Mak Grills ONE STAR GENERAL User manual

American Made Pellet Grills
OWNER’S MANUAL
ONE STAR
GENERAL
TWO STAR
GENERAL

Your grill was assembled by hand and inspected at every
stage by tradesmen and tradeswomen who live and work
amid the green hills of Oregon's Willamette Valley. If you
have any questions about the grill or its operation, do not
hesitate to contact us. We can be reached via email at
[email protected], or by phone Monday-Friday 8am
to 5pm PST at 503-623-1234.
In the following pages, you'll nd detailed
information about everything that came in your box, as well
as assembly and initial burn-in, the Pellet Boss controller,
and cooking tips. Please take some time to familiarize
yourself with the parts inventory and user warnings before
assembling your grill. You will need two people for
assembly, so promise a friend some food fresh off your new
MAK in exchange for their assistance.
Pellet smoking is both art and science. As an art,
it's about creating delicious food time and time again. On a
MAK Grill you can smoke, roast, bake, grill, and sear with
ease. As a science, it involves a careful balance of airow,
ignition, fuel, and temperature control all powered by
electricity. We advise you to read carefully SECTION FIVE:
CLEANING & MAINTENANCE of this manual in order to
keep your MAK operating at peak performance.
Your MAK Grill is the result of years of research,
hard work, and feedback from users such as yourself. Every
innovation and accessory we've ever introduced was
suggested to us by MAK owners looking to help us create
the ultimate cooking tool. As you venture into a whole new
realm of outdoor cooking, please stay in touch! We look
forward to years of conversation and cooking tips as you
discover how to put your grill to the best possible use. Bon
appetit! (Or, as we say in the Pacic Northwest, Prost!)
Welcome
to the MAK family!

Please register your grill at www.makgrills.com/registration
American Made Pellet Grills
Inspected by:___________________ Date:_________________
Date Purchased
Grill Serial number
Pellet Boss Firmware Version No.

CONTENTS
GRILL ACCESSORIES . . . . . . . . . . . . . 70
RECIPES . . . . . . . . . . . . . . . . . . 69
RUBS & SAUCES . . . . . . . . . . . . 66
STAY IN TOUCH! . . . . . . . . . . . . . . . . 71
Copyright 2020 MAK Grills LLC
COLD & HOT WEATHER TIPS . . . 65
TROUBLESHOOTING & REPAIRS . . . . . 53
WARRANTY . . . . . . . . . . . . . . . . . . . . 8
ONE STAR GENERAL . . . . . . . . . 11
TWO STAR GENERAL . . . . . . . . . 19
INITIAL BURN-IN . . . . . . . . . . . . . . . . 27
PELLET BOSS . . . . . . . . . . . . . . . . . . 31
LET’S COOK!
SAFETY INFORMATION . . . . . . . . . . . 9
TEMPERATURE GUIDE . . . . . . . . 62
TIPS & TRICKS . . . . . . . . . . . . . 63
COOKING METHODS. . . . . . . . . . 64
ASSEMBLY INSTRUCTIONS
CLEANING & MAINTENANCE . . . . . . . 45
CONTENTS

