MAKSIWA CBC.P User manual

USER MANUAL MAKSIWA CBC.P
MAKSIWA CBC.P
AUTOMATIC EDGEBANDER
Model: CBC.P
Version: 00 11/2022

USER MANUAL MAKSIWA CBC.P
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USER MANUAL MAKSIWA CBC.P
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1 INTRODUCCIÓN .......................................................................................... 4
1.1 SCOPE AND OBJECTIVE OF THE MANUAL ....................................................... 4
1.2 PRESENTATION .......................................................................................... 4
1.3 REFERENCE REGULATIONS ......................................................................... 4
1.4 GENERAL WARNINGS .................................................................................. 4
2 TECHNICAL SPECIFICATIONS .................................................................. 5
2.1 POWER REQUIREMENTS ............................................................................. 5
2.2 TECHNICAL DETAILS ................................................................................... 5
2.3 DIMENSIONS (MACHINE LAYOUT) ....................................................... 6
2.4 MACHINE CONFIGURATION ................................................................. 7
3 INSTALLATION AND START UP ................................................................ 9
3.1 TRANSPORT .............................................................................................. 9
3.1.1 Level ........................................................................................................................ 9
3.2 OPERATORS WORKING AREA (SAFETY POSITION) ........................................ 10
3.1 UNITS RELEASE, extendable table AND COIL TRAY .................................. 10
3.1.1 Working units fixing elements for transport ........................................................... 11
3.2 ELECTRICAL INSTALLATION ....................................................................... 13
3.3 PNEUMATIC INSTALLATION ........................................................................ 14
3.4 START AND STOP (FIRST CHECK-UP) .......................................................... 14
4 MAINTENANCE AND CLEANING ............................................................. 15
4.1 DAILY PREVENTIVE MAINTENANCE ............................................................. 15
4.2 WEEKLY MAINTENANCE ............................................................................ 15
5 SAFETY ...................................................................................................... 16
5.1 GENERAL SAFETY RULES .......................................................................... 16
5.2 INDIVIDUAL PROTECTION EQUIPMENT (IPE) ............................................... 16
5.3 ENVIRONMENTAL AND NOISE LIMITS ........................................................... 17
5.4 PROCEDURE IN CASE OF AN ACCIDENT OF FAILURE ..................................... 17
6 COMMON ERRORS AND SOLUTIONS .................................................... 18
7 ANEXEES ................................................................................................... 19

USER MANUAL MAKSIWA CBC.P
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1 INTRODUCCIÓN
1.1 Scope and objective of the manual
This manual is for the operator and all staff who have the responsibility of using the machine
correctly, keeping optimum safety conditions at work at all times.
The manual includes machine technical specifications, as well as the information required for its
correct installation, start up, maintenance and troubleshoot. It is highly recommended to read it
carefully, especially the sections related to warnings and using options, and to keep it at hand,
preferably close to the machine, so it is always available for any query.
1.2 Presentation
MAKSIWA CBC.P edgebanders are automatic machines specially designed to get the
edge glued to the panel, leaving a perfect finish with the highest quality. To achieve this,
these are equipped with different functional groups, which carry out each operation of
the process individually.
1.3 Reference regulations
MAKSIWA CBT.P edgebanders are designed and built in accordance with current
regulations and legislation:
• European regulations: 2006/95 / CE, 2004/108 / CE, 2006/42 / CE
• 2006/95 / CE Low Tension Regulation
• 2004/108 / CE CEM Regulation
• 2006/42 / CE Machinery Regulation
• Harmonized regulations: EN 14121: 2007, EN 60204-1: 1999, EN 13849-1:
2008, EN 953: 1998, EN 1088: 1996 and EN 13850: 2007
1.4 General warnings
The correct use of the machine implies the precise knowledge of this manual and all the risks
derived from its misuse. Only authorized personnel must use the machine.
A correct operation of the machine is guaranteed for the functions and materials specified in this
manual. MAKSIWA assumes no responsibility when the machine is used for purposes not
indicated and not in accordance with the manual.
MAKSIWA is not responsible for the security, reliability and performance of the machine if the
warnings and suggestions referred to in this manual are not respected, particularly with regard
to assembly, handling, preventive maintenance and repair activities.
The electrical installation for the machine must be in accordance with European Regulations
and Harmonized Regulations detailed in section 1.3 of this manual. The manufacturer disclaims
all kinds of responsibility in the event that the machine is not correctly connected to the
equipotential ground installation and consequently the protection devices are not mounted
behind the machine itself. Section 5.4 of this manual refers to the minimum requirements to be
taken into account during the electrical installation of the machine.
For preventive maintenance and repair operations, use only original spare parts or those
expressly authorized by MAKSIWA should be used.
For repairing, it is advisable to contact our technical assistance service. In the event that the
machine has not been repaired or maintained by authorized MAKSIWA staff the responsibility
for its perfect operation rests only on the staff in charge of its use and operation.

