centerline of the flue, put the fireplace in
final position and measure out from the wall: 8¹⁄₄"
(210mm)
Mark a spot on the ceiling directly above the fireplace.
Draw a line parallel to the back wall through this mark.
(Fig. 11)
Using a plumb bob positioned directly over center point
of fireplace flue collar, mark the ceiling to establish the
chimney center point. (Fig. 11)
8¹⁄₄"
(210mm)
FP556
Fig. 11 Locate centerline of chimney with plumb line.
Chimney Centerline
Actual
Centerpoint
Plumb Line
Plumb Bob
Imaginary
Centerpoint
Fig. 12 Typical frame for ceiling chimney hole. FP551
AB AB
A"SK" Series framing = 14¹⁄₂" X 14¹⁄₂" (368 x 368mm)
B"S" Series framing = 17¹⁄₂" X 17¹⁄₂" (445 x 445mm)
Existing Ceiling
Joists
Ceiling
New Framing
Members
Chimney
Hole