Manitou 80 VJR User manual

ACCESS PLATFORM
80 VJR & 105 VJR 2
547356 EN (09 / 11 / 2004)
BP 249 Z. I.
44158 ANCENIS CEDEX - FRANCE
TEL : [phone]
YOUR DEALER
OPERATOR’S MANUAL
THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND
UNDERSTOOD BY THE OPERATORS.

1st DATE OF ISSUE 10 / 10 / 02
DATE OF ISSUE OBSERVATIONS
10 / 10 / 2002 First issue
19 / 02 / 2003 Up date P. 3 - 5
02 / 06 / 2003 Up date P. 3 - 5
01 / 09 / 2004 Corrections : Chapter 2 modification of capacities,
updating images and drawings.
Chapter 3 modification of maintenance
frequency.
09 / 11 / 2004 Change of title page following the change of MANITOU
logo

1 - INSTRUCTIONS 1 - 1
– ORIGINAL REPLACEMENT PARTS 1 - 3
– DRIVER’S INSTRUCTIONS FOR USE 1 - 4
- General instructions 1 - 4
- Operating instructions 1 - 6
- Handling instructions 1 - 8
– INSTRUCTIONS FOR PLATFORM’S MAINTENANCE 1 - 9
– PLATFORM IDENTIFICATION 1 - 11
– BEFORE STARTING THE PLATFORM FOR THE 1ST TIME 1 - 12
2 - DESCRIPTION 2 - 1
– CHARACTERISTICS 2 - 4
– DIMENSIONS 2 - 6
– CONTROL INSTRUMENTS 2 - 10
– OPERATING THE PLATFORM 2 - 20
– RESCUE PROCEDURE 2 - 22
3 - MAINTENANCE 3 - 1
– FILTER ELEMENT 3 - 3
– LUBRICANTS 3 - 3
– MAINTENANCE PERIODICITY 3 - 4
A : Reading the running-time recorder 3 - 5
B : Every day or every 5 hours of operation 3 - 6
C : Every 50 hours of operation 3 - 8
D : Every 100 hours of operation 3 - 10
E : Occasional maintenance 3 - 13
F : Stability test on the platform 3 - 16
4 - MAINTENANCE HANDBOOK 4 - 1
TABLE OF CONTENTS

1 - 1
1 - INSTRUCTIONS
1 - INSTRUCTIONS

1 - 3
OUR MOBILE PLATFORMS MUST ONLY BE MAINTAINED WITH ORIGINAL REPLACEMENT PARTS.
ORIGINAL REPLACEMENT PARTS
BY AUTHORISING THE USE OF NON-ORIGINAL REPLACEMENT PARTS,,
YOU RISK - Legally, being liable in the event of an accident.
- Technically, causing operating faults or shortening the equipment’s operating life.
The use of counterfeit parts or components not approved by the manufacturer may invalidate the termsof the
contractual guarantee and lead the manufacturer to withdraw his declaration of conformity.
BY USING ORIGINAL PARTS IN YOUR MAINTENANCE WORK,
YOU PROTECT - Any user obtaining suppliers from elsewhere does so at his own risk.
YOURSELF
LEGALLY
- Any user who modifies his platform or has it altered by a service provider must take into
account that a new item of equipment is being thereby introduced on the market and must
therefore assume responsibility for it.
- Any user who copies original parts or has them copied exposes himself to legal risks.
- The declaration of conformity is only binding on the manufacturer for the selected parts or
those developed under his control.
- The manufacturer lays down the practical maintenance conditions. The fact that the user does
not observe these creates no liability on the manufacturer.
YOU HAVE THE PROVIDES THE USER WITH,
THE BENEFIT OF
KNOW-HOW - His know-how and expertise.
- A guarantee of the work performed.
- Original replacement parts.
- Assistance in preventive maintenance.
- Efficient diagnostic assistance.
- Improvements based on experience.
- Training for the operators.
- Only the manufacturer knows the design of the mobile platform in detail and therefore has the
best technical capabilities to ensure its maintenance.
ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS CONCESSIONAIRES.
Telephone the Parts Department to obtain a list of the network of concessionaires:
TEL: [phone]