8
3
MAK GRILLS, LLC (“MAK GRILLS”) warrants this barbecue
unit against defects in material and workmanship under
normal residential use and maintenance for a period of
three (3) years from the date of purchase for the
following components: circuit board, auger motor,
fan motor and heat rod. MAK GRILLS warrants all
metal components for a period of three (3) years
from date of purchase against defects in material
and workmanship under normal residential use
and maintenance.
This warranty does not include labor charges connected with the determination of replacement of defective
parts, or freight charges to ship these parts.
MAK GRILLS provides no representation, warranty, or promise relating to damages or defects in the unit
which are the result of: (i) ordinary wear and tear; (ii) failure of customer to provide normal maintenance or
proper care of the unit; (iii) characteristics common to materials used; (iv) natural disaster; (v) loss; or (vi)
injury caused in any way by natural elements, changes made to the unit by the customer, or any misuse,
negligence, recklessness, or intentional act or acts of any person.
This warranty shall be void if the unit is not assembled or operated in accordance with the operation
instructions provided with the unit, the unit is exposed to unreasonable or extreme weather conditions, the
unit is re-sold or traded to another owner, components, accessories, or fuels not compatible with the unit
have been used , the unit has been used in a commercial or food service application, or the user has abused
or otherwise failed to maintain, cover, or properly store the unit depending on weather conditions.
MAK GRILLS will provide a replacement part for any
part found by MAK GRILLS to be defective and shall
not be responsible for any re-assembly. Original
part(s) approved for return by the MAK GRILLS Service
Department must be returned prepaid by customer. Customer
should inspect the unit on purchase for any defects and immediately
contact the retailer of any apparent damage for which the retailer may be responsible
MAK GRILLS shall not be liable under this, or any implied warranty for incidental, special, or consequential
damages or any damage or defect to finish on the unit. In no event shall MAK GRILLS' obligation to
customer exceed the purchase price of the unit. This warranty gives customer specific legal rights and
customer may have other rights which vary from state to state. In consideration of this warranty, customer
agrees that any dispute related to the unit or this warranty shall be tried in Marion County, Oregon and
subject to Oregon law.
THE AGREEMENT IS IN LIEU OF ALL OTHER WARRANTIES, STATUTORY OR OTHERWISE, EXPRESS OR
IMPLIED, ALL OTHER REPRESENTATIONS MADE BY MAK GRILLS OR ANY THIRD PARTY DISTRIBUTOR OR
RETAILER AND ALL OTHER OBLIGATIONS OR LIABILITIES WITH RESPECT TO THE UNIT COVERED BY THIS
AGREEMENT WHICH, AT THE TIME OF PURCHASE OR AT ANY TIME IN THE FUTURE, MAY BE MADE AGAINST
MAK GRILLS, ITS OFFICERS, DIRECTORS, EMPLOYEES, AND AGENTS. EXCEPT AS EXPRESSLY PROVIDED
HEREIN, MAK GRILLS GIVES NO OTHER EXPRESS OR IMPLIED WARRANTIES RELATING TO FITNESS FOR
USE OF THE UNIT; MERCHANTABILITY OF THE UNIT, FITNESS FOR A PARTICULAR PURPOSE OF THE UNIT,
QUALITY OF THE UNIT; OR CONDITION OF THEUNIT. MAK GRILLS' OBLIGATIONS SHALL NOT EXCEED ITS
OBLIGATION EXPRESSLY SET FORTH IN THIS AGREEMENT.
To process a warranty claim, MAK GRILLS will require proof of customer's date of purchase from the retailer
and must be in timely receipt of the warranty. Customer must retain its sales slip or invoice along with this
certificate with your valuable documents for this warranty to be valid.
WARRANTY

9
SAFETY INFORMATION
WARNINGS & PRECAUTIONS
Do not operate or store the grill near liquid combustibles such
as gasoline. Do not use any fuel in the grill except cooking
pellets.
Always maintain a minimum clearance of 24 inches around
the grill. The unit will be hot during use. Use handles to open
lids. In case of fire or any other emergency, unplug the grill.
Before removing the fan panel or Pellet Boss, unplug the grill.
Unplug the grill when not in use.
Please read this manual before assembling or using your MAK
Grill. This unit includes electrical components and produces
real wood fire—failure to understand and follow proper
guidelines for use can result in property damage, bodily injury,
or death. Contact your local building or fire officials to learn
about restrictions and installation inspection requirements in
your area.
Your MAK Grill was designed and built for RESIDENTIAL
OUTDOOR USE ONLY. Any other use may cause serious injury
or property damage, and will void any and all warranties.
Carbon monoxide poisoning is especially toxic to mother and
child during pregnancy, infants, the elderly, smokers, and
people with blood or circulatory system problems, such as
anemia or heart disease.
Follow these guidelines to prevent carbon monoxide poisoning:
A. Carbon monoxide is a toxic odorless and colorless
gas. Know the symptoms of carbon monoxide
poisoning, which include: headache, dizziness,
weakness, nausea, vomiting, sleepiness, and
confusion. Carbon monoxide poisoning reduces the
blood's ability to carry oxygen—low blood oxygen
levels can result in loss of consciousness or death.
B. See a doctor if you or others develop cold or flu-like
symptoms while cooking or in the vicinity of the grill.
Carbon monoxide poisoning is easily mistaken for a
cold or flu and is often detected too late as a result.
C. Alcohol consumption or drug use will increase the
effects of carbon monoxide poisoning.
CARBON MONOXIDE POISONING

