Makita HR2000 User manual

Rotary Hammer
Capacities
In wood In steel In concrete
18"
13" 20 mm
(11116") (112") (314")
I
20 mm (3/4") MODEL HRZOOO
Variable Speed
No load speed Blows Overall Net
(RPMI per minute length weight
0 ~ 4,200 330" 2.7 kg
(13") (6 Ibsl
0 ~ 1,200
INSTRUCTION MANUAL
DOUBLE
INSULATION
SPEC I F lCATl0 N S

SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULD ALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keep work area well
lit. Don't expose power tools torain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, tools shouldbestored in dry, and high
or locked-up place - out of reach of children.
DON'T FORCETOOL.
It will dothejob betterand safer atthe ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment todo the job of a
heavy-dutytool. Don't use tool for purpose not intended; for example, don't
use circular saw for cutting tree limbs or logs.
DRESS PROPERLY. Don't wear loose clothingorjewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect toolcords periodicallyand
if damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not inuse, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool beforeturning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry toolwithfinger on switch.
Be sure switch is OFF when plugging
in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
in line voltage resultingin loss of power and overheating. Table 1 shows the
correct size to use depending oncord lengthand nameplate ampere rating.
If
in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1
MINIMUM GAGE FOR CORD SETS
0- 6
6
- 10
10
- 12
12
- 16
I
Total Length of Cord in Feet
18 16 14
16 16 14 12
14 12
Not Recommended
18 16 ;: 1 12
1 0 - 25 I 26 - 50 I 51 - 100 I 101 - 150
~
Ampere Rating
More Not More
Than Than AWG
17. OUTDOOR USE EXTENSIONCORDS. When toolisusedoutdoors, use only
extension cords intended for use outdoors and so marked.
18. STAY ALERT. Watch what you aredoing, use common sense. Don't operate
tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that it will
operate properly and perform itsintendedfunction. Check for alignment of
moving parts, bindingof moving parts, breakageof parts, mounting, andany
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicatedelsewhere inthis instruction manual.
Have defective switches replaced
by authorized service center. Don't use
tool if switch does not turn
it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Preventbody contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21. REPLACEMENT PARTS. When servicing, useonly identical replacementparts.
22. POLARIZEDPLUGS. TO reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If
it still doesnot fit, contact a qualified electrician toinstall
the proper outlet. Do not change the plug in any way.
3

VOLTAGE WARNING: Before connecting the tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool.
A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user - as well as damage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
ADDITIONAL SAFETY RULES
1. Wear a hard hat (safety helmet), safety glasses and/or face shield. It is also
highly recommended that you wear a dust mask, ear protectors andthickly
padded gloves.
2. Be sure the bit is secured in place before operation.
3. Under normaloperation, the tool isdesignedtoproducevibration. Thescrews
can come loose easily, causing a breakdown or accident. Check tightness
of screws carefully before operation.
4. In cold weather or when the tool has notbeen used for a longtime, let the
tool warm up for several minutes by operating it under no load. This will
loosen up the lubrication. Without proper warm-up, hammering operation
is difficult.
Be sure no one is below when using the tool in high locations.
5. Always be sure you have a firm footing.
6. Hold the tool firmly with both hands.
7. Keep hands away from moving parts.
8. Do not leave the tool running. Operate the tool only when hand-held.
9. Do not point the tool at any one in the area when operating. The bit could
fly out and injure someone seriously.
IO. When drilling or chippinginto walls, floors or wherever "live" electrical wires
may be encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool by the insulated grasping surfaces to prevent electric shock
if you drill or chip into a "live" wire.
11. Do not touch the bit or parts close tothe bit immediately after operation;
they may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4

Bit grease
Coat the bit shank head beforehand with a small amount (about 0.5- 1 g; 0.02-0.04'0z.)
of bitgrease. This chuck lubricationassures smooth action and longer service life.
Installingor removingdrill bit
CAUTION :
Always be sure that the tool is switched off and unplugged before installing or removing
the bit.
To install the bit, turn the change ring in
the direction of the arrow until the
a
mark on the change ring is aligned with the
I mark on the rubber cap. Align the key
groove on the bit shank with the mark
onthe rubber cap and insert the bit.
Turn the change ring in the direction
of the
arrow until the a mark on the change
ring
is aligned with the 8 mark on the
rubber cap to secure the bit.
Adjustingdepth of drilling
Loosen the wing bolt and adjust the depth
gauge to the desired depth. After adjusting,
tighten the wing bolt.
Side grip (auxiliary handle)
The side grip swings around to either side,
allowing easy handling of the tool in any
position. Loosen the side grip by turning
it
counterclockwise, swing it to the desired
position and then tighten it by turning
clockwise.
Key groove Rubber cap
Rubber cap Change ring
Wing bolt
I
5

