Makita DP4010 User manual

1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
DOUBLE INSULATION
IMPORTANT: Read Before Using.
2-speed drill
DP4010
DP4011
008321

2
ENGLISH (Original instructions)
SPECIFICATIONS
Model DP4010/DP4011
Speed High Low
Steel 8 mm 13 mm
Capacities Wood 25 mm 40 mm
No load speed (min-1) 0 - 2,900 0 - 1,200
Overall length 347 mm
Net weight 2.3 kg
Safety class /II
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
END201-5
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
･Read instruction manual.
･DOUBLE INSULATION
･Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and electronic
equipment and its implementation in
accordance with national law, electric
equipment that have reached the end of their
life must be collected separately and
returned to an environmentally compatible
recycling facility.
ENE032-1
Intended use
The tool is intended for drilling in wood, metal and plastic.
ENF002-1
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and can
only be operated on single-phase AC supply. They are
double-insulated in accordance with European Standard
and can, therefore, also be used from sockets without
earth wire.
ENG104-1
For European countries only
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 80 dB (A)
Uncertainty (K) : 3 dB (A)
The noise level under working may exceed 80 dB (A).
Wear ear protection
ENG202-3
Vibration
The vibration total value (tri-axial vector sum) determined
according to EN60745:
Work mode: drilling into metal
Vibration emission (ah,D) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
ENG901-1
• The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
• The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
• The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
• Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-17
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
2-speed drill
Model No./ Type: DP4010,DP4011
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
standard or standardized documents:
EN60745

3
The technical file in accordance with 2006/42/EC is
available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
31.12.2013
000331
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
GEA005-3
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always
recommended.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
12. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools
that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
16.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.
Loose clothes, jewellery or
long hair can be caught in moving parts.
17. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.

4
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
GEB001-4
SPECIFIC SAFETY RULES
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to drill safety rules. If you use this power tool
unsafely or incorrectly, you can suffer serious
personal injury.
1. Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
2. Hold power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool
only when hand-held.
7. Do not touch the drill bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
8. Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.

5
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Switch action
1
3
5
2
4
002990
CAUTION:
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns
to the "OFF" position when released.
To start the tool, simply pull the switch trigger. Tool speed
is increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
A speed control screw is provided so that maximum tool
speed can be limited (variable). Turn the speed control
screw clockwise for higher speed, and counterclockwise
for lower speed.
Reversing switch action
A
B
1
002991
This tool has a reversing switch to change the direction of
rotation. Move the reversing switch lever to the position
(A side) for clockwise rotation or the position (B side)
for counterclockwise rotation.
CAUTION:
• Always check the direction of rotation before operation.
• Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
Speed change
1
2
002691
Two speed ranges can be preselected with the speed
change knob.
To change the speed, turn the speed change knob so that the
arrow on the tool body points toward the "I" position on the
knob for low speed or "II" position for high speed.
If it is hard to turn the knob, first turn the chuck slightly in
either direction and then turn the knob again.
CAUTION:
• Use the speed change knob only after the tool
comes to a complete stop. Changing the tool speed
before the tool stops may damage the tool.
• Always set the speed change knob to the correct
position. If you operate the tool with the speed
change knob positioned halfway between the "I"
and "II" position, the tool may be damaged.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing side grip (auxiliary handle)
1
2
3
4
002693
Always use the side grip to ensure operating safety.
Install the side grip so that the teeth on the grip fit in
between the protrusions on the tool barrel.
Then tighten the grip by turning clockwise at the desired
position.
NOTE:
• The depth gauge cannot be used at the position
where the depth gauge strikes against the gear
housing.
1. Grip base
2. Side grip
(auxiliary
handle)
3. Teeth
4. Protrusions
1. Arrow
2. Speed change
knob
1. Reversing switch
lever
1. Lock button
2. Speed control
screw
3. Switch trigger
4. Higher
5. Lower

6
Installing or removing drill bit
For Model DP4010
1
002694
To install the bit, place it in the chuck as far as it will go.
Tighten the chuck by hand. Place the chuck key in each
of the three holes and tighten clockwise. Be sure to
tighten all three chuck holes evenly.
To remove the bit, turn the chuck key counterclockwise in
just one hole, then loosen the chuck by hand.
After using the chuck key, be sure to return to the original
position.
For Model DP4011
1
2
002695
Hold the ring and turn the sleeve counterclockwise to
open the chuck jaws. Place the bit in the chuck as far as it
will go. Hold the ring firmly and turn the sleeve clockwise
to tighten the chuck.
To remove the bit, hold the ring and turn the sleeve
counterclockwise.
Depth gauge
1
002696
The depth gauge is convenient for drilling holes of
uniform depth. Loosen the side grip and insert the depth
gauge into the hole in the grip base. Adjust the depth
gauge to the desired depth and tighten the side grip.
NOTE:
• The depth gauge cannot be used at the position
where the depth gauge strikes against the tool
body.
OPERATION
Holding the tool
Always use side grip (auxiliary handle) and fimly hold the
tool by side grip and switch handle during operations.
Drilling operation
CAUTION:
• Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will only
serve to damage the tip of your bit, decrease the
tool performance and shorten the service life of the
tool.
• There is a tremendous force exerted on the tool/bit
at the time of hole break through. Hold the tool
firmly and exert care when the bit begins to break
through the workpiece.
• A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back
out. However, the tool may back out abruptly if you
do not hold it firmly.
• Always secure small workpieces in a vise or similar
hold-down device.
• Avoid drilling in material that you suspect contains
hidden nails or other things that may cause the bit
to bind or break.
Drilling in wood
When drilling in wood, the best results are obtained with
wood drills equipped with a guide screw. The guide
screw makes drilling easier by pulling the bit into the
workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole,
make an indentation with a center-punch and hammer at
the point to be drilled. Place the point of the bit in the
indentation and start drilling.
Use a cutting lubricant when drilling metals. The
exceptions are iron and brass which should be drilled dry.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result.
1. Depth gauge
1. Sleeve
2. Ring
1. Chuck key

7
Cleaning vent holes
1
008322
The tool and its air vents have to be kept clean. Regularly
clean the tool's air vents or whenever the vents start to
become obstructed.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized Service Centers, always using Makita
replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Drill bits
• Hole saw
• Safety goggles
• Keyless drill chuck 13
• Chuck key
• Grip assembly
• Depth gauge
• Plastic carrying case
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
1. Vent holes

8
www.makita.com
Makita Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation Anjo, Aichi, Japan
884741D220