Makita DP3002 User manual

Drill
No load speed Overall length
Drilling capacities
Steel Wood
(RPM)
Model
DP3002 10
mm (318”) 32
mm (1-114“) 0 - 1,2001min. 304 mm (12”)
DP3003 10
mm (318”) 32
mm (1-114“) 0 - 1,2001min. 296 mm (11-518”)
DP4000 13
mm (112”) 38 mm (1-1/2”) 0 ~ 9001min. 304 mm (12”)
DP4001 13
mm (112”) 38 mm (1-1/2“1 0 -~ 9001min. 308 mm (12-118”)
DP4002 13
mm (112”) 38 mm (1.112“) 0 -- 6001min. 304 mm (12’7
DP4003 13
mm (112”) 38 mm (1.112”) 0 -- 6001min. 308 mm (12-118”)
10 mm (3/8”)
MODEL DP3002, DP3003
13 mm (1/2”) MODEL DP4000, DP4001
13 mm (1/2”)
MODEL DP4002, DP4003
Variable speed / Reversing
INSTRUCTION MANUAL
Net weight
2.0 kg (4.4
Ibs)
1.8 kg 13.9 Ibs)
2.2 kg (4.8 Ibs)
2.0 kg (4.4 lbsl
2.2 kg (4.8 Ibs)
2.0 kg (4.4 lbsl
DP3002
DP4000
DP4002
DP3003
DP4001
DP4003

GENERAL SAFETY RULES USA002-1
(For All Tools)
WARNING! Read and understand all instructions. Failure
to follow
all instructions listed below, may result inelectric
shock, fire and/or serious personal injury.
-
SAVE THESE INSTRUCTIONS
Work Area
1. Keepyour work area clean andwell lit. Clutteredbenchesanddark areas invite
accidents.
2. Donotoperate power tools inexplosiveatmospheres, suchas in thepresence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
4.
5.
6.
7.
8.
Double Insulatedtoolsare equipped witha polarized plug(oneblade iswider
than the other.) This plug
will fit in a polarized outlet only one way. If the
plug does not fit fully
in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change
the plug
in any way. Double insulation eliminates the need for the three
wire grounded power cord and grounded power supply system.
Avoid bodycontactwithgrounded surfaces suchas pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Donotexpose powertools torainor wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do notabuse the cord. Never use the cordtocarry the tools or pull the plug
from an outlet. Keepcordaway from heat, oil, sharp edges or movingparts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
Whenoperating a powertooloutside, useanoutdoorextension cordmarked
"W-A' or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
Personal Safety
9. Stay alert, watchwhat youaredoingandusecommonsensewhenoperating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A moment of inattentionwhile operating power tools
may result in serious personal injury.
IO. Dressproperly. Donotwear loose clothingorjewelry. Contain longhair. Keep
your hair, clothing, and glovesaway from movingparts. Loose clothes, jewelry
or long hair can be caught in moving parts.
2

11. Avoid accidental starting. Be sure switchis off before plugging in. Carrying
tools with your finger on the switch or plugging intools that havethe switch
on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on. A wrench
or
a key that is left attachedto a rotating part of the tool may result in personal
injury.
13. Do notoverreach.Keepproperfootingandbalanceatalltimes. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Tool Use and Care
15. Use clamps or other practicalway to secure and support the workpiece to
astable platform. Holdingthe work by hand or against your body is unstable
and may lead
to loss of control.
16. Do notforce tool. Use the correcttoolfor your application. The correct tool
will do the job better and safer
at the rate for which it is designed.
17.
Do not use tool if switch does not turn it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnectthe plugfrom the powersource before makingany adjustments,
changing accessories, or storingthe tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons.
Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintainedtools, withsharpcuttingedges are less likelyto bind and are easier
to control.
21. Check for misalignmentor binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool serviced before using. Many accidents are caused
by poorly
maintained tools.
22. Use only accessories that are recommended by the manufacturerfor your
model. Accessories that may be suitablefor one tool, may become hazardous
when used on another tool.
SERVICE
23. Tool service must be performed only by qualifiedrepair personnel. Service
or maintenance performed by unqualified personnel could result in
a risk of
injury.
24. When servicing a tool, use only identical replacement parts. Follow
instructions
in the Maintenancesectionof this manual. Use of unauthorized
partsor failuretofollow Maintenance Instructionsmay create
a riskof electric
shock or injury.
3