10
ADDITIONAL WARNINGS
!To prevent grease fires, follow the Cleaning Schedule on
page XX.
!Never move or transport a hot grill, or a grill that is in use.
!Save these instructions for future reference.
!Always use your MAK Grill outside in a well-ventilated area.
Never use indoors, or in an enclosed area.
!Contact your local building inspector and/or fire officials
regarding restrictions and installation inspection
requirements for your area.
!Should a grease fire occur, turn the grill off and unplug it
from the power source. Carefully remove all food and leave
the grill lid closed until the fire is out.
!Improper installation or assembly may result in uncontrolled
fire.
!Always maintain proper clearance between the grill and
combustible materials. Minimum airspace around the unit is
24 inches. For built-in models, use only flame-retardant
materials such as cinder block, concrete, and stainless steel.
!Never place flammable materials or materials that can melt
under the grill when in use.
!Never use gasoline, gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or similar liquids to start or enhance a
fire in this grill. Keep combustible liquids and all motorized
vehicles away from the grill at all times, especially when it
is in use.
!Keep exhaust louvers unobstructed; clean them regularly to
maintain proper airflow.
!Unplug the cord when grill is not in use.
!When grill is in use, assume all surfaces are hot, with the
exception of handles.
SAFETY INFORMATION

11
ONE STAR GENERAL ASSEMBLY
PARTS LIST . . . . . . . . . . . . . . . . . . . . 14
ASSEMBLY INSTRUCTIONS . . . . . . . . . 15
BBQ DIAGRAM . . . . . . . . . . . . . . . . . . 13
GENERAL SPECIFICATIONS . . . . . . . . 12
ONE STAR
GENERAL

12
GRILL DIMENSIONS: 49”H x 40”W x 21.5”D
GREASE COLLECTION: Two-quart grease drawer
COOKING TEMPERATURE RANGE: 200°F-450°F
CONSTRUCTION: Type 1 ACS body; 304 stainless steel internal components
SMOKING TEMPERATURE RANGE: 170°F-190°F
PRIMARY COOKING SURFACE: 429 in.² (19.5” x 22” x 14”)
TOTAL POSSIBLE COOKING SURFACE: 858 in.² (with one full slide-in upper grate)
GRILL WEIGHT: 160 lbs.
HOPPER CAPACITY: 20 lbs. (1 bag of pellets)
FINISH: 850°F high-temp powder coat
ONE-STAR GENERAL SPECIFICATIONS
ONE STAR GENERAL ASSEMBLY

13
BBQ DIAGRAM
ONE STAR GENERAL ASSEMBLY
1
2
3
4
Grill Body with attached Pellet Hopper
Left leg panel
Right leg panel
Internal grease drawer
1
2
3
4

14
ONE STAR GENERAL
PARTS LIST
GRILL BODY
L
/
EFT LEG PANEL
W CASTERS
R
/
IGHT LEG PANEL
W CASTERS GREASE SHIELD
GREASE DRAWER
SMALL HANDLES
L/ARGE HANDLE W RUBBER GRIP
SPLIT COOKING
GRATES
ASH CLEANOUT
COVER
K-STYLE MEAT PROBE
SPARE FUSE
HEX WRENCH SET
1/4”-20 ” (25)X SCREW3/8
#6 3/8” (5)X SCREW #6 (5)LOCK WASHER
FLAME ZONE
1/4”-20 (25)FLANGE NUT
FlameZone funnel
Diffuser
FlameZone pan
FlameZone covers
ONE STAR GENERAL ASSEMBLY

15
ASSEMBLY INSTRUCTIONS
Assembly of your MAK Grill requires two people. Begin by removing the
leg panel boxes, then remove the cardboard sleeve surrounding the grill.
Make sure all parts and hardware are included in the packaging before
beginning assembly. Remove and flatten the outer cardboard sleeve to set
the grill body on top of while assembling the leg panels. Open and flatten
one of the leg panel boxes to work on.
S1TEP
Remove the fan panel on the left side of the
grill. Identify the left and right leg panels; the
left panel has a cutout for the fan panel, and
the right panel has a cutout for the grease
drawer. To attach leg panels to the grill, align
the screw holes; attach each panel with six
1/4”-20 x 3/8” screws, starting from the top
and working down. Finger-tighten the flange
nuts to hold the screws in place. You must
reach inside and under the grill to attach
some of the nuts. DO NOT stand the grill up
by yourself. Ensure all leg screws are tight, and with the help of another
person stand the grill upright to complete assembly.
S1TEP
S2TEP
Insert the triangular grease shield on
the right side of the grill. The bottom
tab will face the firepot, and the upper
lip will overlap the V- flange on both
sides of the grease drain.
S2TEP
S3TEP
Place the ash cleanout cover over the
cutout located between the firepot and
the grease shield inside the bottom of
the grill.
S3TEP
ONE STAR GENERAL ASSEMBLY

