Majestic WarmMajic-II User manual

EPA CERTIFIED WOODBURNING
FIREPLACE
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable
materials.
• Keep clothing, furniture, draperies and other ammable
materials away.
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
WarmMajic-II
Pour demander un exemplaire en
français de ce Manuel
du propriétaire, visitez www.majes-
ticproducts.com/translations.
Installation and service of this appliance should be performed by
qualied personnel, Hearth & Home Technologies recommends
HHTFactoryTrainedorNFIcertiedprofessionals.
Contact your dealer with questions on installation, operation, or service.
• Read all the instructions before starting
the installation. Follow these instructions
carefully during the installation to ensure
maximumsafetyandbenet.
• Comply with all minimum clearances to com-
bustiblesasspecied.Failuretocomplymay
causehousere.
WARNING! Risk of Fire and/or Asphyxiation!
1
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:Indicatespracticeswhichmaycausedamagetothereplaceortoproperty.
1 Product Specic & Important Safety Information
A.ApplianceCertication 4
B.BTU&EfciencySpecications 4
C.MobileHomeApproved 4
D.GlassSpecications 4
E.Non-CombustibleMaterials 5
F.CombustibleMaterials 5
G.ElectricalCodes 5
2 Getting Started
A.TypicalFireplaceSystem 6
B. Design and Installation Considerations 7
1. Selecting Fireplace Locations 7
2.LocatingFireplace&Chimney 8
C.ToolsandSuppliesNeeded 9
D.InspectFireplaceandComponents 9
E.FireplaceSystemRequirements 9
F. LowerAccessPanelRemovalandInstallation 9
3 Framing and Clearances
A. Appliance Dimensions/Weight 10
B. Clearances 11
C. Construct the Chase 12
D. Frame the Fireplace 12
E. Secure and Level the Fireplace 13
F. InstallationofTopStandoffs 14
G.ProtectiveMetalHearthStrips 14
H.Non-CombustibleFacingBoard(Provided) 15
I. OutsideAirKit 15
J. Heat-Zone-WD-CKit(Optional) 18
4 Electrical Wiring 22
5 Chimney and Termination Requirements
A. Chimney Requirements 23
B.Offsets/Returns 24
C.TerminationRequirements 25
6 Chimney Installation
A.TypicalChimneySystem 26
B.AssembleChimneySections 27
C.InstallChimneyAirkit(CAK4A) 27
D.SecureOffset/Return 28
E.InstallFirestops 29
F. Install Attic Insulation Shield 30
G. Roof Penetration 31
H.ManufacturedHomeInstallation 31
I. InstallChase/ChaseTop 32
J. InstallTerminationCap 33
7 Shrouds
A.RadiationShield 35
B.FieldConstructedShrouds 35
1.OpenTopShroud 35
2.MailboxStyleShroud 36
3.RoofedStyleShroud 36
8 Finishing
A.Template 37
B. Finish the Wall 37
1. Stone, Brick Finish 37
2.Tile,Granite,MarbleFinish 38
C.MantelandWallProjections 38
D.FinishingtheHearthExtension 39
E.Non-CombustibleSealantMaterial 40
9 Fireplace Setup
A.FirebrickPlacement 41
B.BafeandBlanketPlacement 42
C.InstallFascia(Fronts) 42
10 Reference Materials
A.ChimneyComponents 43
B.Accessories 47
C.OffsetDiagrams 48
Table of Contents
2Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22
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Customer:
Lot/Address
Model:
WarmMajic-II
YES IF NO, WHY?Fireplace Install Section 3 (page 10-21)
Verified that the chase is insulated and sealed.
Required top standoffs installed.
Required non-combustible board is installed.
Verified clearances to combustibles.
Fireplace is leveled and secured.
Hearth extension size/height decided.
Outside air kit installed.
Optional Heat Zone has been installed by a qualified service technician.
Fan air kit installed.
Chimney Section 5 & 6 (page 23-34)
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney air kit installed.
Firestops installed.
Attic insulation shields installed.
Roof flashing installed and sealed.
Terminations installed and sealed.
Electrical Section 4 (page 22)
Switch wires properly installed.
Dealer/Distributor Phone #
Serial #:
ATTENTION INSTALLER:
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation
manual.
Date Installed:
Location of Fireplace:
Installer:
Finishing Section 7 (page 35-38)
CombustibleCombustible materialsmaterials notnot installedinstalled inin non-non-combustiblecombustible areasareas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Fireplace Setup Section 8 (page 39-40)
All packaging and protective materials removed.
Firebrick, baffle and ceramic blanket installed correctly.
Facia and doors properly installed.
Manual bag and all of its contents are removed from inside/under the fireplace and
given to the party responsible for use and operation.
All packaging materials are removed from inside/under the fireplace.
Hearth & Home Technologies recommends the following:
•Photographing the installation and copying this checklist for your file.
•That this checklist remain visible at all times on the fireplace until the installation is complete.
Comments communicated to party responsible
Part # 4188-982 • Rev A• 09/19
__________________________ by ______________________on _________
(Builder/Gen. Contractor) (Installer) (Date)
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
_________________________________________________________________________________________________
________________________________________________________________________________________________________
________________________________________________________________________________________________________
4188-982
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Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

