Makita 2106 User manual

Portable Band Saw
-~ ~ ~
Max. cutting capacity
Round Rectangular workpiece
workpiece Without optional stand With optional stand
115 mm dia. 115 mm x 115 mm 75 mm x 110 mm
14-112") 14-1/2" x 4-112") (3" x 4-3/8")
MODEL 2106
MODEL 2106K
Wlth Steel Carrylnlpcase
Blade speed
No load surface
(FPM)
High Low
260 200
INSTRUCTION MANUAL
Blade size Thickness
Length Width
1,140 mm
13 mm 0.5 mm
144-718"') 1112") LO207
SPECIFICATIONS
Net
weight
5.5 kg
Overall dimensions
Height
x Width x Length
235 mm x 230 mm x 500 mm
(9-114' x 9" x 20') (12.1 lbs)
~ ~~~~~ ~~
+ Manufacturer reserves the right to change specifications without notice
Note: Specifications may differ from country to country.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USINGELECTRICTOOLS, BASIC SAFETY
PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE
THE RISK
OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't use tool in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. When not in use, tools should be stored in dry, and high
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It will dothejob better and safer at the rate for which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't usetool for purpose notintended; for example, don't
use circular saw for cutting tree limbs or logs.
7. DRESS PROPERLY. Don't wear loose clothing orjewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when workingoutdoors. Wear protective hair covering tocontain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
10. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspecttool cords periodicallyand
if damaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not inuse, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.
2

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from
tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don‘t carry tool withfinger onswitch.
Be sure switch is OFF when plugging in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
inline voltage resulting
in loss of power and overheating. Table 1 shows the
correct size to use depending on cord lengthand nameplate ampere rating.
If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1 MINIMUM GAGE FOR CORD SETS
0- 6
6
- 10
10
~ 12
12
~ 16
I
Total Length of Cord in Feet
18 16 14
16 16 14 12
14 12
Not Recommended
18 16 ;: 1 12
I 0 ~ 25 I 26 ~ 50 1 51 ~ 100 I 101 ~ 150
Ampere Rating
More Not More
Than Than
AWG
17. OUTDOOR USE EXTENSIONCORDS. When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use common sense. Don’t operate
tool when you are tired.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function. Check for alignment of
moving parts, bindingof moving parts, breakageof parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21 . REPLACEMENT PARTS. When servicing, useonly identicalreplacementparts.
22. POLARIZEDPLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will
fit in a
polarized outlet only one way. If
the plug does not fit fully in the outlet,
reverse the plug. If
it stilldoes notfit, contact aqualified electriciantoinstall
the proper outlet. Do not change the plug in any way.
3

VOLTAGE WARNING: Before connecting the tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool.
A power source with voltage greater than that specified
for the tool can result
in SERIOUS INJURY to the user - as well as damage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
ADDITIONAL SAFETY RULES
1
I. ,;e only blades which are 1,140 mm (44-7/8") long; 13 mm (1/2") wide;
and
0.5 mm (.020") thick.
2. Check the blade carefully for cracks or damage before operation. Replace
cracked or damaged blade immediately.
3. Secure the workpiecefirmly. When cutting a bundle of workpieces, be sure
that all workpieces are secured together firmly before cutting.
4. Cutting workpieces covered with oil can cause the blade to come off
unexpectedly. Wipe off all excess oil from workpieces before cutting.
5. Never use cutting oil as a cutting lubricant. Use only Makita cutting wax.
6. Do not wear gloves during operation.
7. Hold the tool firmly with both hands.
8. When cutting metals, be cautious of hot flying chips.
9. Do not leave the tool running unattended.
IO. Do not touchthe blade or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4

Switch action
To start the tool, simply pull the trigger.
Release the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button.
To stop the tool from the
locked position, pull the trigger fully, then
release it.
I Lock button
1
1
1 Trigger switch
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnsto the
"OFF" positionwhen released.
Speed change
To change the
tool speed, press the
side of the speed change switch for
speed or the
"L" side for lowspeed.
"H"
high
CAUTION
:
Do notchange the tool speed while the motor is running.
5

Installing or removingblade
CAUTION
:
Always be sure that the tool is switched off and unplugged before installingor removing
the blade.
Oil on the blade can cause the blade to slip or come off unexpectedly. Wipe off all ex-
cess oil with a cloth before installingthe blade.
0 Use caution when handlingthe blades so that you are not cut by their sharp teeth
Turn the blade tightening lever clockwise
until
it hits against the protrusion on the
frame. Match the direction of the arrow
on the blade to that of the arrow on the
wheels.
Insert the blade between the bearings of
one blade guide first and then into the
other blade guide. The blade back should
contact the bearings in the lower portion
of the blade guides.
Blade tightening lever
v
Bearing , , Blade
r\-\ Blade guide I
6

