Makita DTD152RTJ User manual

INSTRUCTION MANUAL
Cordless Impact Driver
DTD152
ENGLISH: Original instructions
Read before use.

2ENGLISH
SPECIFICATIONS
Model: DTD152
Fastening capacities Machine screw 4 mm - 8 mm
Standard bolt 5 mm - 16 mm
High tensile bolt 5 mm - 12 mm
No load speed 0 - 2,900 min-1
Impacts per minute 0 - 3,500 min-1
Overall length 137 mm
Rated voltage D.C. 18 V
Battery cartridge BL1815, BL1815N, BL1820,
BL1820B
BL1830, BL1840, BL1850,
BL1840B, BL1850B
Net weight 1.3 kg 1.5 kg
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsandbatterycartridgemaydifferfromcountrytocountry.
• Weight,withbatterycartridge,accordingtoEPTA-Procedure01/2003
Symbols
Thefollowingshowthesymbolsusedfortheequip-
ment. Be sure that you understand their meaning before
use.
Read instruction manual.
Cd
Ni-MH
Li-ion
Only for EU countries
Donotdisposeofelectricequipmentor
battery pack together with household waste
material!
In observance of the European Directives,
onWasteElectricandElectronic
EquipmentandBatteriesandAccumulators
andWasteBatteriesandAccumulators
and their implementation in accordance
withnationallaws,electricequipmentand
batteries and battery pack(s) that have
reached the end of their life must be col-
lected separately and returned to an envi-
ronmentally compatible recycling facility.
Intended use
Thetoolisintendedforscrewdrivinginwood,metal
and plastic.
Noise
ThetypicalA-weightednoiseleveldeterminedaccord-
ing to EN60745:
Sound pressure level (LpA):93dB(A)
Sound power level (LWA):104dB(A)
Uncertainty(K):3dB(A)
WARNING: Wear ear protection.
Vibration
Thevibrationtotalvalue(tri-axialvectorsum)deter-
mined according to EN60745:
Workmode:impacttighteningoffastenersofthemaxi-
mum capacity of the tool
Vibration emission (ah):10.5m/s2
Uncertainty(K):1.5m/s2
NOTE:Thedeclaredvibrationemissionvaluehas
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE:Thedeclaredvibrationemissionvalue
may also be used in a preliminary assessment of
exposure.
WARNING:Thevibrationemissionduringactual
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures to
protect the operator that are based on an estimation
ofexposureintheactualconditionsofuse(taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
EC Declaration of Conformity
For European countries only
Makita declares that the following Machine(s):
Designation of Machine: Cordless Impact Driver
ModelNo./Type:DTD152
Conforms to the following European Directives:
2006/42/EC
Theyaremanufacturedinaccordancewiththefollowing
standard or standardized documents: EN60745
Thetechnicalleinaccordancewith2006/42/ECis
available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
18.3.2015
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium

3ENGLISH
General power tool safety warnings
WARNING: Read all safety warnings and all
instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
Theterm"powertool"inthewarningsreferstoyour
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust.Powertoolscreatesparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.Thereisanincreasedriskofelec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions.Waterenteringapowertoolwillincrease
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication.Amomentofinattentionwhileoperating
powertoolsmayresultinseriouspersonalinjury.
2. Use personal protective equipment. Always
wear eye protection.Protectiveequipmentsuch
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
willreducepersonalinjuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
yourngerontheswitchorenergisingpowertools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.Awrenchorakeyleft
attached to a rotating part of the power tool may
resultinpersonalinjury.
5. Do not overreach. Keep proper footing and
balance at all times.Thisenablesbettercontrol
ofthepowertoolinunexpectedsituations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.Looseclothes,jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application.Thecorrect
powertoolwilldothejobbetterandsaferatthe
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off.Anypowertoolthatcannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.Powertoolsaredangerousinthe
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean.Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer.Achargerthatissuitablefor
onetypeofbatterypackmaycreateariskofre
when used with another battery pack.
2. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packsmaycreateariskofinjuryandre.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from
one terminal to another. Shorting the battery

4ENGLISH
terminalstogethermaycauseburnsorare.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help.Liquidejectedfromthebatterymaycause
irritation or burns.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts.Thiswillensurethatthesafetyofthepower
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Cordless impact driver safety
warnings
1. Hold power tool by insulated gripping sur-
faces, when performing an operation where
the fastener may contact hidden wiring.
Fastenerscontactinga"live"wiremaymake
exposedmetalpartsofthepowertool"live"and
could give the operator an electric shock.
2. Always be sure you have a rm footing.
Be sure no one is below when using the tool in
high locations.
3. Hold the tool rmly.
4. Wear ear protectors.
5. Do not touch the bit or the workpiece immedi-
ately after operation. They may be extremely
hot and could burn your skin.
6. Keep hands away from rotating parts.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product.
MISUSE or failure to follow the safety rules stated
in this instruction manual may cause serious
personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridgermlymaycausethemtoslipoffyourhands
and result in damage to the tool and battery cartridge
andapersonalinjury.