11 Product Specic & Important Safety Information
Model: WarmMajic-II
Laboratory: Underwriter’sLaboratories,Inc.
Report No: Project4789042842
Type: Wood Fireplace
Standard: UL127-2011andCAN/ULC-S610-
2018(A1998)and(UM)84-HUD,
ManufacturedHomeApproved.
A. Appliance Certication C. Mobile Home Approved
Thisapplianceisapprovedformobilehomeinstallations
when not installed in a sleeping room and when an outside
combustionairinletisprovided.Thestructuralintegrityof
the mobile home oor, ceiling, and walls must be main-
tained.Theappliancemustbeproperlygroundedtothe
frameofthemobilehomeanduseonlylisteddouble-wall
connector pipe.
D. Glass Specications
Thisapplianceisequippedwith5mmceramicglass.
Replaceglassonlywith5mmceramicglass.Please
contact your dealer for replacement glass.
B. BTU & Efciency Specications
Hearth & Home Technologies WILL NOT warranty appli-
ances that exhibit evidence of over-ring.  Evidence of
over-ringincludes,butisnotlimitedto:
 • Warpedairtube
 • Deterioratedrefractorybrickretainers
 • Deterioratedbafeandotherinteriorcomponents
NOTE: Thisinstallationmustconformwithlocalcodes.Inthe
absenceoflocalcodesyoumustcomplywiththeUL127-2011,
(UM) 84-HUD and NPFA211 in the U.S.A. and the CAN/ULC
S610-2018 (A1998) and CAN/CSA-B365 Installation Codes
in Canada.
TheWarmMajic-IIWoodAppliancemeetstheU.S.ENVI-
RONMENTALPROTECTIONAGENCYCertiedtocomply
with 2020 particulate emission standards using cord wood.
The WarmMajic-II is Certied
to comply with 2020 particulate
emission standards.
DO NOT:
• install unvented gas log set
WARNING! Risk of Fire!
EPACertiedEmissions: 1.8g/hr
*LHVTestedEfciency: 76%
**HHVTestedEfciency: 70%
***EPABTUOutput: 17,600to48,200
VentSize: 8inches
FireboxSize: 2.7cubicfeet
RecommendedLogLength: 22 inches
Fuel Seasoned Cord Wood less
than20%moisture
HHT: SL300 Series
DuraVent: DuraPlus
*WeightedaverageLHV(LowHeatingValue)efciencyusing
cordwoodanddatacollectedduringEPAemissiontest.LHV
assumes the moisture is already in a vapor state so there is no
loss in energy to vaporize.
**WeightedaverageHHV(HighHeatingValue)efciencyus-
ing cord wood and data collected during EPA emission test.
HHVincludestheenergyrequiredtovaporizethewaterinthe
fuel.
***ArangeofBTUoutputsbasedonHHV(HighHeatingValue)
andtheburnratesfromthelowandhighEPAtests,usingcord
wood.
4Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