1 - 4
DRIVER’S INSTRUCTIONS FOR USE
GENERAL INSTRUCTIONS
A – INSTRUCTIONS MANUAL
- Carefully read and fully understand the instructions manual.
- The instructions manual must always be kept in the mobile platform, in the location provided and in the driver’s usual
language.
- Any operations or manoeuvres not described in the instructions manual are, a priori, forbidden.
- Observe the safety instructions and the instructions written on the platform.
- Any plates or stickers that become illegible or damaged must be replaced.
B - AUTHORISATION TO DRIVE (LEGISLATION IN FORCE IN FRANCE)
(or please refer to the appropriate legislation for the respective country)
- Only qualified, duly trained personnel may operate the platform. This training is the employer’s responsibility.
- When using the platform, as a safety precaution, another operator must be present on the ground.
- Familiarise yourself with the platform on the site where it will be operating.
- The driver is not empowered to authorise someone else to drive the platform.
- The platform must be used in a professional manner.
- Do not use the machine if the wind strength is over 45 km/h. The lateral force on the platform’s arm must not exceed
40kg.
- Hard hats must be worn.
- It is strongly recommended to wear a safety harness when using the platform.
- Equip the platform with its own fire extinguisher when it is operating in an area with no means of extinction. Other
optional solutions exist; please contact your agent or concessionaire.
WHEN YOU SEE THIS SYMBOL, IT MEANS:
WARNING! TAKE CARE! YOUR SAFETY OR
THE PLATFORM’S SAFETY IS IN JEOPARDY.

1 - 5
C – MAINTENANCE
- Any user who notices that his platform is not in good operating condition or that it does not comply with the safety
instructions must immediately notify his supervisor.
- It is forbidden for the driver to attempt to carry out any repairs or adjustments. He must keep his platform in a perfectly
clean condition if he is charged with this task.
- The safety devices must not be disconnected or bypassed.
- Perform daily maintenance (see Chapter: B – EVERY DAY OR EVERY 5 HOURS OF OPERATION).
- For your safety and that of others, do not alter the structure or the settings of the different components of your platform
yourself.
. Hydraulic pressure
. Limit switch ratings
. Addition of extra equipment
The manufacturer is released from any liability in such cases.
- So that you can keep your mobile platform in a condition of conformity, we recommend that you have it
checked regularly by your agent or concessionaire, given that regular checking is a legally envisaged (please
refer to the upcoming legislation).
- Do not replace the battery with a lighter one (this would compromise stability).
IF NECESSARY, CONSULT YOUR AGENT OR CONCESSIONAIRE.

1 - 6
DRIVING INSTRUCTIONS
A – BEHAVIOUR WHEN DRIVING
- Wear suitable clothing for driving the platform; avoid loose-hanging clothing.
- Never drive with wet or greasy hands or shoes.
- Always keep your feet, and in general every part of your body, inside the platform.
- A safety helmet must be worn.
- It is strongly recommended to wear a safety harness when using the platform.
B – BEFORE STARTING UP THE PLATFORM
- If the platform is new, see Chapter: BEFORE STARTING THE PLATFORM FOR THE FIRST TIME, Section:
1 – SAFETY INSTRUCTIONS AND ADVICE.
- Check that the tyres are in good condition.
- Before starting the platform, check the hydraulic oil level and the battery’s charge.
- Whatever his level of experience, the user must familiarise himself with the location and use of all the monitoring and
control instrumentation before operating the platform.
- The platform must be set to transport position (the arms completely folded away) before getting into the vehicle.
- The platform may only be used on a flat surface. An asphalted surface is normally required.

1 - 7
C – DRIVING THE PLATFORM
SAFETY INSTRUCTIONS
- Do not use the platform if the battery is discharged to the point that movement is slowed down; in certain cases, the
control can cease to function.
- Do not use the platform unless it is in perfect working order or if it has not been checked.
- Wear suitable clothing for driving the platform; avoid loose-hanging clothing.
- When working in areas of through traffic, avoid any risk of something becoming caught.
- Keep your eyes in the direction of travel and always retain good visibility of your route.
- In all circumstances, keep your speed under control.
- Drive slowly on wet, slippery or uneven surfaces.
- Drive around obstacles.
- Pavements must only be crossed in transport position.
Beware of trenches, scaffolding and recently excavated or back-filled terrain