5ENGLISH
3
1
2
1. Red indicator 2. Button 3. Battery cartridge
Toremovethebatterycartridge,slideitfromthetool
while sliding the button on the front of the cartridge.
Toinstallthebatterycartridge,alignthetongueonthe
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Battery protection system
Lithium-ion battery with star marking
1
1. Star marking
Lithium-ionbatterieswithastarmarkingareequipped
withaprotectionsystem.Thissystemautomatically
cutsoffpowertothetooltoextendbatterylife.
Thetoolwillautomaticallystopduringoperationifthe
tooland/orbatteryareplacedunderoneofthefollowing
conditions:
Overloaded:
Thetoolisoperatedinamannerthatcausesittodraw
an abnormally high current.
In this situation, release the switch trigger on the tool
and stop the application that caused the tool to become
overloaded.Thenpulltheswitchtriggeragaintorestart.
If the tool does not start, the battery is overheated.
In this situation, let the battery cool before pulling the
switch trigger again.
Low battery voltage:
Theremainingbatterycapacityistoolowandthetool
will not operate. In this situation, remove and recharge
the battery.
Indicating the remaining battery
capacity
Onlyforbatterycartridgeswith"B"attheendofthe
model number
1
2
1. Indicator lamps 2. Check button
Pressthecheckbuttononthebatterycartridgetoindi-
catetheremainingbatterycapacity.Theindicatorlamps
light up for few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
Thebattery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.

6ENGLISH
Switch action
1
1. Switch trigger
CAUTION: Before inserting the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
Tostartthetool,simplypulltheswitchtrigger.Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
Lighting up the front lamp
1
1. Lamp
CAUTION: Do not look in the light or see the
source of light directly.
Pulltheswitchtriggertolightupthelamp.Thelamp
keeps on lighting while the switch trigger is being pulled.
Thelampgoesout10-15secondsafterreleasingthe
trigger.
NOTE: Use a dry cloth to wipe the dirt off the lens of
the lamp. Be careful not to scratch the lens of lamp, or
it may lower the illumination.
Reversing switch action
1
AB
1. Reversing switch lever
CAUTION: Always check the direction of rota-
tion before operation.
CAUTION: Use the reversing switch only after
the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may dam-
age the tool.
CAUTION: When not operating the tool, always
set the reversing switch lever to the neutral
position.
Thistoolhasareversingswitchtochangethedirection
of rotation. Depress the reversing switch lever from the
AsideforclockwiserotationorfromtheBsideforcoun-
terclockwise rotation.
Whenthereversingswitchleverisintheneutralposi-
tion, the switch trigger cannot be pulled.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Installing or removing driver bit/
socket bit
Useonlydriverbit/socketbitthathasinsertingportion
showninthegure.Donotuseanyotherdriverbit/
socket bit.

7ENGLISH
For tool with shallow driver bit hole
A=12mm
B=9mm
Use only these type of driver
bit. Follow the procedure
1. (Note) Bit-piece is not
necessary.
For tool with deep driver bit hole
A=17mm
B=14mm
Toinstallthesetypesofdriver
bits, follow the procedure 1.
A=12mm
B=9mm
Toinstallthesetypesofdriver
bits, follow the procedure 2.
(Note) Bit-piece is necessary
for installing the bit.
Procedure 1
For tool without one-touch type sleeve
2
1
1. Driver bit 2. Sleeve
Toinstallthedriverbit,pullthesleeveinthedirectionof
the arrow and insert the driver bit into the sleeve as far
as it will go.
Thenreleasethesleevetosecurethedriverbit.
For tool with one-touch type sleeve
Toinstallthedriverbit,insertthedriverbitintothe
sleeve as far as it will go.
Procedure 2
In addition to Procedure 1, insert the bit-piece into the
sleeve with its pointed end facing in.
123
1. Driver bit 2. Bit-piece 3. Sleeve
Toremovethedriverbit,pullthesleeveinthedirection
of the arrow and pull the driver bit out.
NOTE: If the driver bit is not inserted deep enough
into the sleeve, the sleeve will not return to its original
position and the driver bit will not be secured. In this
case, try re-inserting the bit according to the instruc-
tions above.
NOTE:Whenitisdifculttoinsertthedriverbit,pull
the sleeve and insert it into the sleeve as far as it will
go.
NOTE:Afterinsertingthedriverbit,makesurethatit
isrmlysecured.Ifitcomesout,donotuseit.
Installing hook
2
3
1
1. Groove 2. Hook 3. Screw
Thehookisconvenientfortemporarilyhangingthetool.
Thiscanbeinstalledoneithersideofthetool.Toinstall
the hook, insert it into a groove in the tool housing on
eithersideandthensecureitwithascrew.Toremove,
loosen the screw and then take it out.
OPERATION
Theproperfasteningtorquemaydifferdependingupon
thekindorsizeofthescrew/bolt,thematerialofthe
workpiecetobefastened,etc.Therelationbetweenfas-
teningtorqueandfasteningtimeisshowninthegures.

