Makita HP2040 User manual

INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Hammer Drill
20 mm (3/4”)
MODEL HP2040
20 mm (3/4”)
MODEL HP2041
002401
DOUBLE
INSULATION

2
SPECIFICATIONS
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or
serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci-
dents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
3. Keep bystanders, children, and visitors
away while operating a power tool. Distrac-
tions can cause you to lose control.
Electrical Safety
4. Double insulated tools are equipped with
a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized
outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it
Model HP2040/HP2041
Speed High Low
Capacities
Concrete 20 mm (3/4”) -
Steel 8 mm (5/16”) 13 mm (1/2”)
Wood 25 mm (1”) 40 mm (1-9/16”)
No load speed (RPM) 0 - 2,900/min. 0 - 950/min.
Blows per minute 0 - 37,700 0 - 12,400
Overall length 364 mm (14-5/16”)
Net weight 2.3 kg (5.0 lbs)

3
still does not fit, contact a qualified elec-
trician to install a polarized outlet. Do not
change the plug in any way. Double insula-
tion eliminates the need for the three wire
grounded power cord and grounded power
supply system.
5. Avoid body contact with grounded sur-
faces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
8. When operating a power tool outside, use
an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
10. Dress properly. Do not wear loose cloth-
ing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
11. Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch on invites accidents.
12. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
13. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions. Ordinary
eye or sun glasses are NOT eye protection.
Tool Use and Care
15. Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead
to loss of control.
16. Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
17. Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.
18. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing the tool.
Such preventive safety measures reduce the
risk of starting the tool accidentally.
19. Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely
to bind and are easier to control.
21. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool ser-
viced before using. Many accidents are
caused by poorly maintained tools.

4
22. Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
SERVICE
23. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel
could result in a risk of injury.
24. When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of
electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-
ber, the heavier the cord.
SPECIFIC SAFETY RULES USB002-2
DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to hammer drill safety
rules. If you use this tool unsafely or incorrectly, you can suffer
serious personal injury.
1. Hold tools by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or
its own cord. Contact with a “live”wire will
make exposed metal parts of the tool “live”
and shock the operator.
2. Always be sure you have a firm footing. Be
sure no one is below when using the tool in
high locations.
3. Hold the tool firmly with both hands.
Always use the side grip.
4. Keep hands away from rotating parts.
Table 1: Minimum gage for cord
Ampere Rating Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412
10 12 16 16 14 12
12 16 14 12 Not Recommended

5
5. Do not leave the tool running.
Operate the tool only when hand-held.
6. Do not touch the bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
7. Some material contains chemicals which
may be toxic. Take caution to prevent
working dust inhalation and skin contact.
Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this
instruction manual may cause serious personal injury.
SYMBOLS USD202-2
The followings show the symbols used for tool.
V....................... volts
A....................... amperes
Hz ..................... hertz
................ alternating current
....................no load speed
....................Class II Construction
.../min................revolutions or reciprocation per
minute
................number of blow
n˚

6
FUNCTIONAL
DESCRIPTION CAUTION:
•Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Switch action
CAUTION:
•Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
•Switch can be locked in “ON”position for ease of
operator comfort during extended use. Apply caution
when locking tool in “ON”position and maintain firm
grasp on tool.
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch trig-
ger fully, then release it.
Reversing switch action
This tool has a reversing switch to change the direction of
rotation. Move the reversing switch lever to the position
(A side) for clockwise rotation or the position (B side) for
counterclockwise rotation.
CAUTION:
•Always check the direction of rotation before operation.
•Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before
the tool stops may damage the tool.
1. Switch trigger
2. Lock button
1
2
002408
1. Reversing switch lever
A
B
1
002448

7
Speed change
Two speed ranges can be preselected with the speed
change lever.
To change the speed, turn the speed change lever to the
position 1 for low speed or the position 2 for high speed. If
the speed change lever does not turn easily, turn the chuck
slightly in either direction and turn the lever again.
Be sure that the speed change lever is set to the correct
position before operation. Use the right speed for your job.
CAUTION:
•Always set the speed change lever fully to the correct
position. If you operate the tool with the speed change
lever positioned halfway, the tool may be damaged.
•Do not use the speed change lever while the tool is
running. The tool may be damaged.
Selecting the action mode
This tool has an action mode changing button.
For rotation with hammering, depress the button from the
side with symbol fully.
For rotation only, depress the button from the side with
symbol fully.
CAUTION:
•Always depress the action mode changing button all the
way to your desired mode position. If you operate the
tool with the button positioned halfway between the
mode symbols, the tool may be damaged.
1. Speed change knob
1
002418
1. Action mode changing button
1
002425

