Makita BTD200 User manual

Cordless Impact Driver
Equippedwith Electric Brake
INSTRUCTION MANUAL
BTD200
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jsn 1 N1-MH 1
SF NI-MH 30Ah

SPECIFICATIONS
Capacities
Wood Self drill- Hex
screw ing screw screw
6mm 6mm 6mm
(1/4") (1/4") (1/4")
BatteryCartridge Voltage
82417 24
V
82430 24 V
No load speed (RPM)
Impactsper minute Overall Net
High
Low length weight
0-2,000 0-1,600
o-3,000 o-2,500 232" 29 kg
Low
Imin /min
(9-1Ei") 16 3 Ibs)
BatteryCharger Input output Chargingtime
A
C only DC 30 min
50 HZ -60 HZ 7 2 V- 12 V
DC24SA
60 min
A
C only DC
50
HZ - 60 HZ
7 2 V- 12 V
DC24SA
Manufacturer reserves the right to change specifications without notice
Note Specifications may differ from country to country
WARNING
For your personal safety, READ and understand before using
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
2

GENERAL SAFETY RULES USA0031
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow
all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area cleanand well lit. Cluttered benches anddark areas invite
accidents.
2. Do notoperate powertools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause
you to lose control.
Electrical Safety
4. A battery operated tool with integral batteries or a separate battery pack
must be rechargedonly
with the specifiedcharger for the battery. A charger
that may be suitable for one type of battery may create a risk of fire when
used
with another battery.
5. Use battery operated tool only with specifically designated battery pack.
Use of any other batteries may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing, anduse commonsense whenoperating
7
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A momentof inattention while operating power tools
may result
in serious personal injury.
Dress properly.
Do not wear loose clothing orjewelry. Containlonghair. Keep
your hair, clothing, andgloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught
in moving parts.
8. Avoid accidental starting. Be sure switch is in the lockedor off position before
9.
10.
11.
inserting battery pack. Carrying tools with your finger on the switch or
inserting the battery pack into a tool
with the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on.
A wrench
or a key that is left attachedtoa rotatingpart of the tool may result
in personal
injury.
Donot overreach. Keep proper footingand balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
3

. Tool Use and Care
12. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holdingthe work by hand
or against your body is unstable
and may lead
to loss of control.
13. Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
14. Do not use tool if switch does not turn it on or off. A tool that cannot be
controlled
with the switch is dangerous and must be repaired.
15. Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories, or storing
the tool. Such preventivesafety measures reduce the risk of starting thetool
acc
id e n ta II y.
16. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it away from other metalobjects like:
paper clips, coins, keys, nails, screws,
or other small metal objectsthat can
make a connection from one terminal to another. Shorting the battery
terminals together may cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools
with sharp cutting edge are less likely to bind and are easier
to control.
19. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool's operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly
maintained tools.
20. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one
tool maycreate a risk of injury
when used
on another tool.
Service
21. Tool service must be performed only by qualified repair personnel. Service
or maintenance performedby unqualified personnel may result in a risk of injury.
22. When servicing a tool, use only identical replacement parts. Follow
instructions
in the Maintenance section of this manual. Use of unauthorized
parts or failure
to follow Maintenance Instructionsmaycreate a risk of shock
or injury.
4

Specific Safety Rules
USBO24 1
1. Holdtool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring. Contact with
a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
4. Hold the tool firmly.
5. Wear ear protectors.
SYMBOLS
The followings show the symbols used for tool
v .................................... volts
....................................
- direct current
% .................................... no load speed
.../ min ................................... revolutions or rectprocation per minute
.................................... number of blow
5

uscooz 1
Length of Cord (Feet) 25
AWG Size of Cord 18
IMPORTANT SAFETY INSTRUCTIONS
50 100 150
18 18 16
1.
2.
3.
4.
5.
6.
7.
8.
FOR CHARGER &
BATTERY CARTRIDGE
SAVE THESE INSTRUCTIONS
- This manual
9. Do not operate charger with damaged cord or plug - replace them immediately.
IO. Do not operate charger if it has receiveda sharp blow, been dropped, or otherwise
damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble Charger or battery cartridge; take it to a qualified serviceman
when service or repair isrequired. Incorrect reassembly may result
in a riskof electric
shock or fire.
12. To reduce risk of electric shock, unplug charger from outlet before attempting any
maintenance or cleaning. Turning off controls will not reduce this risk.
13. If operatingtime has become excessively shorter, stop operating immediately. It may
result
in a risk of overheating, possible burns and even an explosion.
14. If electrolyte gets into your eyes, rinse them out with clear water and seek medical
attention right away.
It may result in loss of your eyesight.
6