G. Electrical Codes
NOTICE:
National Electric Code ANSI/
NFPA 70-latest edition or the Canadian Electric Code
CSA C22.1.
• A110-120VACcircuitforthisproductmustbeprotected
with ground-fault circuit-interrupter protection, in
compliancewiththeapplicableelectricalcodes,when
it is installed in damp locations.
WARNING! Improper installation, adjustment, alteration,
-
E. Non-Combustible Materials
Materialwhichwillnotigniteandburn,composedofany
combinationofthefollowing:
- Steel - Plaster
- Brick - Iron
 -Concrete  -Tile
- Glass - Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
F. Combustible Materials
Material made of or surfaced with any of the following
materials:
- Wood - Compressed Paper
 -PlantFibers  -Plastic
 -Plywood/OSB  -SheetRock(drywall)
 -Foaminsulation&sealants
Anymaterialthatcanigniteandburn:ameproofedor
not, plastered or un-plastered.
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Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

22 Getting Started
Figure 2.1 Typical Fireplace System
A. Typical Fireplace System
6Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Figure 2.2 Fireplace Locations
NOTICE:
are
NOTICE: In addition to these framing dimensions, also
•
NOTICE:
-
B. Design and Installation Considerations
NOTICE:
• InstallationMUSTcomplywithlocal,regional,stateand
national codes and regulations.
• Consultinsurancecarrier,localbuildinginspector,re
ofcialsorauthoritieshavingjurisdictionoverrestrictions,
installation inspection and permits.
1. Selecting Fireplace Locations
This replace may be used as a room divider, installed
along a wall, across a corner or used in an exterior chase.
See Figure 2.2.
Locating the replace in a basement, near frequently
opened doors, central heat outlets or returns, or other loca-
tionsofconsiderableairmovementcanaffecttheperfor-
mance.
Outsideairmustbeusedforcombustion.TheWarmMajic-
IIcomesequippedwithanoutsideairinlettofeedcombus-
tion air from outside the home, along with an outside air
terminationcap;themetalductisrequiredbutnotsupplied.
Considerationshouldbegiventothesefactorsbeforede-
ciding on a location.
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Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

2. Locating Fireplace & Chimney
Locationofthereplaceandchimneywillaffectperfor-
mance.
• Installwithinthewarmairspaceenclosedbythebuilding
envelope.Thishelpstoproducemoredraft,especially
duringlightinganddie-downofthere.
• Penetratethehighestpartoftheroof.Thisminimizes
the effects of wind loading.
• Locate termination cap away from trees, adjacent
structures,unevenrooflinesandotherobstructions.
• Minimize the use of chimney offsets.
• Considerthereplacelocationrelativetooorandceiling
and attic joists.
• Takeintoconsiderationtheterminationrequirementsin
Sections5and6.
Figure 2.3 Recommended Chimney Locations
• InstalltheoutsideairkitandCAK(chimneyairkit)with
the intake facing prevailing winds during the heating
season.
• Ensure adequate outdoor air for all combustion
appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not
locatedintheimmediatevicinityofthereplace.
• Avoidinstallingthereplaceneardoors,walkwaysor
small isolated spaces.
• Recessedlightingshouldbea“sealedcan”design.
• Attic hatches weather stripped or sealed.
• Attic mounted duct work and air handler joints and seams
taped or sealed.
8Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