8
ASSEMBLY CAUTION:
•Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing side grip (auxiliary handle)
Always use the side grip to ensure operating safety. Install
the side grip so that the teeth on the grip fit in between the
protrusions on the tool barrel.
Then tighten the grip by turning clockwise at the desired
position. It may be swung 360°so as to be secured at any
position.
Installing or removing drill bit
For Model HP2041
Hold the ring and turn the sleeve counterclockwise to open
the chuck jaws. Place the bit in the chuck as far as it will go.
Hold the ring firmly and turn the sleeve clockwise to tighten
the chuck.
To remove the bit, hold the ring and turn the sleeve counter-
clockwise.
For Model HP2040
To install the bit, place it in the chuck as far as it will go.
Tighten the chuck by hand. Place the chuck key in each of
the three holes and tighten clockwise. Be sure to tighten all
three chuck holes evenly.
To remove the bit, turn the chuck key counterclockwise in just
one hole, then loosen the chuck by hand.
After using the chuck key, be sure to return to the original
position.
1. Teeth
2. Grip base
3. Side grip
4. Protrusions
1
2
34
002422
1. Sleeve
2. Ring
1
2
002462
1. Chuck key
1
002461

9
Depth gauge
The depth gauge is convenient for drilling holes of uniform
depth. Loosen the side grip and insert the depth gauge into
the hole in the side grip. Adjust the depth gauge to the
desired depth and tighten the side grip.
NOTE:
•The depth gauge cannot be used at the position where
the depth gauge strikes against the tool body.
OPERATION Hammer drilling operation
CAUTION:
•There is a tremendous and sudden twisting force
exerted on the tool/bit at the time of hole break-through,
when the hole becomes clogged with chips and
particles, or when striking reinforcing rods embedded in
the concrete. Always use the side grip (auxiliary handle)
and firmly hold the tool by both side grip and switch
handle during operations. Failure to do so may result in
the loss of control of the tool and potentially severe
injury.
When drilling in concrete, granite, tile, etc., depress the
action mode changing button from the side with symbol
fully to use “rotation with hammering”action.
Be sure to use a tungsten-carbide tipped bit.
Position the bit at the desired location for the hole, then pull
the switch trigger. Do not force the tool. Light pressure gives
best results. Keep the tool in position and prevent it from slip-
ping away from the hole.
Do not apply more pressure when the hole becomes clogged
with chips or particles. Instead, run the tool at an idle, then
remove the bit partially from the hole. By repeating this sev-
eral times, the hole will be cleaned out and normal drilling
may be resumed.
1. Depth gauge
1
002443

10
Blow-out bulb (optional accessory)
After drilling the hole, use the blow-out bulb to clean the dust
out of the hole.
Drilling operation
CAUTION:
•Pressing excessively on the tool will not speed up the
drilling. In fact, this excessive pressure will only serve to
damage the tip of your bit, decrease the tool
performance and shorten the service life of the tool.
•There is a tremendous force exerted on the tool/bit at the
time of hole break through. Hold the tool firmly and exert
care when the bit begins to break through the workpiece.
•A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back out.
However, the tool may back out abruptly if you do not
hold it firmly.
•Always secure small workpieces in a vise or similar hold-
down device.
When drilling in wood, metal or plastic materials, depress the
action mode changing button from the side with symbol
fully to use “rotation only”action.
Drilling in wood
When drilling in wood, the best results are obtained with
wood drills equipped with a guide screw. The guide screw
makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make
an indentation with a center-punch and hammer at the point
to be drilled. Place the point of the bit in the indentation and
start drilling.
Use a cutting lubricant when drilling metals. The exceptions
are iron and brass which should be drilled dry.
1. Blow-out bulb
1
002449

11
MAINTENANCE CAUTION:
•Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
Cleaning vent holes
The tool and its air vents have to be kept clean. Regularly
clean the tool’s air vents or whenever the vents start to
become obstructed.
To maintain product SAFETY and RELIABILITY, repairs, car-
bon brush inspection and replacement, any other mainte-
nance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita
replacement parts.
ACCESSORIES CAUTION:
•These accessories or attachments are recommended for
use with your Makita tool specified in this manual. The
use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding these
accessories, ask your local Makita service center.
•Drill bits
•Hammer drill bits
•Blow-out bulb
•Safety goggles
•Chuck key
•Grip assembly
•Depth gauge
•Plastic carrying case
1. Vent hole
1
002452

