Manitou 160 ATJ PLUS Euro 3 User manual

OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)
EN (20/09/2017)647532
160 ATJ PLUS Euro 3
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IMPORTANT
Carefully read and understand this instruction manual before using the lifting platform.
It contains all information relating to operation, handling and lifting platform equipment,
as well as important recommendations to be followed.
This document also contains precautions for use, as well as information on the servicing and routine maintenance required
to ensure the lifting platform's continued safety of use and reliability.
WHENEVER YOU SEE THIS SYMBOL IT MEANS:

IMPORTANT

WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFTING PLATFORM IS AT RISK.
- This manual has been produced on the basis of the equipment list and the technical characteristics
given at the time of its design.
- The level of equipment of the lifting platform depends on the options chosen and the country of sale.
- According to the lifting platform options and the date of sale, certain items of equipment/functions
described herein may not be available.
- Descriptions and figures are non binding.
- MANITOU reserves the right to change its models and their equipment without being required to
update this manual.
- The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer
all your questions.
- This manual is an integral part of the lifting platform.
- It is to be kept in its storage space at all times for ease of reference.
- Hand this manual to the new owner if the lifting platform is resold.
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Manitou BF S.A Limited liability company with a Board of Directors.
Head office: 430, Rue de l’Aubinière - 44150 Ancenis - FRANCE
Share capital: 39,548,949 euros
857 802 508 RCS Nantes.
Tel: [phone]
www.manitou.com
This manual is for information purposes only. Any reproduction, copy, representation, recording, transfer, distribution, or other, in part
or in whole, in any format is prohibited. The plans, designs, views, commentaries and instructions, even the document organization
that are found in this document, are the intellectual property of MANITOU BF. Any violation of the aforementioned may lead to civil
and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be
used without express and formal authorization. All rights are reserved.
23/01/2015
20/09/2017 1-20 ; 2-3 ; 2-8 ; 2-12 ; 2-20 <-> 2-23 ; 2-31 ; 2-33 ; 2-35 ; 2-40 ; 2-46 ; 2-51 ;
3-6 ; 3-7 ; 3-9 ; 3-10 <-> 3-12 ; 3-19 <-> 3-21 ; 3-24 <-> 3-26 ; 3-30 <-> 3-32 ;
3-34 <-> 3-37 ; 4-1 <-> 4-12
UPDATED
1st ISSUE
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1 - OPERATING AND SAFETY INSTRUCTIONS
2 - DESCRIPTION
3 - MAINTENANCE
4 - ATTACHMENTS
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1  OPERATING
AND SAFETY
INSTRUCTIONS
1  OPERATING
AND SAFETY
INSTRUCTIONS
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TABLE DES MATIÈRES
INSTRUCTIONS TO THE COMPANY MANAGER 1-4
FOREWORD 1-4
SITE 1-4
OPERATOR 1-4
PLATFORM 1-4
INSTRUCTIONS 1-5
MAINTENANCE 1-5
INSTRUCTIONS TO THE OPERATOR 1-6
FOREWORD 1-6
GENERAL INSTRUCTIONS 1-6
DRIVING INSTRUCTIONS 1-8
INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE 1-15
PLATFORM MAINTENANCE INSTRUCTIONS 1-16
GENERAL INSTRUCTIONS 1-16
MAINTENANCE 1-16
LUBRICANT AND FUEL LEVELS 1-16
BATTERY ELECTROLYTE LEVEL 1-16
HYDRAULICS 1-17
ELECTRICITY 1-17
WELDING ON THE ACCESS PLATFORM 1-17
WASHING THE PLATFORM 1-17
IF THE PLATFORM IS NOT TO BE USED FOR ALONG TIME 1-18
INTRODUCTION 1-18
PREPARING THE PLATFORM 1-18
PROTECTING THE I.C. ENGINE 1-18
BATTERY CHARGE 1-19
PROTECTING THE PLATFORM 1-19
BRINGING THE PLATFORM BACK INTO SERVICE 1-19
DISPOSING OF THE PLATFORM 1-20
SAFETY DECALS 1-22
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INSTRUCTIONS TO THE COMPANY MANAGER
FOREWORD
WHENEVER YOU SEE THIS SYMBOL IT MEANS:
WARNING! BE CAREFUL! YOUR SAFETY
OR THE SAFETY OF THE PLATFORM IS AT RISK.