USER MANUAL MAKSIWA CBC.P
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2 TECHNICAL SPECIFICATIONS
2.1 Power requirements
Model
VOLTAGE
PHASE
Total
Total
Total
HP
kW
Amps
CBT.P
220
Single phase
9,00
6,70
30,50
2.2 Technical details
Technical details
OPTIM P
PANNEL THICKNESS (MIN/MAX, mm)
10-50
PANEL WIDTH (mm)
75
MINUMUM PANEL LENGTH
200
TAPE THICKNESS (MIN/MAX, mm)
0.4-2
DRAG CHAIN SPEED (m/min)
5.5
WORKING AIR PRESSURE (MPa)
0.6
DUST COLLECTOR POWER (m3/h)
2100
MAXIMUM AIR CONSUMPTION (l/min)
350-400
NET WEIGHT (Kg)
750

USER MANUAL MAKSIWA CBC.P
2.3 DIMENSIONS (MACHINE LAYOUT)

MAKSIWA CBC.P – USER INTERFACE
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2.4 MACHINE CONFIGURATION

MAKSIWA CBC.P – USER INTERFACE
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Working units list Maksiwa CBT.P 10170204
#
Qty.
Unit model
Reference
1
1
Benchframe
100309
2
1
Infeeding fence XL
200100
3
1
Gearbox
300063
4
1
Premilling PF-2
400067
5
1
Feeding tray (feeding + guillotine)
500158
6
1
Gluepot
600091
7
1
Side pressure rollers
700128
8
1
End trim V-1L
800070
9
1
Trimmer bottom
900223
10
1
Trimmer top
900225
11
1
Glue scrapper RR8 bottom
1200011
12
1
Glue scrapper RR8 top
1200012
13
1
Buffing top
1300033
14
1
Buffing bottom
1300036
18
1
Coil tray
1800050
19
1
Cabin door
1900290
20
1
extendable table
2000259
21
1
Screen assembly
5005183

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3 INSTALLATION AND START UP
3.1 Transport
•Use adequate machinery for its transport (machine weight is 750 kg).
•Lift and transport the machine taking into account that the support points must be as
close as possible to the transport bars.
•Be as cautious as possible when lifting and moving the machine in order to prevent
eventual dangers provoked by unforeseen movements, which could cause damage to
people or objects.
3.1.1 Level
•Position the machine in a flat surface suitable to support the weight of the machine.
•Use the support plates for levelling the machine surface. Use the bolts supplied with
the machine to jack and level. Check with a level on different parts of the machine.
•Do the final test of level stopping a panel inside and positioning the level on top of the
panel.
Transport points
Levelling bolt
Levelling plate