D. Inspect Fireplace and Components
WARNING! Risk of Fire and Asphyxiation!
DO NOT install dam-
• Removereplaceandcomponentsfrompackagingand
inspect for damage.
• Chimney system components and other optional
components are shipped separately.
• Report to your dealer any parts damaged in shipment.
C. Tools and Supplies Needed
Beforebeginningtheinstallationbesurethefollowing
toolsandbuildingsuppliesareavailable:
Reciprocating saw Framing material
Pliers Misc. screws and nails
Hammer Gloves
Phillips screwdriver Framing square
Flatbladescrewdriver Electricdrillandbits
Plumbline Safetyglasses
Level Tapemeasure
1/2-3/4in.length,#6or#8self-drillingscrews
Non-combustible300°siliconesealant
E. Fireplace System Requirements
TheMajesticreplacesystemrequirementsconsistofthe
following:
• Fireplace
- Firebrick(includedwithreplace)
- Door(includedwithreplace)
- Non-combustible facing material (included with
replace)
- HearthExtension
- MetalHearthStrips(includedwithreplace)
• OutsideAir System (hood and collars included with
replace)
• Fascia
• Chimney System
- CAK4A Chimney air kit (included with fireplace,
requiredwithSL300serieschimney)
- AtticInsulationShield(includedwithreplace)
- Chimney termination cap
• Non-combustiblenishmaterial
• Fans(includedwithreplace)
Optionalcomponentsinclude:
• LINTELBAR-HHT-LintelBarKit
• Heat-Zone-WD-CKit
• OA-RD-6-OutsideAirOffsetAdapter
• Mesh-HHT-C-Firescreen
F. Lower Access Panel Removal and Instal-
lation
Theloweraccesspanelcomesattachedtothereplace
for shipping purposes only.
1. While holding on to the access panel, remove the screws
oneachend.SeeFigure2.4.
2. Removethetwo(2)shippingbracketsanddiscardthem.
SeeFigure2.5.
3. Hangtheloweraccesspanelonthereplacesothatit
rests on the screw pins on each end.
Figure 2.4 Remove Screws
Figure 2.5 Remove Shipping Brackets
9
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

33 Framing and Clearances
A. Appliance Dimensions/Weight
Figure 3.1 Appliance Dimensions
Model Pounds
WarmMajic-C 605
Appliance Weight Table
10 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22
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B. Clearances
WARNING! Risk of Fire!
DO NOT
Figure 3.2 Clearances to Combustible Materials
WITHIN ENCLOSURE AREA
Fireplacetobackwall 1/2in.(13mm)
Fireplace to sidewall 1in.(25mm)
Ductbootstoframing 0in.(0mm)
Topofreplacetoheader 16in.(406mm)
Door opening to sidewall 22-3/4in.(578mm)
EXPOSED SURFACES
Faceplate to sidewall 16in.(406mm)
Heatzoneairgrillstoceiling 12in.(305mm)
MANTEL
Non-combustiblemantel
38in.(965mm)
fromthebaseofthe
replaceup
Combustiblemantel
60in.(1524mm)
fromthebaseofthe
replaceup
Maximum mantel depth 12in.(305mm)
11
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Figure 3.3 Chase Assembly
Figure 3.4 Chase Constructions
• Thechaseisconstructedusingframingmaterialsmuch
the same as the walls in your home. A variety of siding
materials may be used including brick, stone, veneer
brick,orstandardsidingmaterials.
• In constructing the chase, several factors must be
considered:
- Maintain a 2 in. (51 mm) air space around the
chimney.
- The chase top must be constructed of non-
combustiblematerial.
- Incoldclimates,arestopspacerandatticinsulation
shieldshouldbeinstalledinaninsulatedfalseceiling
at the 8 ft. (2438 mm) level above the replace
assembly.Thisreducesheatlossthroughthechase.
- Incold climates,the wallsof the chaseshould be
insulated to the level of the false ceiling as shown in
Figure3.4.Thiswillhelpreduceheatlossfromthe
homearoundthereplace.
ThreeexamplesofchaseapplicationsareshowninFig-
ure3.4.
C. Construct the Chase
Achaseisaverticalboxlikestructurebuilttoenclosethe
replace and/or its vent system. Vertical chimneys that
runontheoutsideofabuildingmustbeinstalledinsidea
chase.SeeFigure3.4.
Constructionofthechasemayvarywiththetypeofbuild-
ing.LocalbuildingcodesMUSTbefollowed.
Hearth&HomeTechnologiesrecommends:
- The inside surfaces be drywalled and taped (or
theuseofanequivalent method) formaximumair
tightness to the false ceiling.
- In cold climates, the walls of the chase should be
insulated to the level of the false ceiling as shown in
Figure3.3.Thiswillhelpreduceheatlossfromthe
homearoundthereplace.
- Holes and other openings should be caulked with
hightemperaturecaulkorstuffedwithunfacedber
glass insulation.
• Requirementsforconstructingthechase:
- Arestopspacerandatticinsulationshieldshould
beinstalledatthefalseceiling.
- Thechasemustbeproperlyblockedtopreventblown
insulationorothercombustiblesfromenteringand
makingcontactwithreplaceorchimney.
- The chase top must be constructed of non-
combustiblematerial.
WARNING! Risk of Fire! DO NOT
WARNING! Risk of Fire!
D. Frame the Fireplace
WARNING! Risk of Fire! -
DO NOT
WARNING! Risk of Fire! -
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
SeeSection9.Cforadditionaloffsetdiagrams.
3. Chase constructed on roof.
12 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