Position the blade around the wheels and
insert the other side
of the blade within the
Hold the blade in place and turn the blade tightening lever counterclockwise until it hits
against the protrusion on the frame. This
places proper tension on the blade. Make sure
that the blade
is correctly positionedwithin the blade guard and around the wheels.
Start and stop the tool two or three times to make sure that the blade runs properly on
the wheels.
CAUTION
:
While makingsure that the blade runs on the wheels properly, keep your body away from
the blade area.
Blade guide
IT---
To removethe blade, follow the installation proceduresin reverse.
CAUTION
:
When turning the blade tightening lever clockwiseto release the tension on the blade, the
blade may come off unexpectedly.Be careful.
Installingstopper plate (For Model
2106 only)
This tool is shipped from the factory without the stopper plate installed. Install the
stopper plate
as follows.
Install the stopper plate on the frame
so
that the blade can run through the slot in
thestopper plate.While pressingthestopper
plate against the frame, secure the stopper
platewith the bolts usingthe hex wrench.
7

Squaringblade withstopper plate
Use the triangular rule to make sure that
the side
of the blade is square with the side
of the stopper plate. If not square, loosen
the bolts securing the stopper plate and
adjust the stopper plate accordingly.
Triangular rule
Cuttinglubricant
When cutting metals, use Makita cutting
wax
as a cutting lubricant. To apply the
cutting wax to the blade teeth, start the
tool andcut into the cuttingwax
as shown
inthe figure.
CAUTION
:
0 Never use cutting oil or apply excessive amount of wax to the blade. It may cause the
0 When cuttingcast iron, do not use any cutting lubricant.
blade to slip or come off unexpectedly.
Cuttingoperation
It is important to keep at least two teeth in
the cut. Select the proper cutting position
for your workpiece by refering to the
figure
at right.
,o, x,
8

Hold the tool as shown in the figure with
the stopper plate contacting the workpiece
and the blade clear of the workpiece.
Turn the tool on and wait until the blade attains full speed. Gently lower the blade into
the cut. The weight of the tool or slightly pressing the tool down will supply adequate
pressurefor the cutting.
Do notforce the tool.
As you reach the end of
a cut, release pressure and, without actually raising the tool, lift
it slightly so that it will not fall against the workpiece.
CAUTION
:
0 Applying excessive pressure to the tool or twisting of the blade may cause bevel cutting
0 When not usingthe tool for a long period of time, remove the blade from the tool.
or damage tothe blade.
9

MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and unpluggedbeforeattempting to perform
inspectionor maintenance.
Cleaning
After use, remove wax, chips and dust from the tool, wheel tires and blade.
CAUTION
:
0 Never use solventssuch as turpentine, gasoline, lacquer, etc. to clean plastic parts.
0 Wax and chips on the tires may cause the blade to slipand come off unexpectedly. Use
a dry cloth to remove wax and chips from the tires.
Replacingtires on
wheels
When the blade slips or does not track pro-
perly because of badly worn tires, or the
lip of the tire on motor side
gets damaged,
the tires should be replaced.
Wheel
I
Ask Makita Authorized or Factory Service Centers to replacethem.
MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
at the
same time. Use only identical carbon
brushes.
L Limit mark
10
'I

Use a screwdriver to remove the brush I
holder caps. Take out the worn carbon
brushes, insert the new ones and secure the
brush holder caps.
Brush holder cap
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized
or Factory Service Centers,
always using Makita replacementparts.
11

ACCESSORIES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons. The
accessories or attachmentsshould be used only in the properand intendedmanner.
0 Band saw blade
44-718" x 112" x .020'
Blade Type
Workpiece to be cut
Plastics Mild steel, Hard
steel
Thickness Blades Tool
to be cut ferrous and rtiks
Wood
of workpiece Part NO. py;, and East
metal cast iron steel
H
0 0
10 1/2"+over 792567-A 3 ,
0
14 1/4"- 1/2" 792560-A HI
0 I
3 , I
I I
lo1
8i-Metal
24
10
n 0
Lersthan 1/8' 792558.A 3 -
0
H 0
112"+over 792557-8 1 ,
0 0
NOTE :
0 Select a bladewhich will allow at least two teeth to be engaged inthe workpiecethickness.
0The above table
is provided as a guide only. Select a proper blade according to the workpiece to be
cut.
14
18
24
0 Triangular rule
Part No. 762001-3
H 0
L 0 0
H 0
1/4" - 1/2" 792557-A 1
1/8"- 1/4' 792556-A
1
0 0
H 0
L 0 0
Lesrthan 118" 792555-A 1
0 Hex wrench 4
Part No. 783209-6
12