Memo
12

13
Fold
Cut
Stamp
Timbre
Makita Canada Inc.
1950 Forbes Street,
Whitby, Ontario
L1N 7B7

14
Your answers to the following questions are appreciated.
Date Purchased Model No.
Serial No.
Initial Last Name
Street Address
City Province
AGE:
Male Female MarriedSingle
Month Day Year 20
Under 19 20-29 30-39 40-49 Over 50
Paste Paste Paste Paste Paste Paste Paste Paste
Paste Paste Paste Paste Paste Paste
Paste Paste Paste Paste Paste Paste
1. This product was purchased from?
Industrial Supply
Other ( )Tool Distributor
Hardware/lumber Store
2. Use of the product is intended for?
5. Any comments?
Home maintenance
Other ( )Industrial maintenance
Construction trade
3. How did you first learn of Makita Power Tools?
Catalog
Other ( )From dealer
Magazine/Newspaper
Store display
4. Most favored points are?
Makita Brand
PowerFeatures
Design
Other ( )Size
Price
Occupation:
Dealer's Name & Address:
Postal Code
Certificate of Warranty
Mail to Makita

15
Factory Service Centres
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools”or con-
tact our customer service department (Tel) 1-800-263-3734
When you need service...
•Explain the problem in a letter
•Enclose the letter with the tool
•Package carefully and send prepaid
to the nearest Makita factory or
authorized service centre
CUSTOMER RECORD
DATE
PURCHASED:
DEALER’S NAME
& ADDRESS:
MODEL NO.:
SERIAL NO.:
Head Office: 1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200 1-800-263-3734
Regional Office: 11771 Hammersmith Way, Richmond
(604) 272 - 3104 1-800-663-0909B.C. V7A 5H6
Regional Office: 6389 boul. Couture, St. Leonard, Quebec
(514) 323 - 1223 1-800-361-7049H1P 3J5(Montreal)
Dartmouth: 202 Brownlow Avenue
(902) 468 - 7064 1-888-625-4821Dartmouth, N.S., B3B 1T5
Ville St. Laurent: 1140 Rue Bégin, Ville St. Laurent, Quebec
(514) 745 - 5025 1-888-745-5025H4R 1X1(Montreal)
Les Saules: 1200 St. Jean Baptiste, Unit 106, Les Saules,
(418) 871 - 5720 1-800-663-5757Quebec, G2E 5E8(Quebec)
Nepean: 210 Colonnade Road, Unit 11, Nepean,
(613) 224 - 5022 1-888-560-2214Ontario, K2E 7M1(Ottawa)
London: 317 Adelaide St. S., Unit 117, London,
(519) 686 - 3115 1-800-571-0899Ontario, N5Z 3L3
Whitby: 1950 Forbes St., Whitby, Ontario, L1N 7B7
(905) 571 - 2200 1-800-263-3734
Mississauga: 6350 Tomken Rd., Unit 8, Mississauga,
(905) 670 - 7255 1-888-221-9811Ontario, L5T 1Y3
Calgary: #8-6115 Fourth St. S.E., Calgary
(403) 243 - 3995 1-800-267-0445Alberta, T2H 2H9
Richmond: 11771 Hammersmith Way, Richmond, B.C.,
(604) 272 - 3104 1-800-663-0909V7A 5H6
Edmonton: 11614-149 Street, Edmonton, Alberta,
(780) 455 - 6644 1-888-455-6644T5M 3R3
Coquitlam: 2131 Hartley Ave., #103
(604) 525 - 7434 1-800-266-7738Coquitlam, B.C. V3K 2Z3
Winnipeg: 1670 St. James Street, Winnipeg, Manitoba,
(204) 694 - 0402 1-800-550-5073R3H 0L3
Saskatoon: 206A-2750 Faithful Avenue Saskatoon,
(306) 931 - 0111 1-888-931-0111Saskatchewan, S7K 6M6

Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during
this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres.
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)
without charge.
This Warranty does not apply:
•where normal maintenance is required,
•repairs have been made or attempted by others,
•the tool has been abused, misused or improperly maintained,
•alterations have been made to the tool.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
“MERCHANTABILITY”AND FITNESS FOR A SPECIFIC PURPOSE,”AFTER THE ONE YEAR TERM OF THIS WARRANTY.
“This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”
MAKITA LIMITED ONE YEAR WARRANTY
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS
WARRANTY.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884114-239