NOTICE: Hearth extension design must be determined
beforeinstallationofreplace.
Ifthereplaceisplacedontheoor,themaximumheight
ofanishedraisedhearth(constructedofnon-combustible
material)is5-3/4in.(147mm).Ifahigherraisedhearthis
preferred,thereplacemustbeplacedonaplatform.
NOTICE: Wiring for fans must be done before framed
enclosure is completed. If using the Heat-Zone-WD-C
Kit, it also must be installed before enclosure is com-
plete.
CAUTION!
E. Secure and Level the Fireplace
This replace may be placed on either a combustible or
noncombustiblecontinuousatsurface.Followtheinstruc-
tionsforframinginSection3.Slidethereplaceintoposi-
tion. Be sure to provide the minimum 1 in. air clearance at
thesidesand1/2in.atthebackofthereplace.
Thereplaceshouldbepositionedsothefaceofthenon-
combustiblematerialonthereplacewillbeushwiththe
faceofthedrywallonthewalls.SeeFigure3.6.
Levelthereplaceandshimasnecessary.Securethere-
place(usingthepalletmountingbracketslocatedoneither
sideofthereplace)tothesuboor.
Standoffs are attached to the replace.
NOTE:Beforeframingupthechase,considerwhereand
howthechimney will run.Ifthereare obstacles that
mightbeintheway,itmaybenecessarytomakethe
chaselargerthanshowntoallowforoffsetstobeused.
Refertooffsetchartonpage24.
The unit can be positioned with the standoffs touching
combustiblewallsorframingbutDONOTpackinsulation
orothermaterials in theairspacebetweenthereplace
and wall.
Figure3.5showsatypicalframing(using2x4lumber)of
thereplace,assumingcombustiblematerialsareused.All
requiredclearancestocombustibles around thereplace
mustbeadheredto.SeeFigure3.2.(Norecessabovere-
place.)
Figure 3.5 Framing the Fireplace
The nished cavity depth must be no less than 24 in.
(610mm)fromthenishedbackwalltotheoutsideoffront
wall framing. Framing must extend straight up all the way
to the ceiling.
NOTE:Beforeframingupthechase,considerwhereand
howthechimneywillrun.Ifthereareobstaclesthatmight
be in the way, it may be necessary to make the chase
largerthanshowntoallowforoffsetstobeused.Referto
offsetchartonpage24ifneeded.
13
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

WARNING! Risk of Fire!
• DO NOT
Figure 3.6 Drywall - Non-combustible Facing Material
Figure 3.10 Protect the Front of an Elevated Platform
G. Protective Metal Hearth Strips
Figure 3.9 Position the Protective Metal Hearth Strips
F. Installation of Top Standoffs
Removethetopfrontstandoffsfromthetopofthereplace.
See Figure 3.7.  Screw the standoffs to the replace as
showninFigure3.8.Thetopofthestandoffswillbescrewed
to the header.
Figure 3.7 Remove Standoffs
Figure 3.8 Screw Standoffs to Fireplace
Screwed to
header
Standoff
screwed to
top
• Locate the two protective metal hearth strips
measuringapproximately26in.x4in.(660mmx
102mm)includedwiththisreplace.
• Slideeachmetalstrip2in.(51mm)underfrontedge
ofreplace.
• Overlapstripsinthemiddleofreplaceopeningby
1 in. (25mm)minimum.
• Metalstripsmustextendbeyondthefrontandsides
ofthereplaceopeningbyatleast2in.(51mm).
SeeFigure3.9.
• Protectthe front ofaplatform elevated abovethe
hearthextensionwithmetalstrips(notincludedwith
replace)perFigure3.10.See Section 7 for hearth
extension instructions.
WARNING!
14 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