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3.2 Operators working area (safety position)
Place the machine in final position keeping in mind the following premises:
•A maximum of two operators are required to use the machine, one located at
the entrance of the machine to introduce the raw panels and the other at the
exit to collect the finished panels. Check safe working zones for the two
operators are at the bottom of this page.
•The machine screen (HMI) is easily accessible to operators and is located
outside any area that could be dangerous for them.
•There is no cables/hoses in path of the machine workers that could cause any
accident.
•Pay utmost attention to avoid objects that obstruct work in working zone.
3.1 Units release, extendable table and coil tray
After positioning the machine, and before connecting compressed air and power supply,
release all zip ties, or any other element mean for machine transport. Check the correct
pneumatic and mechanic movement of the unit, ensuring that there is not damage after
transport.
Proceed to install extendable table and coil tray. Refer to the manual of each unit for
more information.
2.5 metros
2.5 metros
1.5 metros
2.5 metros

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3.1.1 Working units fixing elements for transport
Gluepot
•Protection pad between gluepot and feeding tray.
•Fixing tie for gluepot cover
End trimming and trimmer
•Zip ties fixing top trimmer (x3).
•Zip ties fixing bottom trimmer (x2).
•Zip ties fixing end trimmer (x2).

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Glue scrapper
•Zip tie fixing top scrapper.
•Zip tie fixing bottom scrapper.

MANUAL DE INSTRUCCIONES MODELO FLEXY
3.2 Electrical installation
Proceed with electrical installation after leveling the machine, coil tray and table installation.
Follow these guidelines:
•Installation must be in accordance with European Regulations and Harmonized
regulations.
•Availability of an equipotential ground installation.
•Availability of fuses or short-circuit and surge protection switches on each conductor
wire excluding the ground wire.
•Use a cable of 3 x 6
𝒎𝒎𝟐
, pass it through the cable gland to the interior of electric
cabinet and connect it accordingly. Ensure that the cable will not interfere with
working zone causing any accident.
IMPORTANT: Before making the connection of the machine, check that the voltage among
terminals R0, S0 is 220V. A poor connection will cause irreparable damage to the machine
electronic converters with the consequent LOSS OF WARRANTY.
This machine has a phase monitor that checks voltage, phase sequence and phase loss.
This safety device is to avoid accidental voltage rises and falls, phase or neutral losses and
phase synchronism; this is why it is located at the machine connection, before the main
switch (see details in annex “Electrical diagram”).
Cable gland
Electric
connection point

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3.3 Pneumatic installation
For pneumatic connection:
Use a tube/hose with an internal diameter between 10 and 12mm and connect it to the air
filter unit using with a minimum socket of 3/8” (make sure that this hose will not interfere with
working zone causing any accident).
Set-up a minimum pressure of 0.6MPa and ensure a flow of 380 litres / minute.
Ensure a humidity free compressed air towards the machine and use the valve to release the
water inside the filter periodically.
A poor pneumatic connection will cause incorrect movement of working units causing
mechanic damage, and consequently LOSS OF WARRANTY.
3.4 Start and stop (first check-up)
Once the machine is in final position, connected correctly to the electricity and with
pneumatic connection, now you can turn on the machine and check working units and safety
systems:
•Ensure that the emergency button, cabin security and any other security system
present in the machine is working.
•Check the correct height of pressure.
•Turn off all the units except the gluepot. When the glue pot reaches the programed
temperature you can start the machine using the ON / OFF button (Start / Stop).
•Turn on all the units one by one and checking the correct functioning of all according
to your work.
NEVE USE THE EMERGENCY STOP TO STOP THE MACHINE UNDER ORDINARY
WORKING CONDITIONS. USE IT ONLY IN EXCEPTIONAL EMERGENCIES.
MAKSIWA FORBIDS REMOVING OR MODIFYING THE MAGNETIC SAFETY
DETECTORS, WHICH CAUSE THE MACHINE TO STOP WHEN THE CABIN DOOR IS
OPEN. IT IS ALSO FORBIDDEN TO START THE MACHINE WHEN ANY OF THE
CONNECTORS IS NOT OPERATIONAL OR DISABLED.
Air filter unit
Water release release valve

