Malibu Boats ZMB43R2 User manual

MALIBU
4 DRAWER 3 DOOR ROBE MK2
A92506
Tip: To prevent damage, we
recommend that you build
your unit on the carton(s) it
was packed in.
Recycling – the packaging materials for this product may be recycled
through your local recycling centre. When you want to dispose of the
product itself, please consider donating it to a local charitable
organisation, otherwise recycle it through your local recycling centre.
Do you need help?
If you have any problems
please phone us on
08456 400 800
PRODUCT CODE : ZMB43R2
MADE IN
BRITAIN

ZMB43R2 92506
ALR2429
FITTINGS
Use SCISSORS to open the bag of fittings and then empty the contents into a bowl so that they do not get lost!
KEEP all fittings away from young children!
YOU WILL NEED 2 PEOPLE
TO BUILD THIS UNIT
LET’S GET STARTED
F22 x 18
F50 x 7
F79 x 9 F51 x 33F327 x 1
F149 x 1 F631 x 7
F197 x 23 F461 x 2 F432 x 2
F1014 x 2
F63 x 14
F901 x 8
F3 x 8
F600
F601
F599
F599
F600 x 4
F601 x 4
F599 x 8
F365 x 1
F522 x 6
F523 x 6
F65 x 1
F110 x 12

ZMB43R2 92506
Left Drawer Front - D0157A
531 x 157mm
Packed in Box 1
Right Drawer Front - D0158A
531 x 157mm
Packed in Box 1 x2x2
Drawer Wrap - W233
1121 x 95mm
Packed in Box 1 x4
1
TOOLS
2F3
Titus
F3
Titus
Tip: Make sure the
Cam Pins F901 are
tightened right up
against the panel.
Tip: You can identify the
Drawer Fronts by the how
close the holes are from
the edge, see below.
Holes closer
to this edge
Tip: When you insert F3,
make sure the ‘arrow’ is
pointing towards hole in
edge of Wrap.
F901
F901
F901
F901
Holes closer
to this edge

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
4
3
‘SNAP!’
‘SNAP!’
F599
x2
Important: Carefully break off the 2 Drawer
Stops (F599) from each pair of the Runners.
Push the Drawer Stops fully through the
Wraps from the inside.
F599 x 2
Turn the Drawer Wrap assembly
over and push onto the Drawer
Front. Use a Cross-head or Flat-
head Screwdriver, that is a good
fit, to turn the Cam as far as it
will go - more than 1/2 a turn.
Cam Joining System.
An outline of how
the system works
x4
x4
Drawer Base - T233
508 x 299mm
Packed in Box 1

ZMB43R2 92506
5
6
x4
Important: When
securing the handles
please ensure you
do not over tighten
the screws.
F50
F631
Left Side - D0145A
1808 x 496mm
Packed in Box 2
Right Side - D0146A
1808 x 496mm
Packed in Box 2
F600
F600 x 2
L
F1014
F63
F523
F523
F523
F523
F601
R
F601 x 2

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
7
8
Top - D0149A
1069 x 494mm
Packed in Box 2
Top - D0149A
F22
F22
Right Side - D0146A
F365 F197 x 2
9
Upright - D0147A
1356 x 477mm
Packed in Box 1
F22
F22
F523
F523
F1014
F63
Covered
Edge

ZMB43R2 92506
10
11
F197 x 2
Horizontal - D0150A
714 x 446mm
Packed in Box 2
Horizontal - D0150A
Lower Shelf - D0151A
1069 x 478mm
Packed in Box 2
Lower Shelf - D0151A
F22
F22
F22
F22
12
Upright - D0147A
Horizontal - D0150A
714 x 446mm
Lower Shelf - D0151A
1069 x 478mm
F197 x 2
F197 x 2
F197 x 2
F365
F365
Covered
Edge

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
13
Back Rail - D0154A
1069 x 92mm
Packed in Box 2
Divider - D0148A
314 x 477mm
Packed in Box 2
F22
F22
F22
F600
L
F601
R
Covered
Edge
Covered
Edge Turn
Panel
Over
14
Tip: This panel has 2
holes drilled in the middle.
Tip: Use the covered edges and
dowel holes to identify which side
to fit the correct Drawer Runner.
F601 x 2
F600 x 2
F22

F22 x 2
F22 x 2
ZMB43R2 92506
15
16
Horizontal - D0150A
714 x 446mm
Lower Shelf - D0151A
1069 x 478mm
F197 x 2
F197
F197
Back Rail - D0154A
F365
Divider - D0148A
Plinth - D0153A
1069 x 92mm
Packed in Box 2
Rail - D0155A
1069 x 92mm
Packed in Box 2 F22
F22

F365
F197
F197 x 4
F65
F197 x 4
ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
17
Plinth - D0153A Rail - D0155A
Covered
Edge
18
Left Side - D0145A
F365

ZMB43R2 92506
19
F51
F149 F79 x 8
A:A = B:B
Use the Nail Guide F149 to
hold the nail vertical and at
the correct distance as you
secure the Foldy Back.
Nails should be spaced
about 150mm apart.
Foldy Back - X711
1380 x 732mm
Back - X710
1380 x 358mm
1Square up the unit by making sure that measurement A:A
equals B:B.
2Place the Back and Foldy Back down onto the unit as
shown, with the white surface facing the inside of the unit.
3Make sure that the two Backs are pushed up tight against
each other and that they meet in the centre of the Upright
panel’s edge.
4Nail around the outside edges of the 2 Backs using the Nail Guide (see above).
Nails should be about 150mm apart.
5Using 8 x F79, screw down between the Backs and into the edge of the Upright panel.
STAND
THE
UNIT
UP!