1 - 8
HANDLING INSTRUCTIONS
- The platform may only be manoeuvred from the ground: ensure access is forbidden.
- The platforms cannot be used as cranes or lifts for the constant transport of materials or people, nor as jacks or
supports.
- When raising the platform, ensure that nothing or no one is impeding its travel and do not perform any false
manoeuvres.
- When working near to overhead electrical cables, ensure that there is adequate safety distance between the cables
and the platform’s working area. Check the prevailing legislation.
You should seek advice from your local electricity provider.
You could be electrocuted or seriously hurt if you work or park the platform too close to electrical cables.
You are strongly advised to ensure that the safety rules on the site conform to the prevailing
local regulations regarding all types of work near to electrical cables.
- Do not attempt to accomplish operations beyond the platform’s capabilities.
- Working over the heads of other people is forbidden.
- Ensure that the material loaded onto the platform (pipes, cables, containers, etc.) cannot escape and fall. Do not heap
such material up to the point that they must be stepped over.
- Do not use ladders or improvised constructions inside the platform to reach higher.
- Do not use the base control panel to raise the nacelle with persons in the platform nacelle. The base control panel is
for use solely in the event of a rescue operation (if someone in the basket is feeling unwell, etc.) or for maintenance.
IF NECESSARY, CONSULT YOUR AGENT OR CONCESSIONAIRE.

1 - 9
MAINTENANCE INSTRUCTIONS
A - GENERAL
- Carefully read the instructions manual.
- Clean the platform, or at least the area concerned, before performing any work.
- Wear suitable clothing for maintaining the platform: avoid wearing jewellery and loose-hanging clothing. Tie up and
cover your hair if necessary
Ensure that consumable materials and replaced parts are disposed of in complete safety and in an ecological manner.
- Carry out any necessary repairs immediately, even minor repairs.
- Repair any leaks immediately, even minor ones.
- Do not attempt to loosen the connections, the hoses or a hydraulic component while the circuit is still pressurised.
Any manipulation or removal of the equalising valves that may be fitted to the jacks on your platform can prove
dangerous. An equalising valve should only be removed when the jack concerned is at rest and the hydraulic
circuit under residual pressure.
This operation should only be performed by approved personnel
- Disconnect the negative terminal (-) of the battery before working on the electrical circuit or the platform itself (e.g.
welding).
- Do not lay metal items on the battery.
- The electric box may only be opened by authorised personnel.
- The periodic checks prescribed by the approved control departments are essential.
INSTRUCTIONS FOR THE PLATFORM’S MAINTENANCE

1 - 10
B – MAINTENANCE
- Clean away any trace of oil or grease from the platform.
- Clean the platform, or at least the area concerned, before performing any work.
- Do not clean with high-pressure equipment near to the electrical components.
If necessary, protect components liable to damage from penetration by water, steam or cleaning products and protect
the electrical components and connections in particular
- The platform must compulsorily be maintained and kept in a condition of conformity.
- Carry out daily maintenance (see Chapter: B – EVERY DAY OR EVERY 5 HOURS OF OPERATION).

A
1 - 11
Since it is our policy constantly to improve our products, certain modifications
may be introduced to our platform range without our being required to notify
our esteemed customers.
On any orders for replacement parts or any request for technical information,
please always specify:
NB: So that you can provide all these numbers easily, you are recommended
to write them down in the places provided for this purposes when you
take delivery of the platform.
MANUFACTURER’S PLATE ON THE PLATFORM (FIG.A)
- Type
- Serial No.
- Year of manufacture
PLATFORM IDENTIFICATION

1 - 12
INTRODUCTION
- Our platforms have been designed with the aim of providing the driver with great ease of manoeuvring and maximum
ease of maintenance.
- However, before starting the platform for the first time, the user must carefully read and fully understand the different
chapters in this instructions manual, which has been designed to cover any driving or maintenance problems.
By following these instructions, the user will be able to take fullest advantage of all the platform’s capabilities.
-The user must inform himself of the position and function of the various monitoring and control instruments before using
his platform.
Never use a new platform without carrying out the following checks:
LUBRICATION
- Check the various lubrication points and the various levels (see Chapter: MAINTENANCE INTERVALS) and topping up
if required.
The machine is filled with lubricant at the factory to suit average climatic conditions, i.e. -15°C to +35°C. For more
severe use, before starting up the machine must be drained and refilled with lubricants suitable for the ambient
temperatures.
(if necessary, contact your agent or concessionaire for advice).
HYDRAULIC CIRCUIT
- Visually check that there are no leaks or sweating of oil on the connections, hoses, pipes and fittings. If necessary,
retighten or check the defective connections.
- Also check the oil level in the reservoir.
TYRES
- Ensure that the wheel nuts are perfectly tight (see Chapter: C – EVERY 50 HOURS OF OPERATION).
ELECTRICAL CIRCUIT
- Check the level and the density of the electrolyte in the battery.
- Check the various components in the electrical circuit and their fixings and connections.
IF NECESSARY, CONSULT YOUR AGENT OR CONCESSIONAIRE.
BEFORE STARTING THE PLATFORM FOR THE FIRST TIME

2 - 1
2 - DESCRIPTION
2 - DESCRIPTION