SITE
- Proper management of the personnel lifting platform's area of travel will reduce the risk of accidents:
• ground not unnecessarily uneven or obstructed,
• no excessive slopes,
• pedestrian traffic controlled, etc.
OPERATOR
- Only qualified, authorised personnel can use the platform. This authorisation is given in writing by the appropriate person in the
establishment where the platform is to be used and must be carried permanently by the operator.
Experience has shown that there are a number of inappropriate ways in which the platform might be used. Such
foreseeable misuse, of which the main examples are listed below, are strictly forbidden.
- The foreseeable abnormal behaviour resulting from ordinary negligence, but which does not result from any wish to
put the machinery to any improper use.
The reflex behaviour of a person in the event of a malfunction, incident, failure, etc. during use of the platform.
- Behaviour resulting from application of the "principle of least effort" when performing a task.
- For certain machines, the foreseeable behaviour of such persons as: apprentices, teenagers, handicapped persons,
trainees tempted to drive a platform, operators tempted to operate a truck to win a bet, in competition or for their own
personal experience.
- The person in charge of the equipment must take these criteria into account when assessing the suitability of a person
to drive.
OBTAIN INFORMATION ON:
- How to behave when there is a fire.
- The location of the nearest first aid kit and fire extinguisher.
- The emergency telephone numbers for calling (the doctors, ambulance, hospital and fire brigade).
PLATFORM
A - THE PLATFORM'SSUITABILITY FOR USE
- MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator's manual,
with an overload test coefficient of 1.25 and an operational test coefficient of 1.1, as stipulated in standard EN280 for MPLP (Mobile
Personnel Lifting Platforms).
Before putting the platform into operation, the company manager must check that the platform is suitable for the work to be carried
out and conduct certain tests (in accordance with current legislation).
B - ADAPTING THE PLATFORM TO THE USUAL ENVIRONMENTAL CONDITIONS
- In addition to series equipment mounted on your platform, many options are available, such as: rotating light, working light, etc.
Contact your dealer.
- Take into account climatic and atmospheric conditions of the site of utilisation.
• Protection against frost (see: chapter 3 - MAINTENANCE, LUBRICANTS page).
• Adaptation of lubricants (ask your dealer for information).
• I.C. engine filtration (see: chapter 3 - MAINTENANCE, FILTER ELEMENTS page).
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- The machines manufactured by MANITOU are designed to be used within the following temperature ranges:
•Minimum temperature: -20°C
•Maximum temperature: +45°C
-Special applications are available as options for particularly cold environments.
The factory fill of lubricants is for average climatic conditions, i.e. between -15°C and +35°C. For operation under
more severe climatic conditions, before starting up, the systems should be drained and refilled using lubricants
suited to the ambient temperatures.
- A platform operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are
solutions, consult your dealer.
Your platform may be designed for outdoor use (see: chapter 2 - DESCRIPTION, SPECIFICATIONS pages) under
normal atmospheric conditions and indoor use in suitably aerated and ventilated premises. It is prohibited to use
the platform in areas where there is a risk of fire or which are potentially explosive (e.g. refineries, fuel or gas
depots, stores of flammable products, etc.). For use in these areas, specific equipment is available (ask your
dealer for information).
C - MODIFYING THE PLATFORM
- For your own safety and that of others, you must not change the structure and settings of the various components used in your
platform by yourself (hydraulic pressure, limiter calibration, engine speed, addition of extra equipment, addition of counterweights,
unapproved attachments, alarm systems, etc.). In this event, the manufacturer cannot be held liable.
- Your platform is supplied with standard wheels or all-terrain wheels. It is PROHIBITED to change from one type of wheel to the other:
risk of loss of stability of the platform.
INSTRUCTIONS
- The operator's manual must always be in good condition and kept in the place provided on the platform and in the language used by
the operator.
- You must replace the instructions manual, as well as any plates or stickers, if they are no longer legible or are missing or damaged.