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4 MAINTENANCE AND CLEANING
BEFORE STARTING PREVENTIVE MAINTENANCE, DISCONNECT THE MACHINE
ELECTRICALLY AND PNEUMATICALLY. INSTRUCTED STAFF MUST PERFORM THIS
PROCESS.
4.1 Daily preventive maintenance
Daily, before start using the machine, perform the following operations:
•Check that there are no elements obstructing the correct movement of units and
motors since any obstruction could damage the groups or cause personal injuries.
•Verify that pressures are correct.
Daily, after using the machine, perform the following operations:
•In case you are using PUR in the DUOMELT glue pot, we recommend draining and
cleaning the gluepot every day. In any case, follow glue manufacturer strict
recommendations.
•The working area should be cleaned using pressure air to remove chips and material
residues that may settle over the working groups and jeopardize the machine proper
operation. Pay special attention to cleaning the drag chain pads. An inadequate
cleaning will cause the remains of material in the pads and thus prevent the proper
sliding of panels, also generating irregularities on the surface that lead to further
pressure beam adjustment.
•Check the condition of cutters and tracers.
4.2 Weekly Maintenance
Perform the following operations once a week:
•Carry out all the daily maintenance detailed previously.
•Cleaning of the glue pot to leave it empty and remove any trace of glue.
•Check the safety level of the electrical installation.
•Check that the status of tools (premilling, end trim saws, trimmer cutters).
•Raise the pressure beam, clean the wheels, and drag chain pads with a mild thinner.
•Lubricate slightly the chain with synthetic fluid grease.
•Draining the filter group in order to remove water and impurities.

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5 SAFETY
5.1 General safety rules
•Only a trained operator can use the machine, to ensure the correct use of the
machine as well as its protection devices and accessories. Read carefully this manual
to learn about safety devices usefulness, limitations and potential dangers.
•Only a trained technician should connect the machine.
•Perform the machine adjustment and regulation according to this instruction manual.
•Carry out preventive maintenance processes as often as required.
•Before starting each job and before starting the machine verify that control and
working devices are always free of chips from the previously edged material.
•Before performing any operation on the machine, make sure that there are no
obstacles around the working.
•Do not place flammable substances near the machine since any possible spark could
cause an explosion or fire.
•The operator must always keep in mind possible risks before approaching the most
dangerous areas with his hands.
•Never remove the protections from the glue pot since they avoid any possible risk of
burning for the operator.
•Always turn off the machine when not in use.
•Do not touch or manipulate areas that move without having switched off the machine
and without making sure that there is no residual movement.
5.2 Individual Protection Equipment (IPE)
The following IPE will be required, depending on the work:
•Eye protection: during preparation work.
•Safety shoes.
•Dust protection mask when cleaning the machine.
•Protective gloves: when handling hot parts, glues or cutting tools.
•Acoustic protection.
•Working clothes: the operator should NOT wear loose clothing that could be an
obstacle or snag. Do not use either ties, bracelets, rings, etc.

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5.3 Environmental and noise limits
The environmental and noise limits for safe operation are listed below:
Environmental and noise limits
MINIMUM
MAXIMUM
ENVIRONMENT
INDOOR USE ONLY
WORKING TEMPERATURE
18º C
50º C
STORAGE TEMEPRATURE
-20º C
70º C
HUMIDITY
20% relative
humidity without
condensation
90% relative
humidity without
condensation
HEIGHT
Sea level
1.800 m
ISSUED FROM ALL MACHINE AREAS
DURING USE IN A TYPICAL
OPERATOR POSITION
70 dB
≥ 85 dB
5.4 Procedure in case of an accident of failure
In case of an emergency stop the machine with emergency button / buttons (red on a yellow
background) located in every station where an operator can work. It has top priority over any
other signal / status of the machine. Afterward, reset the machine as follows:
•Check and make sure that the dangerous situation has overcome and that all
operators are in optimal conditions and in their respective safe areas to keep working.
•Reset the emergency button by rotating it until it returns to its original rest position.
•Reset the machine using the display screen. For more details, see the “Touchscreen
Operation Manual”.
•Use the emergency stop button properly and never to interrupt work replacing the
start / stop function.
•The emergency stop interrupts all machine functions. Some groups, such as the glue
pot, can be damaged as a result of downtime, which turns into serious trouble when
working with PUR since it solidifies in the glue pot, becoming embedded and causing
in most cases glue pot damage and replacement.
MAKSIWA IS NOT RESPONSIBLE FOR FAILURE CAUSED BY IMPROPER USE OF THE
EMERGENCY STOP