USEOO1-1
Specific Safety Rules
1. Holdtool by insulatedgrippingsurfaceswhen performingan operationwhere
the cutting tools may contact hiddenwiring or its own cord. Contact with
a "live" wire will make exposed metal parts of the tool "live" and shock the
operator.
Be sure no one is below when using
the tool in high locations.
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Do nottouchthe drill bitor the workpieceimmediatelyafter operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4

SYMBOLS
The followings show the symbols used for tool.
v .................................... volts
A .................................... amperes
Hz .................................... herts
TJ .................................... alternating current
rb .................................... no load speed
.................................... Class II Construction
..Jmin ................................... revolutions or reciprocation per minute
5

FUNCTIONAL DESCRIPTION
Switch action
CAUTION:
Beforeplugginginthe tool, always check to see that the switch trigger actuates properly
and returnsto the
"OFF" positionwhen released.
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger. Release the trigger to
stop. For continuous operation, pull the
trigger and then push the lock lever
upward.
To stop the tool from the locked position,
pullthe trigger fully, then release
it.
.
Reversingswitch action
CAUTION:
*Alwayscheck the directionof rotationbeforeoperation.
*Use the reversingswitch only after the tool comes to
a complete stop. Changing the
directionof rotationbeforethe tool stops
may damage the tool.
This tool has a reversingswitch to change
the direction
of rotation. Move the revers-
ingswitch lever to the
C= position (Aside)
for clockwiserotationor the
e position (B
side)for counterclockwiserotation.
~
Reversing switch lever
\
I
6

Hook
When using the hook, pull it out in "A" directionand then push it in B directionto secure
in place.
When notusingthe hook, return it back to its initialpositionby following the above proce-
dures in reverse.
ASSEMBLY
CAUTION:
Always be sure that the tool is switchedoff and unplugged before installingor removing
the side grip, bit or other accessories.
Installingor removingdrill bit
For Model DP3002, DP4000, DP4002
To installthe bit, place it in the chuck as far
as it will go. Tighten the chuck by hand.
Place the chuck key in each of the three
holes and tighten clockwise. Be sure to
tighten
all threechuck holesevenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosenthe chuck by hand.
After usingthechuck key, be sureto return
itto the original position.
For Model DP3003,DP4001, DP4003
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tightenthe chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
7

Side grip (auxiliaryhandle) I
Always use the side grip to ensure operat-
ing safety. Install the side grip
so that the
teeth on the grip fit in betweenthe protru-
sions on the tool barrel.
Then tighten the grip by turning clockwise
at the desired position. It
may be swung
360" so as to be secured at any position.
Depth gauge (optionalaccessory)
The depth gauge is convenient for drilling
holes
of uniform depth. Loosen the side
grip and insert the depth gauge into the
hole in the side grip. Adjust the depth
gauge to the desireddepthand tighten the
side grip.
.
NOTE:
r Side grip
Protrusions
Teeth
L
The depth gauge cannot be usedat the positionwhere the depth gauge strikesagainst the
gear housing.
8

OPERATION
Drilling operation
*Drilling inwood
When drilling in wood, best results are obtained with wood drills equipped with
a guide
screw.The guide screwmakesdrilling easier by pullingthe bit into the workpiece.
To prevent the bitfrom slippingwhen starting
a hole, makean indentationwith acenter-
punch and hammer at the point to bedrilled. Placethe point
of the bit inthe indentation
andstart drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should bedrilled dry.
*Drilling in metal
Holding tool
When drilling a large holewith a hole saw, etc., the side grip (auxiliaryhandle)should be
usedas
a braceto maintain safecontrolof thetool.
I React'on 7
Reverse Forward
Holdingagainst a stud. Holdingagainst a
floor.
CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive
pressurewill only serve to damagethe tip of your bit,decreasethe tool performance and
shorten theservice life
of the tool.
*There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Holdthe tool firmly and exert care when the bit begins to break through the workpiece.
*Always grip the smallworkpiecefirmly with
a vise or a holdingmeans.
*A stuck bit can be removedsimply by setting the reversingswitch to reverse rotation in
order to back out. However, the tool will pull away easily unless you hold it firmly before
startingthe tool.
9