MAINTENANCE
- Maintenance or repairs other than those detailed in chapter: 3 - MAINTENANCE must be carried out by qualified personnel
(consultyour dealer) and under the necessary safety conditions to maintain the health of the operator and any third party.
Your platform must be inspected periodically to ensure that it remains in compliance. The frequency of this
inspection is defined by the current legislation applying in the country in which the platform is used.
- Example for France: The manager in charge of the establishment using an access platform must open and maintain a maintenance log
for each machine (order of 2 March 2004).
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INSTRUCTIONS TO THE OPERATOR
FOREWORD
WHENEVER YOU SEE THIS SYMBOL IT MEANS:
WARNING! BE CAREFUL! YOUR SAFETY
OR THE SAFETY OF THE PLATFORM IS AT RISK.
The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety
instructions and safety measures detailed in these instructions.
- Only the operations and manoeuvres described in this operator's manual must be performed. The manufacturer cannot predict
all possible risky situations. Consequently, the safety instructions given in the operator's manual and on the platform itself are not
exhaustive.
- At all times as an operator you must envisage, within reason, the possible risk to yourself, to others or to the platform itself when you
use it.
Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your
platform may lead to serious, even fatal accident.
GENERAL INSTRUCTIONS
A - OPERATOR'SMANUAL
- Carefully read and understand the operator's manual.
- The operator’s manual must always be kept in the place provided for it on the platform and be written in the language used by the
operator.
- Any operations or manoeuvres not described in the operator’s manual are categorically forbidden.
- Follow the safety advice and the instructions on the platform.
- You must necessarily replace the operator’s manual, as well as any plates or stickers, if they are no longer legible or are damaged.
- A second operator must be present on the ground as a safety measure when using the platform.
- Familiarise yourself with the platform on the terrain where it will be used.
- The machine must also be used in accordance with good engineering practice.
- Do not use the platform if there is a wind speed of over 45 km/h. The platform’s arms must not be subjected to a lateral force of more
than 40 kg (platforms for indoor use must not be used outside the building).
B - AUTHORIZATION FOR USE IN FRANCE
(OR SEE CURRENT LEGISLATION IN OTHER COUNTRIES)
- Only qualified, authorised personnel can use the platform. This authorisation is given in writing by the appropriate person in the
establishment where the platform is to be used and must be carried permanently by the operator.
- The operator is not competent to authorise the driving of the platform by another person.
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C - MAINTENANCE
- The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety
notice.
-The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose.
Hemustkeep the platform properly cleaned if this is among his responsibilities.
- The operator must carry out daily maintenance (see: chapter: 3 - MAINTENANCE, A - DAILY pages).
- The operator must ensure tyres are adapted to the nature of the ground (see: area of the contact surface of the tyres in chapter 2 -
DESCRIPTION: CHARACTERISTICS). There are optional solutions, consult your dealer.
Do not use the platform if the tyres are damaged or excessively worn, because this could put your own safety
orthat of others at risk, or cause damage to the platform itself.
In the case of electric platforms, the operator must ensure that:
-The batteries are not replaced with lighter ones (compromising stability).
-Safety goggles are always worn when charging the batteries.
-The batteries are not charged in an explosive environment.
-There is no smoking and no naked flame directed towards the batteries when they are being handled;
-during removal, re-installation and when checking the levels.
D - MODIFYING THE PLATFORM
- For your safety and that of others, you must not change the structure and settings of the various components used in your platform
yourself:
• hydraulic pressure,
• calibrating limiters,
• I.C. engine speed,
• addition of extra equipment,
• addition of counterweight,
• unapproved attachments,
• alarm systems, etc.
- In this event, the manufacturer cannot be held responsible.
Your platform is supplied with standard wheels or all-terrain wheels. It is PROHIBITED to change from one type of
wheel to the other: risk of loss of stability of the platform.
E - I.C. PLATFORM AXLES
- STANDARD AXLE:
The chassis is rigid, so the platform can be load bearing on only three wheels.
- OSCILLATING AXLE (IF THIS OPTION IS AVAILABLE):
The oscillating axle enables the platform, in the transport position, to have load-bearing on four wheels.
When moving in the working position over uneven terrain, the oscillating axle is locked (the chassis is rigid)
sothe platform can be load bearing on only three wheels.