WARNING! Risk of Fire!
H. Non-Combustible Facing Board
(Provided)
TOOLS NEEDED: Powered drill with #2 Phillips head bit;
caulking gun.
Onlynon-combustiblematerials(suppliedwithreplace)
maybeusedtocoverthemetalreplacefront.
NOTE:
• Attach the bottom board to the bottom of the outer
replaceoutershellwithenclosedscrews,ensuringthe
boardiscentered.DO NOT remove hang tags. Attach
thesidepiecestotheoutercanandframingmembers.
See Figure 3.11.
• Centerandattachthetopboardtotheoutershelland
framingmembers. DO NOT remove hang tags.
NOTICE:
Figure 3.11 Apply Non-combustible Materials
CAUTION! Risk of Fire or Asphyxiation! DO NOT
• DO NOT
I. Outside Air Kit
Anoutsideairkitmustbeusedforcombustion.Hearth&
HomeTechnologiesrecommendsyou utilize theshortest
ductrunandinstallaP-trap(seeFigure3.18)tooptimize
the performance of the outside air kit with a maximum
lengthof40ft.Theoutsideairinlethoodshouldbeposi-
tioned in a manner that will not allow snow, leaves, etc. to
blocktheinlet.Insomeinstallationstheairductmayneed
toberunvertically.Insuchaninstallation,a3ft(914mm)
heightdifferencemustbemaintainedfromthetopofthe
uppermost chimney section to the outside air inlet hood.
RefertoFigures3.19 and3.20whenplacingtheoutside
air inlet hood.
NOTE:  The minimum cross-sectional area of the inlet
hoodis17.5squareinches.
Theoutsideairkitcomesinstalledontherighthandside
ofthereplacebutmaybemovedtotheothersidebyfol-
lowingthesesteps:
1. Removeoutsideaircollar(Figure3.12)andtheoutside
aircoverplate(Figure3.13).
2. Install the cover plate on the right side and the collar
on the left side.
3. Open and remove the lower access panel.
4. Removethetwo(2)outerscrews(Figure3.16)toallow
theoutsideairboxtoberemoved.
5. Pulltheoutsideairboxstraightout.SeeFigure3.17.
6. Ontheleftside,removethecoverplatetwo(2)screws.
SeeFigure3.14.
7. Install the cover plate on the right side where the
outsideairbox was and installtheoutsideairbox in
through the hole on the left side where the cover plate
was.
• Cut a 6-1/2 in. (165 mm) hole in outside wall to
accommodate air piping.
• Use6in.(152mm)metalexorrigidpiping(notsupplied)
todirectlyconnectoutsideairtoreplaceintake.Insulate
thepipetopreventfrostcondensation.SeeFigure3.18.
• Insulating the pipe isn’t required but will help prevent
frost condensation.
• Use the supplied outside air inlet hood.
• Seal between the wall and the pipe with silicone to
prevent moisture penetration and air leaks.
• Sealbetweentheoutsideairinlethoodandthehouse
withsiliconetopreventairinltration.
15
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Figure 3.18 Outside Air Installation with Cold Air Trap
Figure 3.16 Outside air handle shown on right side
Figure 3.17 Outside Air Box
Figure 3.12 Right Side
Figure 3.13 Left Side
Figure 3.14 Remove Cover Plate (Left Side)
Figure 3.15 Outside Air Offset Adapter
NOTE:AnOutsideAirOffsetAdapter(OA-RD-6)isavail-
ableifneeded.SeeFigure3.15.
CAUTION! Risk of Cuts/Abrasions.
16 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Figure 3.19 Outside Air Inlet Locations
Figure 3.20 Outside Air Installation
17
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