vsc002 7
A D D IT1 0 N AL SAFETY RU LES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do not attempt touse a step-uptransformer, anengine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
and even a breakdown.
(I) Do not touch the terminals with any conductive material.
(2) Avoid storing batterycartridge in a container with other metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC
(122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
5.
Do not store the tool and Battery Cartridge in locations where the tempera-
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
Symbols
The following show the symbols usedfor the charger. Be sure that you understandtheir meaning before use.
@ 4
0 Ready to charge
0 Charging
0 Chargingcomplete
*z & 0 Delaycharge (Cooling)
mx 0 Defectivebattery
0 Conditioning
8 x 0 Cooling abnormality
7

FUNCTIONAL DESCRIPTION
Installing or removing battery cartridge
*Always switch off the tool before inser-
tion or removal of the battery cartridge
To remove the battery cartridge. with-
draw
it from the tool while sliding the
button on the cartridge
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
it into
place Always insert
it all the way until it
locks in place with a little click If you can
see the red part on the upper side
of the
button,
it is not locked completely Insert
it fully until the red part cannot be seen If
-
not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when inserting the battery cartridge. If the cartridge does not slide in
easily,
it Is not being inserted correctly.
Charging
1, Plugthe battery charger into your power
source. Two charging lights
will flash in
green color repeatedly.
2. Insert the battery cartridge into charger
until it stops adjusting to the guide of
charger. Terminal cover of charger can
be opened with inserting and closed
with pulling out the battery cartridge.
3. When the battery cartridge is inserted,
the charging light color will change from
green to red and charging will begin.
The charging light will keep lighting up lit
steadily during charging.
One red charging light indicates charged condition in
0 - 80% and two red ones indi-
cates 80
- 100%
4 With finish of charge, the charging lights will change from two red ones to two green
ones
The charging time is as follows
Battery B2417 approx
30 minutes
Battery 82430 approx
60 minutes
5 If you leavethe battery cartridge in the charger after the charging cycle is complete, the
charger will switch into its "trickle charge (maintenancecharge)" mode which will last
approximately 24 hours
6 After charging, unplug the charger from the power source
8

Coolingsystem
This charger is equipped with cooling fan for heated battery in order to enablethe battery
to prove its own performance. Sound of cooling air comes out during cooling, which
means not trouble on the charger.
-Trouble on cooling fan
-Incomplete cool down of battery, such as, being clogged with dust
The battery can be charged in spite of the yellow warning light. But the charging time will
be longer than usual inthis case.
Check the sound of cooing fan, vent on the charger and battery, which can be sometime
clogged with dust.
*The cooling system is in order although no sound of cooling fan comes out, if the yellow
warning light will not flash.
*Always keep clean the vent on charger and battery for cooling.
*The products should be sent to repair or maintenance, if the yellow warning light will
Conditioningcharge
Conditioning charge can extend the life of battery by automatically searching the optimum
chargingcondition for the batteries in every situation.
The battery employed in the following conditions repeatedly, will be worn out shortly, and
yellow warning light may flash.
1. Rechargeof battery with its high temperature
2. Rechargeof battery with its low temperature
3. Rechargeof full charged battery
4. Over-dischargeof battery (continueto discharge battery in spite of down of power.)
5. Rechargeunder broken cooling system
The charging time of such battery is longer than usual
Trickle charge (Maintenancecharge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after
fullcharge, the charger will switch into its "trickle charge (maintenancecharge)" mode and
keep the battery cartridge fresh and fully charged
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged.
Yellow light will flash for warning in the following cases.
frequently flash.
Always
stop tool operation and charge the battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery cartridge.
Overchargingshortens the battery service life.
3. Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
4. Chargethe Nickel Metal Hydride battery cartridge when you do not use it for more than
six months.
9