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DRIVING INSTRUCTIONS
A - BEFORE STARTING THE PLATFORM
- Ensure that the intermediate rail is fully in the locked position before operating the platform from the basket.
- If the platform is new, see the section: Before starting the platform for the first time in chapter 1 - operating and safety instructions.
- Carry out daily maintenance (see: chapter 3 - MAINTENANCE, A - DAILY pages).
- Before starting the platform, check the levels:
• I.C. PLATFORMS: • ELECTRIC PLATFORMS:
• Engine oil • Hydraulic tank oil
• Hydraulic tank oil • Battery charge level
• Fuel
• Coolant
- The platform must be in transport position (with the arms completely folded back or the scissors in the low position) before you enter
it.
- Make sure the horn works.
- Check before operating the platform that the access gate has been properly locked.
B - DRIVER'SCAB OPERATING INSTRUCTIONS
- Whatever his experience, the operator is advised to familiarise himself with the position and operation of all the controls and
instruments before operating the platform.
- Wear suitable clothing for driving the platform; do not wear baggy clothes.
- Make sure you have the appropriate protective equipment for the job to be done.
- Prolonged exposure to high noise levels may cause hearing problems. It is recommended to wear ear muffs to protect against
excessive noise.
- Remain alert at all times when using the platform. Do not listen to the radio or music using headphones or earphones.
- For increased comfort, adopt the correct position at the platform's operator station.
- The operator must always be in the normal operator's position: it is prohibited to have arms or legs, or generally any part of the body,
protruding from the basket.
- Safety helmets must be worn.
- MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachment in
the basket , see chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
- The control units must never in any event be used for any other than their intended purposes (e.g. climbing onto or down from the
platform, portmanteau, etc.).
- In the case of scissors-type platforms, it is forbidden to use the platform without the guardrails in place.
- Suspending a load under the basket or on any part of the lifting apparatus is strictly forbidden.
- The operator must not climb into or get down from the basket unless it is at ground level (with the lifting system folded).
- If the platform is equipped with steps, the basket must be positioned vertically with these before going up or down.
- The platform must not be fitted with attachments that increase the unit's wind load.
- Do not use a ladder or any improvised constructions in the basket to reach greater heights.
- Do not climb on the sides of the basket to reach greater heights.
- Never operate the platform when hands or feet are wet or soiled with greasy substances.
C - ENVIRONMENT
- Comply with site safety regulations.
- The platform can be manoeuvred from the ground: ensure that you forbid access.
- If you have to use the platform in a dark area or at night, make sure it is equipped with working lights.
- The platforms may not be used as cranes or elevators for the permanent transport of people or materials, nor as jacks or supports.
- When operating, ensure that there is no one or anything impeding the platform’s progress and operation.
- When raising the platform, ensure that no one or anything impedes the platform’s operation and do not perform any inappropriate
manoeuvres.
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-Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To ensure this, mark out your
working area.
- Travelling on a longitudinal slope:
• Ensure that you adapt the access platform’s travel speed by controlling it with the joystick.
-Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
- Never move onto a loading platform without having first checked:
• That it is suitably positioned and made fast.
• That the unit to which it is connected (wagon, lorry, etc.) will not shift.
•That this bridge is prescribed for the size and weight of the platform.
•That the slope of the bridge is not greater than the platform’s maximum authorised slope.
- Never move onto a foot bridge, floor or freight lift, without being certain that they are prescribed for the weight and size of the
platform to be loaded and without having checked that they are in sound working order.
- Be careful in the area of loading bays, trenches, scaffolding, soft ground and manholes.
- Ensure that the ground under the wheels and/or stabilisers is firm and stable before raising the basket.
-Do not attempt any operations outside the platform’s capabilities.
- Ensure that any materials loaded onto the platform (pipes, cables, containers, etc.) cannot fall out. Do not pile these materials to the
point where it is necessary to step over them.
If the platform must remain above a structure for a long time, there is the risk that it will rest on the structure as a
result of the basket descending due to the cooling of the oil in the cylinders or minor leakage from the cylinder
blocking systems. To eliminate this risk:
- Regularly check the distance between the basket and the structure, readjust if necessary.