DUCT RUN REQUIREMENTS
MAXIMUMDuctRun=40-ft.(12m)
MINIMUMDuctRun=36in.(914mm)
DUCTING MATERIAL
6in.(152mm)B-ventOnly
DONOTductintoexistingfurnaceplenum
MINIMUM CLEARANCE TO COMBUSTIBLES
1in.(25mm)fromtheB-vent
0 in.(0mm)fromtop&bottomofoutletbox
0in.(0mm)fromthesidesofoutletbox
12in.(305mm)fromwallregistertoceiling
RefertoFigure3.24.
CAUTION! -
Possible Air Duct Runs / Locations
Figure 3.24 Minimum Clearances to Combustibles
J. Heat-Zone-WD-C Kit (Optional)
TheHeat-Zone accessory kitconveyswarm airfromthe
replace through air duct(s) to remote locations in the
sameroomorotherroomsofthebuilding.Youmayinstall
1or2Heat-Zonekitsonthereplace.Installationofthis
kit MUSTbeperformedbyaqualiedservicetechnician.
If any parts are missing or damaged, contact your local
dealerbeforestartinginstallation.DONOTinstalladam-
aged kit.
This kit is tested and safe when installed in accordance
withthisinstallationmanual.Itisyourresponsibilitytoread
all instructions before starting installation and to follow
these instructions carefully during installations.
TheHeat-Zone-WD-Ckitiscarefullyengineeredandmust
be installed only as specied. If you modify it or any of
its components you will void the warranty and you may
possiblycausearehazard.Installationmustbedoneac-
cordingtoapplicablelocal,state,provincialand/ornational
codes.
Planthelocationofthereplaceandwarmairductrun(s).
18 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

Installation
• Remove the knockout or cover plate from the top of the
replaceanddiscardit.SeeFigure3.25.
• Cut a 3 in. (76 mm) hole in the insulation board and
removeitasperthedimensionsshowninFigure3.25.
• Determine the necessary length of starter pipe from
Table3.1andcutasrequired.
Figure 3.25
NOTE: It is important the pipe length be adhered to
or it will affect the performance of your replace.
• Onthemountingplate,handbendthetabsdownward.
Slidethetabsovertheoutsideofthestarterpipe.Secure
with four sheet metal screws included in fasteners
package.Figure3.26.
Table 3.1
Cut out and
remove the
insulation
Run Length Cut Pipe Length
20 - 40 ft (6-12 m) 16 in. (406 mm)
   (1fullpieceofpipe)
10 - 20 ft (3 - 6 m) 24 in. (607 mm)
3 - 10 ft (1 - 3 m) 30-1/2 in. (775 mm)
   (2fullpiecesofpipe)
• Slide the starter pipe into the replace, matching the
holesintheplatetotheholesonthereplace.
• Place the adapter on the mounting plate lining up holes.
Using four sheet metal screws included in the kit, secure
theadapterandmountingplateonthereplace.After
securingtothereplace,tapedowntheadapteredges
tothetopofthereplacewithaluminumtapetoprevent
leakage.
• Determine the location for the air register and fan
housingassembly.Cuta6-3/4in.x13-1/8in.(177mm
x333mm)holebetweenframingmembers(wallstudsor
oorjoists).Attachthebracketstothefanhousingwith
thescrewsprovided.Thebracketscanberotated180°
andmountedtothebacksideofthe2x4ifnecessary.
See Figure 3.27.
NOTICE:
• Attachenough6in.(152mm)B-Ventasrequiredforyour
installation to the fan housing. A maximum of (4) 90°
elbows are allowed. Screw the B-vent to the adapter.
 AlsoscrewtheB-venttotheoutletboxonthefan
housing.SeeFigure3.28. Support duct at intervals
ofnogreaterthan4ft(1m)asrequiredbylocalcode.
Figure 3.26
WARNING! Risk of Fire!
•
19
Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22

NOTICE:
Figure 3.27
Figure 3.28
20 Majestic • WarmMajic-II Installation Manual • 4188-901 • Rev F • 02/22