16
S4TEP
With two #6 x 3/8” screws and lock
washers, attach the grease drawer
handle to the grease drawer. Then
slide the grease drawer in place,
inserting the top flange into the slots
on the right side of the grill body. Push
the drawer all the way in to capture
grease runoff.
With two #6 x 3/8” screws and two
1/4” lock washers, attach the
remaining small handle to the pellet
hopper lid.
S6TEP
S5TEP
To slide the rubber grip onto the grill lid
handle, squeeze 2-3 drops of dish soap
down the center. Warning! This product
contains a chemical known to the state
of California to cause cancer. With two
each 1/4” x 1/2” screws, 1/4” lock
washers, and 1/4” x 5/8” flat washers,
attach the handle to the grill lid with
both washers on the inside of the lid.
S4TEP
S5TEP
S6TEP
ONE STAR GENERAL ASSEMBLY

17
3. Place the FlameZone pan over
the raised lip around the top of
the grease tray.
4. The FlameZone covers fit over
the front and back ports of the
FlameZone pan. There will be a
peak between the front and rear
FlameZone covers. To grill,
remove one or both covers for
direct heat/indirect flame. For all
other cooking methods
(smoking, roasting, baking,
etc.), leave the covers in place.
S 7 - INSTALL THE FLAMEZONETEP
1. Place the funnel grease tray on
the lip around the inside of the
cooking chamber. The lip below
the slot on the right side of the
tray fits over the top of the
triangular grease shield. When
properly installed, the grease
tray slopes toward the right of
the grill to channel grease into
the grease drawer.
2. With the grease tray installed,
place the square heat diffuser
over the handles at the bottom
of the grease tray. The
embossed word “TOP” should
be visible.
5. Place the split cooking grates
horizontally into the top of the
grease tray.
S7TEP
S8TEP
Place the split cooking grates on the extended lip running just below the
interior edge of the grill. Each grate should sit side-to-side and level.
S8TEP
ONE STAR GENERAL ASSEMBLY

18
ONE STAR GENERAL ASSEMBLY
Customer Service (Second to none)
Made in America (This matters)
“Key Factors for choosing MAK
-Client review quote.
Quality – The workmanship is
unbelievable. The t and nish of the
metalwork is like an exotic sports car.”

19
GENERAL SPECIFICATIONS . . . . . . . . 20
BBQ DIAGRAM . . . . . . . . . . . . . . . . . . 21
ASSEMBLY INSTRUCTIONS . . . . . . . . . 23
PARTS LIST . . . . . . . . . . . . . . . . . . . . 22
TWO STAR
GENERAL
TWO STAR GENERAL ASSEMBLY

20
SMOKING TEMPERATURE RANGE: 170°F-190°F
FINISH: 850°F high-temp powder coat
COOKING TEMPERATURE RANGE: 200°F-450°F; high temperature governed at 600°F
GRILL DIMENSIONS: 49”H x 60”W x 25”D
PRIMARY COOKING SURFACE: 429 in.² (19.5” x 22” x 14”)
GRILL WEIGHT: 235 lbs.
CONSTRUCTION: 304 stainless steel; Type 1 ACS
HOPPER CAPACITY: 20 lbs. (1 bag of pellets)
GREASE COLLECTION: Two-quart grease drawer
TOTAL POSSIBLE COOKING SURFACE: 1617 in.² (with one 3/4 and two upper grates)
TWO-STAR GENERAL SPECIFICATIONS
TWO STAR GENERAL ASSEMBLY

21
BBQ DIAGRAM
1
2
34
5
7
6
Back splash
Bottom shelf
Internal grease drawer
5
6
7
2-Star Grill Body
Warmer/Smoker box
Left leg panel
Right leg panel
1
2
3
4
TWO STAR GENERAL ASSEMBLY

22
TWO-STAR GENERAL
PARTS LIST
GRILL BODY
GREASE SHIELD
GREASE DRAWER
SMALL HANDLES
L
/
ARGE HANDLE
W RUBBER GRIP
ASH CLEANOUT COVER
W/ARMER SMOKER
BOX GRATE
W/ARMER SMOKER
BOX GREASE TRAY
TOOL HOOK
BACK SPLASH
FZLAME ONE COVERS
1/4” lock washer (32)
1/4” x 5/8” flat washer (4)
1/4”-20 flat nut (21)
L
/
EFT LEG PANEL
W CASTERS
R
/
IGHT LEG PANEL
W CASTERS
K-STYLE MEAT PROBE
SPLIT COOKING GRATES
BOTTOM SHELF
W/ARMER SMOKER
BOX
FUNNEL GREASE
TRAY FRAME
FZLAME ONE PAN
SPARE FUSE
HEX WRENCH SET
1/4”-20 x 1/2” screw (35)
takes 9/64” hex wrench
#6 x 3/8” screw (7)
takes 5/64” hex wrench
#6 lock washer (7)
TWO STAR GENERAL ASSEMBLY