- If possible, use the platform with the oil at a temperature as close as possible to the ambient temperature.
- In the case of work near aerial lines, ensure that the safety distance is sufficient between the working area of the platform and the aerial line.
You must consult your local electrical agency. You could be electrocuted or seriously injured if you operate or
park the platform too close to power cables.
If the platform is in contact with electric cables, press the emergency stop button. If you can, jump out of the
basket without touching the basket and the ground at the same time.
Otherwise call for help, inform people not to touch the platform, or cut off or have someone else cut off the
electricity supply to the cables.
- It is forbidden to use the platform close to electricity cables. Maintain the specified safe distances.
RATED VOLTAGE
DISTANCE ABOVE THE
GROUND OR THE
FLOOR IN METRES
50 < U < 1 000 2.30 M
1 000 < U < 30 000 2.50 M
30 000 < U < 45 000 2.60 M
45 000 < U < 63 000 2.80 M
63 000 < U < 90 000 3.00 M
90 000 < U < 150 000 3.40 M
150 000 < U < 225 000 4.00 M
225 000 < U < 400 000 5.30 M
400 000 < U < 750 000 7.90 M
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If the wind is in excess of 45 km/h, do not perform any movements liable to endanger the access platform’s
stability.
- To visually recognise this wind speed, refer to the empirical wind evaluation scale below:
BEAUFORT scale (wind speed at a height of 10 m on a flat site)
Force Type of wind Speed
(knots)
Speed
(km/h) Speed (m/s) Effects on Land Sea conditions
0 Calm 0 - 1 0 - 1 <0.3 Smoke rises vertically. Sea is like a mirror.
1 Light air
1 - 3 1 - 5 0.3 - 1.5 Smoke indicates direction of wind. Ripples with appearance of scale, no
foam crests.
2 Light breeze
4 - 6 6 - 11 1.6 - 3.3 Wind felt on face, leaves rustle. Short wavelets, but pronounced.
3Gentle
breeze
7 - 10 12 - 19 3.4 - 5.4
Leaves and small twigs in constant
motion.
Very small waves, crests begin to
break.
4Moderate
breeze
11 - 16 20 - 28 5.5 - 7.9
Wind raises dust and loose pieces of
paper; small branches are moved.
Small waves, becoming longer,
numerous whitecaps.
5 Fresh breeze
17 - 21 29 - 38 8 - 10.7 Small tees in leaf begin to sway. Wavelets form on inland waters;
moderate waves, taking longer form.
6Strong
breeze
22 - 27 39 - 49 10.8 - 13.8
Large branches in motion, whistling
heard in overhead wires, umbrella
use becomes difficult.
Larger waves forming, whitecaps
everywhere, some spray.
7 Near gale
28 - 33 50 - 61 13.9 - 17.1
Whole trees in motion, inconvenience
felt when walking against the wind.
Sea heaps up; white foam from breaking
waves begins to be blown in streaks
along the direction of the wind.
8 Gale
34 - 40 62 - 74 17.2 - 20.7
Wind breaks twigs off trees; impedes
progress.
Moderately high waves of greater
length; edges of crests begin to
break into spindrift.
9 Strong gale
41 - 47 75 - 88 20.8 - 24.4
Wind damages roofs (chimneys,
slates, etc.).
High waves, crests of waves begin
to topple, streaks of foam; reduced
visibility.
10 Storm
48 - 55 89 - 102 24.5 - 28.4
Seldom experienced inland; trees
uprooted; considerable structural
damage occurs.
Very high waves; white streaks of
foam; reduced visibility.
11 Violent storm 56 - 63 103 - 117 28.5 - 32.6 Very rare, widespread damage.
Exceptionally high waves able to
hide medium sized ships from view,
reduced visibility.
12 Hurricane
64 + 118 + 32.7 + Devastating damage.
Sea completely white; air filled with
foam and spray, very reduced
visibility.
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D - VISIBILITY
- Ensure good visibility on your route at all times. To increase your visibility, you can move forwards with the jib arm slightly raised
(beware of the risk of falls in the basket from knocking into a low doorway, overhead electric wires, travelling cranes, highway bridges,
rail tracks or any obstacle in the area in front of the platform). In reverse, look directly behind you. At all events, avoid reversing long
distances.
