Manitowoc BG0260 User manual

Technician’s
Handbook
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
America’s #1 Selling Ice Machine
BG0260
Spray Cube
Part Number STH48 6/15

General Information
Model Numbers ...................................5
BG0260A .............................................5
Model/Serial Number ...........................5
Manitowoc Cleaner and Sanitizer ........5
Installation
Location of Ice Machine ......................7
Installation Requirements ....................7
Potable Water Requirements ..............8
Drain Connections ...............................8
Ice Machine Clearance Requirements 8
Electrical Service .................................9
Operation
Ice Making Sequence of Operation .........11
Thermostat settings .............................13
Maintenance
Cleaning & Sanitizing Procedure .........16
Cleaning the Condenser .....................20
Removal from Service/Winterization ...21

Troubleshooting
Electrical Flowcharts ................................23
Electrical Flowchart Ice Machine Will Not
Run ......................................................24
Will Not cycle Into Harvest ...................28
Prematurely Cycles Into Harvest .........31
Refrigeration Troubleshooting ................34
Ice Production/Quality Check ..............35
Component Specifications
Thermostat Settings ............................41
Fan Cycle Control Settings ..................41
Total System Refrigerant Charge ........41
Filter-Driers ..........................................42
Suction Cleanup Filter-Drier ................42
Charts
Cycle Times/24-Hour Ice Production/
Refrigerant Pressure Charts ....................43
BG0260A .............................................44
Diagrams
Wiring Diagram .........................................45
BG0260 ...............................................46
Refrigeration Tubing Schematics ...........47

Part Number STH48 6/15 5
General Information
MODEL NUMBERS
BG0260A
MODEL/SERIAL NUMBER
These numbers are required when requesting
information from your local Manitowoc Distributor, or
Manitowoc Ice. The model and serial number are
listed on the MODEL/SERIAL NUMBER DECAL
affixed to the ice machine.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are
available in 16 oz. (473 ml) bottles. These are the only
cleaners and sanitizer approved for use with
Manitowoc products.
Cleaner Part Number Sanitizer Part Number
16 oz. 000000084 16 oz. 9405653
1 gal N/A 1 gal. 9405813

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Part Number STH48 6/15 7
Installation
LOCATION OF ICE MACHINE
The location selected for the ice machine must meet
the following criteria. If any of these criteria are not
met, select another location.
• The location must be free of airborne and other
contaminants.
• The location must not be near heat-generating
equipment or in direct sunlight.
• The location must be capable of supporting the
weight of the ice machine and a full bin of ice.
• The location must allow enough clearance for
water, drain and electrical connections in the rear
of the ice machine.
• The location must not obstruct airflow through or
around the ice machine.
INSTALLATION REQUIREMENTS
• The air temperature must be at least 50°F (10°C),
but must not exceed 110°F (43°C).
• The water temperature must be at least 50°F
(10°C), but must not exceed 100°F (38°C).
• The ice machine and bin must be level
• Vent the ice machine and bin drains separately
• Bin drain termination must have an air gap
• A back flow preventer is required on water inlet
lines
• Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.

8 Part Number STH48 6/15
POTABLE WATER REQUIREMENTS
• Plumbing must conform to local codes
• Do not connect the ice machine to a hot water
supply. Be sure all hot water restrictors installed for
other equipment are working. (Check valves on
sink faucets, dishwashers, etc.)
• If water pressure exceeds maximum pressure (6
bar) obtain a water pressure regulator from your
Manitowoc distributor.
• A union for both the ice making and condenser
water lines is required
• Water inlet lines require insulation to prevent
condensation.
DRAIN CONNECTIONS
• Drain lines must have a 1.5 inch drop per 5 feet of
run (2.5 cm per meter), and must not create traps
• The floor drain must be large enough to
accommodate drainage from all drains.
• Separate insulated bin and water-cooled
condenser drain lines are required
• The bin and ice machine drains require a vent.
ICE MACHINE CLEARANCE REQUIREMENTS
Air-Cooled Water-Cooled
Top/Sides 5" (13 cm) 5" (13 cm)
Back 8" (20 cm) 8" (20 cm)