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6 COMMON ERRORS AND SOLUTIONS
Fault
Solutions
Machine won’t
start
Check if any alarm appears on the DISPLAY (for more details, read the annex "Touch screen
operating manual"). Also, confirm all the exterior conditions (electricity, compressed air).
Chipping on
board
The occurrence of chips may be due to the use of inadequate panel, which may even have nails
inserted (for example, chipboard).
Check the condition of cutters to verify that there are no broken blades. Proceed according to
annex "Pre-milling Station Operating Manual" to carry out this operation.
Irregular edge
feeding
First, check that air pressure at machine entrance is correct (between 6 and 7 Bar).
Feed a panel and check that the pressure piston pressure is approximately 0.15MPa. To do this
watch the MR5 manometer keeping in mind that it is always at zero and it only shows pressure at
the exact moment it is feeding, that is, for 1.5 second approximately. Too much air pressure also
can cause irregular feeding.
Check the condition of the gearbox drive that moves the feeding roller.
Check that the edge roll is not caught at any stage, which prevents its natural movement (it could
be the case of small strips of adhesive tape stuck at the bottom of the roll and hardly visible at first
sight).
Board moves
at end trim
First, carefully read the annex “End Trim Operating Manual” and check that all pneumatic pressures
are correct.
Disconnect air pressure supply from the machine and manually check that the group performs all its
movements smoothly.
Clean the carriage guide bars and tracers with a cloth dampened in machine oil, wiping them dry
afterwards so that dirt does not catch on again. Wheels and chain must be clean so that they do not
lose adherence.
Less
radius/milling
at trimmers
First, carefully read the annex “Top and Bottom Trim Operating Manual” and check that all
pneumatic pressures are correct.
Check unit tracing: when feeding a panel the unit must trace 1mm frontally and vertically.
Board un-
alignment
If it is evident that the board does not advance, maintaining parallelism and tracing throughout the
process, check the correct pressure beam height along the condition of the chain pads and wheels.
If necessary, clean with a mild, neutral solvent.
In small pieces, it is possible to tighten the pressure beam 0.5 mm more than the panel
measurement. Tightening more than 1mm would mean forcing the drag chain motor to work. This
causes overheating and excessive wear of the wheels and tires of the pressure beam.
Check the tracing of the pressure rollers, for more details, read the appendix "Operation manual of
the roller base".
Verify that the pressure of the guillotine according to the appendix "Operating Manual of the
Feeding Tray". In some cases, the pressure is increased in order to process high edge thicknesses
and is not restored when the edge is changed again, causing vibrations.
Irregular
gluing
First, carefully read the annex “Gluepot user manual”.
Check gluepot quantity and status.
Verify gluepot tracing and pressure, and notice that the board is not moved by any of the working
groups, and the gluepot maintains uniform tracing along the path of a long board.
Observe the condition of the gluing roller. Contact a trained technician to perform the maintenance,
if necessary.
Check that the board cutting is 90 degrees.

MAKSIWA CBC.P – USER INTERFACE
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7 ANEXEES
•Working units user manual.
•Electric diagram.
•Pneumatic diagram.

MAKSIWA CBC.P – USER INTERFACE
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USER INTERFACE
CBT.P
Model: User Interface manual – CBC.P
Version: 00 11/2022