- If visibility of your road is inadequate, ask someone to help, standing outside the area in which the platform will be moving, and make
sure you always have a good view of this person.
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E - STARTING THE PLATFORM
PLATFORMS WITH I.C. ENGINES
SAFETY INSTRUCTIONS
- Never try to start the platform by pushing or towing it. Such operation may cause severe damage to the transmission. If towing
isnecessary, the platform must be placed in freewheel mode (see: 3 - MAINTENANCE).
- If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
Connect at first the positive terminals before the negative terminals.
Failure to respect polarity between batteries can cause serious damage to the electrical circuit.
The electrolyte in the battery may produce an explosive gas. Avoid flames and generation of sparks close to the
batteries. Never disconnect a battery while it is charging.
INSTRUCTIONS
- Check the closing and locking of the hood(s).
- Turn the ignition key to position I to switch on the electrical power, which automatically starts the preheating system (all the bars must
be displayed), the message "OK" is displayed.
- Check that everything is operating correctly by ensuring that no fault pages are displayed on the screen and no warning about the fuel
level (a pump icon is present on the screen) (see: chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
- To start, turn the ignition key to position I.
- Press the start button.
- Do not engage the starter motor for more than 15 seconds and carry out the preheating for 10 seconds between unsuccessful
attempts.
- Check all control instruments when the I.C. engine is warm and at regular intervals during use, so as to quickly detect any faults and to
be able to correct them without any delay.
- If any faults are displayed on the screen, stop the engine and immediately take the necessary measures.
ELECTRIC PLATFORMS
SAFETY INSTRUCTIONS
- Do not use the platform if the battery is discharged to the point that movements are slowed down. In certain cases, the platform may
stop (see: chapter 3 - MAINTENANCE: page DAILY OR EVERY 10 HOURS SERVICE, for the charge level not to be exceeded).
INSTRUCTIONS
- Set the battery cut-off to the ON position.
- Check the closing and locking of the hood(s).
- Turn the ignition key to the basket position.
- Check that everything is operating correctly by ensuring that no error messages are displayed on the screen and that the machine
maintenance light is not flashing (see: chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
NOTE: For machines not fitted with a display or a maintenance warning light, faults can be identified from the light directly on the
variable speed drive unit (to access: open the cowl on the control side, remove the casing from the variable speed drive and see
whether the light is flashing).
- If any error messages are constantly displayed or the machine maintenance light is flashing, return the key to the neutral position.
- Set the battery cut-off to the OFF position.
- Immediately take the necessary measures.
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F - DRIVING THE PLATFORM
SAFETY NOTICE
We draw the operators' attention to the risks associated with using the platform, in particular:
- Risk of loss of control.
- Risk of loss of lateral and frontal stability of the platform.
The operator must remain in control of the platform.
- Do not carry out operations which exceed the capacities of your platform.
- Familiarise yourself with the platform on the terrain where it will be used.
- Ensure that the brakes work efficiently when stopping a travelling movement, taking into account the braking distances.
- Drive smoothly at an appropriate speed for the operating conditions (land configuration, load in the basket).
- Take extreme care when manoeuvring the platform with the basket in the high position. Ensure that there is sufficient visibility.
- Take bends slowly.
- In all circumstances make sure you are in control of your speed.
-Travel slowly on damp, slippery or uneven terrain or on truck ramps.
- Always remember that the hydraulic steering is very sensitive to movements.
- Never leave the I.C. engine on when the platform is unattended.
- Look where you are going and always make sure you have good visibility along the route.
- Drive round obstacles.
- Never drive on the edge of a ditch or steep slope.
- Whatever your travelling speed, you must reduce the speed as much as possible before stopping.
- The platform should be operated in an area free of any obstructions or danger when it is lowered to the ground.
- The operator using the platform must be aided on the ground by a person with adequate training.
- You should stay within the limits set out in the platform load chart.
INSTRUCTIONS
- When moving the platform a long distance, always travel with the arms folded or the scissors in the low position.
- Engage the appropriate gear (see: chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
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G - STOPPING THE PLATFORM
SAFETY NOTICE
- Never leave the ignition key in the platform during the operator's absence.