Switchaction
Tool speed
is increased by increasing pres-
sure onthe trigger. To start the tool, simply
pull the trigger.
Release the trigger to stop.
For continuous operation, pull the trigger
and then push in the lock button. To stop
the tool from the locked position, pull the
trigger fully, then release it. A speed con-
trol screw
is provided so that maximum
tool speed can be limited (variable). Turn
the speed control screw clockwise for
higher speed, and counterclockwise for
lower speed.
Higher _Lower
Speed control screw
Lock button
CAUTION:
Before plugging in the tool, always check to
see that the trigger switch actuates properly
and returns to the "OFF" positionwhen released.
Reversingswitch action
This tool has
a reversing switch to change
the direction of rotation. Move the revers-
ing switch lever to the &> position for
clockwise rotation or the 4%) position for
counterclockwise.
CAUTION
:
*Always check the direction of rotation
before dril
I ing.
*Use the reversing switch only when the
tool comes to
a complete stop. Changing
the direction of rotation before the tool
stops may ruinthe tool.
Torque limiter
The torque limiter will actuate when
a certain torque level is reached. The motor will
disengage from the output shaft. When this happens,the bitwill stop turning.
CAUTION
:
*As soon as the torque limiter actuates, switch off the tool immediately. This will help
prevent premature wear of the tool.
0 Hole saws, core bits, diamond core bits, etc. cannot be used with this tool. They tend
to pinch or catch easily in the hole. This will cause the torque limiter to actuate too
frequently
.
6

Hammer drilling operation
*Position the bit at the location for the
hole, then pull the trigger.
Do not force the tool. Light pressure
gives best results. Keep the tool in posi-
tion and prevent it from slipping away
fromthe hole.
*Do not apply more pressure when the
hole becomes clogged with chips or par-
ticles. Instead, run the tool
at an idle,
then remove from the hole. By repeating
this several times, the holewill be cleaned
out.
Dust cup
Use the dust cup to preventdust from fall-
ing over the
tool and on yourself when
performing overhead drilling operations.
Attach the dust cup to the bit
as shown in
the figure. The dust cup can be attachedto
the bit upto 14.5 mm (9/16') in diameter.
Drilling in wood or metal
Use the optional drill chuck assembly (con-
sisting
of drill chuck, chuck adapter and
screw) for drilling up to 13mm
(1/2") in
metal and up to 18 mm (11/16") inwood.
To install it, refer to "installing or remov-
ingdrill bit".
/
. -I---
-Bit
CUP
Drill chuck
CAUTION :
Be sure to use only the drill chuck assembly or chuck adapter assembly specified in this
manua
I (See "accessories" ).
The use of any other drill chuck assembly or chuck adapter assembly may cause damage
to the drill chuck or chuck adapter. Also, the screw holding the drill chuck and chuck
adapter together will come loose when reversing the tool.
NOTE
:
If you need assemble the drill chuck and chuck adapter assembly, proceed as follows.
7

Secure the drill chuck in a vise or similar
securing devise. Place the chuck key in
one of the three holes so that the chuck
body will not turn.
rChuck key /
Remove the screw from the chuck adapter assembly and screw the chuck adapter into
the drill chuck. Use a wrench to tighten the chuck adapter securely, applying about 300-
400 kgf . cm (21.6-28.9 Ib . ft) torque. [Note : youcan obtain 300-400 kgf . cm (21.6-
28.9
Ib . ft) torque by applying pressure of 30-40 kg (66-88 Ibs) to the wrench while
holding the portion
10 cm (4") fromthewrench head.]
Open the chuck jaws fully and insert the
screw through the chuck opening. Tighten
the screw counterclockwise with
a screw-
driver.
-
Screw
8

MAINTENANCE
CAUTION:
Always be sure that the tool
is switched off and unplugged before attempting to perform
inspection or maintenance.
Sharpening tungsten-carbidetip bit
When your bit becomes dull, use an ordinary benchgrinder with a wheel made of silicon
carbideto resharpen it.
CAUTION :
Be sure to maintain the original angles of the tip. Especially without 60" chamfering,
0 Do not quench the bit inwater or oil.
Do not grind the sides Band C.
the tungsten-carbidetip may be damaged.
0.5 ir
A - A' Cross section
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
9