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
20
21
Lift front of Drawer whilst
inserting to overcome the
'stop' system.
Tip: To ensure that your Drawers
run smoothly, spray a small amount
of Furniture Polish into the grooves.
Hanging Rail - X0891
704mm Long
Packed in Box 1
F110 x 4
F110 x 4
F110 x 4
Loose Shelf - D0152A
340 x 446mm
1 Packed in Box 2
2 Packed in Box 1 x3
Remember: You can identify
the Drawer Fronts by the
how close the holes are
from the edge, see stage 1.

ZMB43R2 92506
22
23 IMPORTANT NOTE ABOUT DRILLING DOORS
1. Lay the Doors down onto a smooth surface.
2. You will have to drill the hole required for the Handle.
Check that the Hinges and holes are in the same place as the diagrams, below.
Using the pilot hole in the REAR FACE of the Door, drill through the hole
indicated below, using a 2.5mm diameter drill.
3. From the FRONT FACE of the Door, open out the 2.5mm
diameter hole by drilling back through them with a 5mm drill.
We recommend the use of a small piece of waste wood,
placed behind the hole while drilling, to reduce the possibility of any break out.
90
F522
F63
F63
Door - D0156A
1359 x 353mm
Packed in Box 1 x3
Door - D0156A x1
Door - D0156A x2
F63
F63
F522
F63
F63
F522
ONLY drill
this hole
in ONE of
the Doors
DO NOT
drill this
hole
ONLY drill
this hole
in TWO of
the Doors
DO NOT
drill this
hole

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
24
F50
F631
Tip: Using 2 people, fit the
top Hinge first, then align
and fit the other Hinge.
Important: Drilled handle
holes must be near the
bottom of the Doors
!!!! WARNING !!!!
The Hinge Arm must NOT be AT AN ANGLE
to the Hinge Plate when assembled!
This would indicate that the recess at the bottom of screw 'B' had not
located in the slot in the Hinge Plate, and the hinge would not be secure.
Remove the Hinge Arm from the Hinge Plate and then re-assemble being
careful to follow the above instructions.
Lower the Hinge Arm onto the
front part of the Hinge Plate.
A
B
Keep the Hinge Arm FLAT against
the Hinge Plate as you slide
it across as far as it will go.
Tighten Screw A
The Hinge Arm must be flat against the
Hinge Plate prior to any adjustment.
Important: When
securing the handles
please ensure you
do not over tighten
the screws.

ZMB43R2 92506
25
C
B
A
A
HEIGHT ADJUSTMENT
Loosen screws A on Hinge
Plates and move Door up or
down as required.
Retighten Screw A!
FORWARD or BACKWARDS
ADJUSTMENT
Loosen screw B on Hinge
Plate and move Door
in or out as required.
Retighten screw B!
SIDEWAYS ADJUSTMENT
To move Door ‘OUT’
Loosen screw C!
To move Door ‘IN’
Tighten screw C!
Before adjusting the Doors, use a spirit level to check the Base
(or Top) of the unit is level front-to-back and side-to side in the 3
positions shown.
Use suitable packing pieces (not supplied) to make the unit level
BEFORE making any adjustments to the hinges, as shown).
26 Joining Units Together
Fittings have been supplied so you are able to join units together.
Make sure your first unit is level. Push the next unit up against
the first unit and ensure they are level.
Check that the ends are flush and in line then clamp together.
Drill through the 2 circled holes into the next Side panel.
Push the connectors F432 x 2 into the 2 holes (circled) and then
screw bolts F461 in from the other side.
Tighten with a screwdriver.
5mm
F461
F432
DOOR ADJUSTMENT

ZMB43R2 92506
Small Drawer Wrap - W161
943 x 100mm x2
24
12
F327
F79
Top of Unit
WALL WALL
To prevent possible
overbalancing we
recommend that this unit is
secured to a suitable wall by use of the 'L'
Bracket F327 fitted to the Top of the unit.
Fixings are not supplied as they will need
to suit the wall type and the length of
Screw will depend on the distance from
the back of the Unit to the wall.
Fix the Bracket F327 loosely onto the top
of the unit using screw F79 and mark the wall
for the wall fixing.
Swivel the Bracket away from the wall and drill a
hole in the wall using a suitable drill bit and fit
your wall fixing.
Swivel the Bracket back and fix the Bracket to
the wall, then tighten Screw F79.
Take care when drilling the wall that you do not
drill into any pipes, wires etc.
If in doubt, consult an expert.
Take care of your unit by using a damp cloth to clean it.
Please remember to occasionally check that all Cams and Screws are tight.
Well done, you have finished your Malibu 4 Drawer 3 Door Robe.
Now all you have to do is fill it with all your bits and pieces!