8ENGLISH
Proper fastening torque for standard bolt
120
100
80
60
40
20
M14
M12
M10
M8
N•m
2
1
(kgf•cm)
(1224)
(1020)
(816)
(612)
(408)
(204)
0
140
(1428)
123
M16
M16
M14
M12
M10
M8
1.Fasteningtime(second) 2.Fasteningtorque
Proper fastening torque for high tensile bolt
0
123
M12
M10
160
(1632)
140
(1428)
120
(1224)
100
(1020)
80
(816)
60
(612)
40
(408)
20
(204)
M8
M12
M10
M8
N•m
(kgf•cm)
2
1
1.Fasteningtime(second) 2.Fasteningtorque
Holdthetoolrmlyandplacethepointofthedriverbit
inthescrewhead.Applyforwardpressuretothetoolto
theextentthatthebitwillnotslipoffthescrewandturn
the tool on to start operation.
NOTICE: If you use a spare battery to continue the
operation, rest the tool at least 15 min.
NOTE:Usetheproperbitfortheheadofthescrew/
bolt that you wish to use.
NOTE:WhenfasteningM8orsmallerscrew,choose
aproperimpactforceandcarefullyadjustpressureon
the switch trigger so that the screw is not damaged.
NOTE: Hold the tool pointed straight at the screw.
NOTE: If the impact force is too strong or you tighten
thescrewforatimelongerthanshowninthegures,
the screw or the point of the driver bit may be over-
stressed, stripped, damaged, etc. Before starting your
job,alwaysperformatestoperationtodeterminethe
proper fastening time for your screw.
Thefasteningtorqueisaffectedbyawidevarietyof
factorsincludingthefollowing.Afterfastening,always
checkthetorquewithatorquewrench.
1. Whenthebatterycartridgeisdischargedalmost
completely, voltage will drop and the fastening
torquewillbereduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket
bitwillcauseareductioninthefasteningtorque.
3. Bolt
• Eventhoughthetorquecoefcientandthe
class of bolt are the same, the proper fasten-
ingtorquewilldifferaccordingtothediame-
ter of bolt.
• Eventhoughthediametersofboltsarethe
same,theproperfasteningtorquewilldiffer
accordingtothetorquecoefcient,theclass
of bolt and the bolt length.
4. Themannerofholdingthetoolorthematerial
of driving position to be fastened will affect the
torque.
5. Operating the tool at low speed will cause a reduc-
tioninthefasteningtorque.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
Replacing carbon brushes
1
1. Limit mark
Check the carbon brushes regularly.
Replace them when they wear down to the limit mark.
Keep the carbon brushes clean and free to slip in the
holders.Allcarbonbrushesshouldbereplacedatthe
same time. Use only identical carbon brushes.
1. Use a screwdriver to remove two screws then
remove the rear cover.

9ENGLISH
1
2
1. Rear cover 2. Screw
2. Raise the arm part of the spring and then place
it in the recessed part of the housing with a slotted bit
screwdriver of slender shaft or the like.
2
1
3
1.Recessedpart 2.Spring 3.Arm
3. Use pliers to remove the carbon brush caps of
thecarbonbrushes.Takeouttheworncarbonbrushes,
insert the new ones and replace the carbon brush caps
in reverse.
1
1. Carbon brush cap
4. Make sure to place the lead wire in opposite side
of the arm.
1
2
1. Lead wire 2. Carbon brush cap
5. Makesurethatthecarbonbrushcapshavetinto
the holes in brush holders securely.
1
2
1. Hole 2. Carbon brush cap
6. Reinstall the rear cover and tighten two screws
securely.
7. Insert the battery cartridge into the tool and break
in brushes by running tool with no load for about 1
minute.
8. Check the tool while running and electric brake
operation when releasing the switch trigger. If electric
brakeisnotworkingwell,askMakitaAuthorizedor
Factory Service Centers for repair.
TomaintainproductSAFETYandRELIABILITY,
repairs,anyothermaintenanceoradjustmentshould
beperformedbyMakitaAuthorizedorFactoryService
Centers, always using Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual.Theuseofanyother
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service

10 ENGLISH
Center.
• Driverbits
• Hook
• Plasticcarryingcase
• Makitagenuinebatteryandcharger
• Batteryprotector
NOTE: Some items in the list may be included in the
toolpackageasstandardaccessories.Theymay
differ from country to country.

11

www.makita.com
Makita
Jan-Baptist Vinkstraat 2, 3070, Belgium
Makita Corporation Anjo, Aichi, Japan
885432-226
EN
20150522
This manual suits for next models
3
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