ACCESSOR I ES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments shouldbe used only in the proper and intendedmanner.
0 Tungsten-carbide tip bits
0 Hammer grease 30 g; 1 or.
Part No. 181490-7
0 Bit grease 100 g; 3.5 or.
Part No. 181573-3
0 Steel carrying case
Part No. 181872-3
0 Chuck key S13
Part No. 763411-7
0 Drill chuck S13
Part No. 763047-2
1
t-
o Chuck adapter
Part No. 122331-8
0 Depth gauge
Part No. 321144-6
0 Dust cup
Part No. 421342-3
0 Grip 37
Part No. 273496-0
0 Hex wrench5
Part No. 783203-8
0 Safety goggles
Part No. 191686-2
10

Nov.-14-'91 EN
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
11

KODELHR2000 Jan -08-'92 US
1
2
3
4
5
6
7
8
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
-
Ring Spring 26
Flat Washer 13
5
Rubber Ring 17
Idler
Impact Bolt
0 Ring 10
0 Ring 10
Tool Holder
0 Ring 10
Spur Gear 39
Compression Spring
35
Flat Washer 34
Ring Spring 30 5
011 Seal 28
Ball Bearing 6904LLU
Gear Housing
Change
Ring
Cap 37
Washer 28
Crank Housing
Pin 7
Striker
0 Ring 16
Peton Cylinder
Piston
Joint
Washer
Bell Crank
Washer
Gear Housing Packing
Gear
Housing cover
Pl" 8
0 Ring 26
Ball Bearing 6200
011 see1 12
Fan 62
ARMATURE ASSEMBLY
[With Item 38 64
& 851
Baffle Plate
Hex Bolt M5x55 [With Washer & Bond1
':,'OM $tD DESCRIPTION
42
43
44
45
46
47
48
49
50
51
54
55
56
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
16
77
78
79
81
82
83
84
-
1
2
1
1
1
1
1
1
1
2
1
2
2
1
1
4
2
5
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
1
1
-
Note: The switch and other part specifications may dlffer from country to country
FIELD ASSEMBLY
Rivet 0-5
Name Plate
Motor Housing
Switch
0 Ring 11
Cord Guard
Cord
Strain
Relief
Pan Head Screw M4x18 IWith Washerl
Handle Cover
Pan Head Screw M4xt4 lWith Washerl
Brush Holder
Switch
Switch Cover
Pan Head Screw M5x55 lWith Washer]
Carbon Brush
Pan Head Screw M4x22 IWith Washer)
Flat Washer 14
Bsll Bearing 608L8
Insulation Washer
Rubber
Pin 4
Cap
Square Neck Bolt Max35
Crank Joint
Crank Shaft
Reraining Ring R-32
Ball Bearing 6002
Pan Head Screw M5x14 (With Washerl
Bell
Grip Base
Rubber Washer
4 5
Wing Bolt M5x15
Grip 32
NeedleCage 808
NeedleCage 808
Change Ring Cover
Roller 7
Steel Ball 7 1
Ring 20
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makaa tool is thorou lyinspectedand testedbeforeLeavingthe factow. It IS warranted to
be free of defects from workaishnp and materials for the periodof ONE YEAR from the date of
original purchue. Should any trouble develop dunng this one-yearperiod. return the COMPLETE
tool, freight prepaid,to
one of Makita'S Factory or Authorized Selvice Centers. If inspeetion shows
the trouble is caused by defectiveworkmanship or material, Makita will repar (01 at our optlon.
replace)without charge.
This Warranty doer not apply where:
repairshave been made or attemptedby others:
repairs uc required because of normal wem and tear
The tDolhas been abused. mwsed or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE
FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES
FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER
APPLIESBOTHDURING AND AFTER THETERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF "MERCHANTABILITY~ AND "FITNESS FOR A SPECIFIC PURPOSE,"
AFTER THEONE-YEAR TERMOF
THIS WARRANTY.
Thin Warranty
gives you specitie legal rights. and you may also have other rightswhxh vary from
state to state. Some states do not allow the e~cl~smn or limitation ofincidental or Consequential
dnmager
PO the above limitation or exclusionmay not apply to you. Some states do not allow
Iimitnti& on how long an implied warranty lasts, so the above limitation may not apply to YOU.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
8834860063
PRINTED IN JAPAN
1995 -4 - N