- Make sure that the platform is not stopped in any position that will interfere with the traffic flow and in particular the platform should
not be at less than one metre from a railroad track.
- In the event of prolonged parking on a site, protect the platform from bad weather, particularly from frost (check the level of
antifreeze), and close and lock all the platform accesses (cowls, etc.).
- Park the platform on flat ground or on an incline lower than 10%.
INSTRUCTIONS
PLATFORMS WITH I.C. ENGINES
- Before stopping the platform after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant and oil to
lower the temperature of the I.C. engine and transmission.
Do not forget this precaution, in the event of frequent stops or warm stalling of the engine, otherwise the
temperature of certain parts will rise significantly due to the stopping of the cooling system, with the risk of
severely damaging such parts.
- Stop the engine with the ignition switch.
- Remove the ignition key.
- Check that all the accesses on the platform are closed and locked (cowls, etc.).
ELECTRIC PLATFORMS
- Remove the ground/platform control selection key.
- Check that all the accesses on the platform are closed and locked (cowls…).
- Set the battery cut-off to the OFF position (ELECTRIC PLATFORM). Hydraulic oil level.
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INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE
Ensure that there are no hydraulic or electrolyte leaks on the platform.
When welding, work in the opposite direction from the control console to avoid sparks damaging it.
- Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be
taken:
A - WITH AN ELECTRICAL WELDING SET
- It is essential that the machine has a discharge braid connecting the chassis of the platform to the ground.
- The external structure to be welded must, without fail, be grounded. If the above conditions are observed, the platform can, in this
case, be in contact with the structure or the elements to be welded without damaging the electronic components.
- The power supply to the welding equipment must be via a grounded socked, including the extension lead if required.
- In all cases, make sure that there are no electric arcs in the basket or on the platform (contact between the rod or torch and ground
connector of the welding equipment). For this the ground connector of the welding must never be placed on the platform's basket; it
must only be placed as close as possible to the part to be welded.
- Switch off the welding equipment before disconnecting the ground clamp from the element or elements to be welded.
B - WITH ABLOW TORCH
- Attach the blow torch’s bottles to the basket’s handrails.
- Sparks and clippings must not be directed towards the batteries.
- Do not set the blow torch down on the lip of the basket while it is still operating or point it towards the control console or its power
cables.
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PLATFORM MAINTENANCE INSTRUCTIONS
GENERAL INSTRUCTIONS
- Make sure the area is adequately ventilated before starting up the platform.
- Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if
necessary.
- Stop the I.C. engine before conducting any work on the platform, remove the ignition key and disconnect the "Minus" battery terminal.
- Set the battery cut-off to the OFF position (ELECTRIC PLATFORM).
- Read the operator's manual carefully.
- Carry out all repairs immediately, even if the repairs concerned are minor.
- Repair all leaks immediately, even if the leak concerned is minor.
- Ensure that process materials and of spare parts are disposed in all safely and in an ecological manner.
- Be careful of the risk of burning and splashing (exhaust, radiator, engine, etc.).
MAINTENANCE
- Perform the periodic service (see: 3 - MAINTENANCE) to keep your platform in good working condition. Failure to perform the periodic
service may annul the contractual guarantee.
MAINTENANCE LOGBOOK
- The maintenance operations carried out in accordance with the recommendations given in part 3 - MAINTENANCE and the other
inspection, servicing or repair operations or modifications performed on the platform shall be recorded in a maintenance logbook. The
entry for each operation shall include details of the date of the works, the names of the individuals or companies having performed
them, the type of operation and its frequency, if applicable. The part numbers of any platform items replaced shall also be indicated.
LUBRICANT AND FUEL LEVELS
- Use the recommended lubricants (never use contaminated lubricants).
- Do not fill the fuel tank when the engine is running.
- Only fill up the fuel tank in areas specified for this purpose.
- Do not fill the fuel tank to the maximum level.
- Do not smoke or approach the platform with a flame, when the fuel tank is open or is being filled.
BATTERY ELECTROLYTE LEVEL
- Check the level of the battery or batteries.
When doing this, ensure you take all the safety precautions (see: 3 - MAINTENANCE).
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