MADE IN
BRITAIN
Dimensions
Width - 110cm
Depth - 50cm
Height - 181cm
Malibu - 4 Drawer 3 Door Robe
Assembly Instructions - Please keep for future reference 643/6520
643/6489
643/8542
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 1 - 21/01/10
Important - Please read these instructions fully before starting assembly
Ruler - Use this ruler to help correctly identify the screws
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
ALR2429
643/6506
643/6537

Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Warning: This unit weighs
approximately 79kgs. Please lift
with care.
• Check you have all the
components and tools listed on
pages 2 and 3.
• Remove all fittings from the
plastic bags and separate them
into their groups.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Parts of the assembly will be
easier with 2 people.
• Make sure you have enough
space to layout the parts before
starting.
• Do not stand or put weight on
the product, this could cause
damage.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
• Do not stand or put weight on
the product, this could cause
damage.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
• Parts of the assembly will be
easier with 2 people.
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Safety note: It is
recommended that this unit is
secured to a wall using the
bracket supplied.
• Dispose of all packaging
carefully and responsibly.
Glue Safety - Take care when using glue, please follow the advice below
Skin contact: Remove contami-
nation by washing with soap and
water. This procedure should be
followed prior to aeting and
drinking.
Eye contact: Rinse immediately
with clean water for 15 minutes
and seek medical advice.
If swallowed: Seek medical
advice immediately.
1
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
• From time to time check that
there are no loose screws on
this unit.
Care and maintenance
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• From time to time check that
there are no loose screws on
this unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.

Components - Panels
Please check you have all the panels listed below
Glue Safety - Take care when using glue, please follow the advice below
Skin contact: Remove contami-
nation by washing with soap and
water. This procedure should be
followed prior to aeting and
drinking.
Eye contact: Rinse immediately
with clean water for 15 minutes
and seek medical advice.
If swallowed: Seek medical
advice immediately.
2
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
• From time to time check that
there are no loose screws on
this unit.
Left Side (D0145A)
(1808 x 496mm)
Drawer Divider - D0034A
145 x 249mm
1Right Side (D0146A)
(1808 x 496mm)
2
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
x4
Drawer Base - T233
508 x 299mm
Hanging Rail - X0891
704mm Long
3
5
4
12
7
Upright (D0147A)
(1356 x 477mm)
Horizontal (D0150A)
(714 x 446mm)
Divider (D0148A)
(314 x 477mm)
Loose Shelf
(D0152A)
(340 x 446mm) x 3
Lower Shelf (D0151A)
(1069 x 478mm)
8Left Drawer
Front (D0157A)
(531 x 157mm) x 2
9Right Drawer
Front (D0158A)
(531 x 157mm) x 2
10 Drawer Wrap (W233)
(1121 x 95mm) x 4
13 Drawer Base (T233)
(508 x 299mm) x 4
6Top (D0149A)
(1069 x 494mm)
16 Plinth (D0153A)
(1069 x 92mm)
15 Rail (D0155A)
(1069 x 92mm)
14 Back Rail (D0154A)
(1069 x 92mm)
Hanging Rail (X0891)
(704mm long)
11
19
Foldy Back (X711)
(1380 x 732mm)
18
Back (X710)
(1380 x 358mm)
17
Door (DO156A)
(1359 x 353mm)
x 3
80%
x 2
90%
x 1

Please check you have all the fittings listed below
Tools required
Glue Safety - Take care when using glue, please follow the advice below
Skin contact: Remove contami-
nation by washing with soap and
water. This procedure should be
followed prior to aeting and
drinking.
Eye contact: Rinse immediately
with clean water for 15 minutes
and seek medical advice.
If swallowed: Seek medical
advice immediately.
3
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
• From time to time check that
there are no loose screws on
this unit.
Components - Fittings If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Note: The quantities below are the correct amount to complete the assembly. In some cases
more fittings may be supplied than are required.
A
Wooden dowel (F22) x 18
B
Metal dowel (F901) x 8
D
M
13mm Screw (F79) x 9
H
25mm Screw (F50) x 7 Handle (F631) x 7
I
L
Rule
ScissorsSquare
Spirit
level
Hammer Bradawl
Eye protection
(when using a
hammer or drill)
Cross-head
screwdriver
Nail (F51) x 33
P
Nail holder (F149) x 1
mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
N
JK
Bracket (F327) x 1
C
40mm Screw (F910) x 23
Electric drill
Step ladder
O
Rail holder
(F1014) x 2
13mm Screw (F63) x 14
19mm Connecting bolt
(F461) x 2
E
45mm Screw (F65) x 1
25mm Connecting sleeve
(F432) x 2
Q
Hinge plate
(F523) x 6
S
R
R (F601)
L (F600)
F599
F599
Drawer stops (F599) x 8
Runners (F600) x 4 and (F601) x 4
Hinge (F522) x 6
Ruler - Use this ruler to help correctly identify the screws
F
G
Shelf stud (F110) x 12
Small locking
nut (F3) x 8