MAINTENANCE
CAUTION:
Always be sure that the tool is switchedoff and unpluggedbeforeattemptingto perform
inspectionor maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by Makita
Authorizedor FactoryService Centers, always using Makitareplacementparts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommendedfor use with your Makitatool specified in this
manual.The use of any other accessories or attachments might present
a risk of injury to persons.
The accessoriesor attachments should be usedonly inthe properand intended manner.
Plastic Case
Part No. 824595-7
Depthgauge
Part No. 321059-7
10

MODEL DP3002
11

MODEL DP3003
12

MODEL DP4000/DP4002
13

MODEL DP4001/DP4003
14

ITEM NO
I
2
3
4
5
8
1
8
9
10
I1
12
13
14
I5
I8
I7
ITEM NO
1
2
3
4
5
8
1
8
9
10
I,
12
13
I4
15
I8
I1
ITEM NO
I
2
3
4
5
8
1
8
9
10
II
12
13
14
15
18
I1
ITEM NO
I
2
3
4
5
8
1
8
9
10
11
12
13
I4
I5
18
11
MODEL DP3002
DESCRIPTION NO USED
DRILLCHUCK
I
BEARING RETAINER 22-38 I
SPINDLE 1
KEY 4 I
BALL BEARING 8202LLB I
RETAINING RING S-15 1
GRIP BASE I
BOLT M8X130 I
ITEM NO DESCRIPTION
18 TAPPING SCREW4X45
IS GRIP 38 COMPLETE
20 BALL BEARING 608LLB
21 FAN 55
NO USED
1
2
1
1
I
1
I
1
I
I
I
I
I
I
I
I
NO USED
1
2
I
I
I
I
I
I
I
I
I
I
I
I
I
I
NO USED
I
2
I
I
1
1
1
1
I
I
I
I
1
1
1
1
NO USED
I
2
ITEM NO
35
36
3J
38
39
40
41
42
43
44
ITEM NO
35
38
37
38
39
40
41
42
43
44
ITEM NO
34
35
38
37
38
39
40
41
42
43
44
45
48
47
48
ITEM NO
34
35
DESCRIPTION
MAKITA LABEL
CARBON BRUSH CB-4OJ
BRUSH HOLDER
SLIDE LEVER
CORD GUARD
8
POWER SUPPLY CORD
STRAIN RELIEF
TAPPING SCREW
4x18
SWITCH
TAPPING SCREW 4x85
NO USED
I
2
I
2
22 ARMATURE ASS Y
93 INSULATION WASHER
24 BALL BEARING 8OlLLB
25 RUBBER RING
I9
26 TAPPING SCREW 4x25
GEAR HOUSING
I
HELICAL GEAR 32 I
FLAT WASHER IO I
RETAINING RING 5-10 1
GEAR HOUSING COVER COMPLETE I
27 HANDLE COVER COMPLETE
28 BRUSH HOLDER
29 NAMEPLATE
30 MOTOR HOUSING SET
I> HOOK
FLAT WASHER
8
GEAR COMPLETE 1-34
BALL BEARING 82ILLB
2
NO USED
~~
32 FIELD
33 BAFFLE PLATE
34 TAPPING SCREW 4x80
YAPPING SCREW 4x30
MODEL
DP3W3
DESCRIPTION NO USED
KEYLESS DRILL CHUCK
I
BEARING RETAINER 22-38 I
ITEM NO DESCRIPTION
I8 TAPPING SCREW4145
19 GRIP 38 COMPLETE
20 BALL BEARING 808LLB
21 FAN 55
22 ARMATURE ASSY
23 INSULATION WASHER
24 BALL BEARING 607LLB
25 RUBBER RING
I9
DESCRIPTION
MAKITA LABEL
CARBON BRUSH CB-401
BRUSHHOLDER
SLIDE LEVER
CORD GUARD
8
SPINDLE I
KEY 4 I
BALL BEARING 8202LLB 1
RETAINING RING S-I5 1
GRIP BASE I
BOLT M8X130 I
POWER SUPPLY CORD
STRAIN RELIEF
TAPPING SCREW 4x18
SWITCH
TAPPING SCREW 4x85
GEAR HOUSING
I
HELICAL GEAR 32 I
FLAT WASHER IO I
RETAINING RING S-IO I
GEAR HOUSING COVER COMPLETE I
28 TAPPING SCREW 4x25
21 HANDLE COVER COMPLETE
28 BRUSH HOLDER
I
29 NAMEPLATE
30 MOTOR HOUSING SET
31 HOOK
32 FIELD
33 BAFFLE PLATE
34 TAPPING SCREW 4x60
I
I
2
FLAT WASHER
8
GEAR COMPLETE 7-34
BALL BEARING 826LLB
TAPPING SCREW
4x30
MODEL DP4oW/DP4W2
DESCRIPTION NO USED
DRILL CHUCK
I