NOTE:
*The battery charger IS for charging Makita-battery cartridge. Never use it for other pur-
poses or for other manufacturer’s batteries.
When you charge a new battery cartridge or a battery cartridge which has not been used
for
a long period of time,, it may not accept a full charge. This is a normal condition and
does not indicate
a problem. You can recharge the battery cartridge fully after discharg-
ing it completely and recharging
a couple of times.
If you charge a battery cartridge from a just-operated tool or a battery cartridge which
has been left in
a location exposed to direct sunlight for a long time, the charging light
may flash in red color.
If this occurs, wait for a while. Chargingwill begin after the bat-
tery cartridge is cooled by the cooling fan installed in the charger. When the temperature
on battery
is more than approx. 70°C, two charging lights may flash in red color, and
when approx. 50°C
- 70°C, one charging light in redcolor.
If the charging light flashes alternately in green and red color, charging is not possible.
The terminals on the charger or battery cartridge are clogged with dust or the battery
cartridge is worn out or damaged.
Any of the following conditions indicates damageto the charger and/or battery cartridge.
Ask your Makita Authorized or FactoryService Center to check them.
1) The charging light does not flash (green)when the battery charger is plugged into a
2) The charging light does not light up or flash (red)when the battery is inserted in the
3) Charging is not completed at even more than two hours after red light comes ON at
power source.
charger port.
start
of charging.
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to See that the switch
trigger actuates properly and returns to the “OFF” position when released
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger. Release the trigger to
stop.
10

Reversing switch action
CAUTION
Always check the direction of rotation before operation
Use the reversing switch only after the tool comes to a complete stop Changing the
When not operating the tool, always set the reversing switch lever to the neutral posi-
direction of rotation before the
tool stops may damage the tool
tion.
This tool has
a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the
A side for
clockwise rotation or from the B side for
counterclockwise rotation. When the
switch lever
is in the neutral position, the
switch trigger cannot be pulled.
Speed change
To change the speed, first switch off the
tool and then slide the speed change lever
to the "A" side (2) for high speed or "B"
side (1) for low speed. Be sure that the
speed change lever is set to the correct
position before operation. Use the right
speed for your job.
Reversing switch lever
Clockwise Counterclockwise
L
CAUTION:
*Always set the speed change lever fully to the correct position.
If you operate the tool
with the speed change lever positioned half-way between the "A" side (2) and "6" side
(11, the tool may be damaged.
DOnot use the speed change lever while the tool is running. The tool may be damaged.
11

ASSEMBLY
Installing or removing driver bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removing the bit.
Use only the driver bit or socket bit shown
I
To install the bit, pull the sleeve in the
direction of the arrow and insert the bit into
the sleeve as
far as it will go. Then release
the sleeve to secure the bit.To remove the
bit, pull the sleeve in the direction of the
arrow and pull the bit out firmly.
NOTE:
7 ----
Bit Sleeve
I
Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward
pressure to the tool to the extent that the bit will not slip off the screw and turn the tool
on
to start operation.
12

MA1 NTE NANCE
CAUTION:
Always be sure that the tool is switched off and the battery cartridge
is removed before
attempting to perform inspectionor maintenance
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down to
the limit mark. Keep the carbon brushes
clean and free to
slip in the holders. Both
carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
Use
a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
Limit mark
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment should
be performed
by Makita Authorized or Factory Service Centers, always using Makita
replacementparts
13

ACCESSORIES
CAUTION
These accessories
or attachments are recommended for use with your Makita tool specified in this
manual The use
of any other accessories or attachments might present a risk of injun/ to persons
The accessories or attachments should be used only in the proper and intended manner
784207-3
Bits
Part No
Phillips 7842
1 5-OA
e=€Em
I 150 15-7/8")
Double-ended#2 Phillips I Slotted bit
1-3/4" long: Part No 7846144
2-1/2" long: Part
No. 784613-A
-
Part No L h"
784202-3 45 (1-3/4")
784203-1 65 12-5/8")
784206-5
1 10 (4-3/8")
High Capacity Battery charger
Model DC24SA
- Ni-MH (NickelMetal Hydride)
battery B2417
Part No 193128-2
Magnetic nutsetter
Part No.
784819-~
784820-A
Shoulder strap
Ni-MH (NickelMetal Hydride)
battery B2430
Part No 193131-3
14

i- 7
MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period
of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one
of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
. repairs are required because of normal wear and tear
The tool has been abused, misused or improperly maintained,
alterations have been made tothe tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQULNTIAL DAMAGES FROM THE SALEOR USE OF THE PRODUCT. THIS DISCLAIMER
i APPLIES BOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.”
AFTER THE ONE-YEAR TERM
OF THISWARRANTY.
Ths Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion
or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation
on how long an implied warranty lasts. so the above limitation may not apply to you.
-
M akita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884340-064
PRINTED IN JAPAN
M00-6N