Cutting wax
Part No. 191897-9
Portable band saw stand
Part No. 122370-8
(Foraccurate square cutting operations)
Steel carrying case
Part No. 823204-5
13

Feb.-04-'88 EN
PORTABLE BAND SAW
Model 2106
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
14

MODEL 2106 Feb.-04-'BB US
MACHlNE
50
51
52
53
54
55
56
57
58
59
60
61
62
63
641
65
66
67
68
69
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76
77
78
79
BO
81
82
83
84
85
86
87
89
90
91
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95
96
97
98
a8
'EM DESCRIPTION
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
2
1
1
2
1
1
1
1
1
1
2
1
1
1
5
'LtM ,& DESCRIPTION
10
11
MACHINE
112
22
31
46
51
64
71
81
91
1
1
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
:: I ;
14 1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
39
40
41
42
43
44
45
46
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48
49
37 1
38
I 1
1
1
1
1
1
1
1
1
1
1
1
Hex Socket Head Bolt M6x4O IWith Washer1
Flat Washer
6
Grip 80
Hex Socket Head Bolt M5x22
Frame Cover
Hex Socket Head Bolt M5x10
Laver 60
Flat Washer 20
Upper
Holder
Ball Bearing 69622
Flat Washer 6
Ball Bearing 69622
Spnng Washer 6
Pan Head Screw M5
Pan Head Screw M5xZB lWnh Washer1
Ball Bearing 69622
Pin 6
Ball Bearing 69622
Flat Washer
6
Ball Bearing 69622
Spring Washer
6
Pan Head Screw M5
Campresslo"
Spring 11
Tension
Plate
Compression Spring 11
Sleeve 5
Pan Head Screw M5x16 With Washer)
Slide Plate
Sleeve 5
Pan Head Screw M5x25 (With Washerl
Flat Washer 16
Rubber Tire
Wheel
Flat Washer 16
Hex Socket Head BOI~ ~6x1 2
Ball Bearing 69622
Pin 6
Ball Bearing 69622
Flat Washer 6
Pan Head Screw M5
Spring Washer 6
Ball Bearing 69622
Pan Head Screw M5
Spring Washer
6
Ball Bearing 69622
Flat Washer
6
Ball Bearing 69622
Lower Holder
Pan Head Screw M5x28 IWith Washer)
Hex. Socket Head Bolt M6x12
Flat Washer 16
Wheel
Rubber Tire
Flat Washer 16
Frame
Name Plate
Stopper Plate
Hex. Socket Head Bolt M5x25
Rubber
Pin 4
Ball Bearing 608
Gear 11-45
Flat Washer 8
Needle Beanng 810
Key 4
Spur Gear 9
Rubber Pin 6
Ball Bearing 6201LB
Helical Gear 42
Sleeve 12
Ball Bearing 6000
Cap 26
Rubber Pin
4
Gear Housing
Ball Bearing 629LB
Rubber Pm 4
Fan 62
ARMATURE ASSEMBLY
IWnh
Item 74 6 76 - 781
Ball Bearing 608LB
Rubber Pin 4
Hex. Socket Head Bolt M6r6O lWith Washer)
Flat Washer 6
Brush Holder Cap
Carbon Brush
Motor
Housing
FIELD ASSEMBLY
Hex. Bolt M5x50 IWithWasher)
Baffle Plate
Pan Head Screw M5x28 IWnhWasher)
Handle Set IWith Item 911
Switch
Handbe Set IWith Item 891
Switch
Switch Protector
Pan Head Screw M4r18 (With Washer)
Strain Relief
Cord Guard
Cord
Note. The Switch
and other part specifications may differ from country 10 country.
15
r

MAKCTA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leavingthe factory. It is warranted to
be free
of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool, freight prepaid, to one of Makita’sFactory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
0 repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTALOR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT.THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THETERM OFTHISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.”
AFTER THEONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
Ma ki ta Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
8836540068
PRINTED IN JAPAN
1995 - 4 - N