BEARING RETAINER 22-38 I
SPINDLE I
KEY 4 I
ITEM NO DESCRIPTION
I8 TAPPING SCREW 4x30
I9 TAPPING SCREW 4x45
20
GRIP 38 COMPLETE
21 BALL BEARING
80822
22 GEAR COMPLETE 20-34
23 FLAT WASHER
6
24 RUBBER RING 19
25 BALL BEARING 807LL8
28 INSULATION WASHER
27 ARMATURE ASS
Y
INC 25 26 28 29
28 FAN
55
29 BALL BEARING 808LLB
30 BAFFLE PLATE
31 FIELD
32 HOOK
33 MOTOR HOUSING SET
DESCRIPTION
NAME PLATE
BRUSH HOLDER
HANDLE COVER COMPLETE
TAPPING SCREW 4x25
TAPPING SCREW 4x25
SWITCH
TAPPING SCREW
4x18
NO USED
BALL BEARING 8202LLB
RETAINING RINGS-15
GRIP BASE
I
I
I
1
I
I
I
I
I
I
I
I
I
2
2
STRAIN RELIEF
POWER SUPPLY CORD
CORDGUARD8
SLIDE LEVER
BRUSHHOLDER
CARBON BRUSH CB-407
MAKITA LABEL
TAPPING SCREW4x85
GEAR HOUSING COVER COMPLETE
FLAT WASHER
8
GEAR COMPLETE 1-32
FLAT WASHER7
BALL BEARING 8OlLLB
2
NO USED
INC 47
MODEL DP4WI/DP4W3
DESCRIPTION
NO USED
KEYLESS DRILLCHUCK
I
BEARING RETAINER 22-38 I
ITEM NO DESCRIPTION
18 TAPPING SCREW4x30
I9 TAPPING SCREW4x45
DESCRIPTION
NAME PLATE
BRUSH HOLDER
SPINDLE
I 20 GRIP36 COMPLETE
KEY
4 I 21 BALL BEARING 808ZZ
I 38 HANDLE COVER COMPLETE I
I
37 TAPPING SCREW 4x25 1
I 38 TAPPING SCREW 4x25 2
I 39 SWITCH 1
1 40 TAPPING SCREW 4x18 2
1 41 STRAIN RELIEF
1 42 POWER SUPPLY CORD
I 43 CORDGUARD8
44 SLIDE LEVER
I 45 BRUSHHOLDER
I 48 CARBON BRUSH CB-407 I
I 47 MAKITALABEL I
I
46 TAPPING SCREW 4x85 2
BALL BEARING 8202LLB
I 22 GEAR COMPLETE 20-34
RETAINING RING
S-15 I 23 FLAT WASHER8
GRIP BASE
I 24 RUBBERRING I9
BOLT MEXI30
1 25 BALL BEARING 807LLB
GEAR HOUSING
I 28 INSULATION WASHER
HEUCAL GEAR
28
1 21 ARMATUREASSY
FLAT WASHER
I I 1 INC 25 28 28 29
RETAINING RING
S-I I I 28 FAN55
GEAR HOUSING COVER COMPLETE I 29 BALL BEARING 808LLB
FLAT WASHER
8 I 30
BAFFLEPLATE
GEAR COMPCETE1-32
I 31 FIELD
FLAT WASHER
7 I 32 HOOK
BALL BEARING 8OlLLB
I 33 MOTOR HOUSING SET
INC 41
15

WARNING
Some dust created by power sanding, sawing, grinding,drilling, and other
construction activitiescontains chemicals known [to the State
of California]
to cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
- Leadfrom lead-basedpaints,
- Crystalline silicafrom bricks and cement and other masonry products, and
- Arsenic and chromium from chemically-treated lumber.
Your riskfrom these exposuresvaries, depending on how often you do this
type
of work. To reduceyour exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masksthat are
specially designed to filter out microscopic particles.
MAKITALIMITED ONE YEAR WARRANTY
Warranty Policy
I
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, toone of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
a repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
I
The tool has been abused, misused or improperly maintained;
e alterations have been made tothe tool.
1
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow long an implied warranty lasts,
so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884328-064
PRINTED IN JAPAN
2000-9-N