Part Number STH48 6/15 9
ELECTRICAL SERVICE
Voltage
The maximum allowable voltage variation is ± 10% of
the rated voltage on the ice machine model/serial
number plate at compressor start-up.
Fuse/Circuit Breaker
A separate fuse/circuit breaker must be provided for
each ice machine.
Ground Fault Interrupter Circuit (GFIC)
A GFCI/GFI circuit protection is not recommended
with our equipment. If a GFCI/GFI is required by code
a GFCI/GFI breaker rather than outlet must be used to
avoid intermittent nuisance trips.
! Warning
All wiring must conform to local and national codes.
!
Warning
The ice machine must be grounded in accordance
with national and local electrical codes.

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Part Number STH48 6/15 11
Operation
Ice Making Sequence of Operation
Priming the Water system
The water inlet valve on this machine energizes in the
harvest sequence, therefore priming the system with
water will allow the system to start up with a full
reservoir of water. To prime system add 2 liters of
water into the water trough.
1. Freeze Cycle
Turn the toggle switch to ON. The compressor, and
water pump will energize, starting the freeze cycle.
The pump sprays water into the inverted cups. The
water freezes layer by layer, until an ice cube forms in
each cup.
The freeze cycle continues and the evaporator
thermostat reaches the adjusted set point.
The thermostat energizes the timer motor and the cam
starts to turn. When the cam cycles through the preset
freeze time the relays change position and the harvest
cycle starts.

12 Part Number STH48 6/15
2. Harvest Cycle
The compressor continues to operate and the water
pump is de-energized. The harvest valve energizes,
allowing hot gas to enter and warm the evaporator.
The water valve is also energized, aiding with harvest,
as well as filling up the sump with fresh water for a
new freeze cycle.
The ice falls from the cups and drops into the bin. The
harvest cycle continues until the preset harvest time
expires.
The harvest valve and water valve de-energize. If ice
cubes are not contacting the bin thermostat, a new
freeze cycle is initiated and the water pump energizes
and sprays water into the cups.
3. Automatic Shut-Off
When the storage bin is full, ice will contact the bin
thermostat inside the bin. If the bin thermostat opens
during a freeze cycle the ice machine will finish the
freeze cycle and stop when it enters the harvest cycle.
The ice machine remains off until enough ice has been
removed from the storage bin to allow the ice to fall
clear of the bin thermostat probe. As the ice clears the
probe, the bin thermostat warms up and the machine
starts another freeze cycle.

Part Number STH48 6/15 13
THERMOSTAT SETTINGS
Bin Thermostat:
The bin thermostat sensing bulb is located in holder on
the right side of the bin on self storage models. The
bin thermostat turns the ice machine on and off as the
level of ice in the bin changes. Use the initial setting
from the chart and adjust as required.
Evaporator Thermostat:
The evaporator thermostat energizes the timer motor.
After the preset time on the timer expires the harvest
cycle begins. Refer to chart for correct setting.
Thermostat Setting Chart
Model Bin Thermostat
Setting Evaporator Thermostat Setting
BG0260 5 4
1
2
345
6
7
1
2
345
6
7
Bin Thermostat
Small Numbers = Less ice in bin
Large Numbers = More ice in bin
Start at Chart Setting, then adjust as
required
Evaporator Thermostat
Small Numbers = Large dimple & lighter
cubes
Large Numbers = Small Dimple & heavier
cubes
Refer to chart for initial setting

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Part Number STH48 6/15 15
Maintenance
Clean and sanitize the ice machine every six months
for efficient operation. If the ice machine requires more
frequent cleaning and sanitizing, consult a qualified
service company to test the water quality and
recommend appropriate water treatment.
An extremely dirty ice machine must be taken apart for
cleaning and sanitizing.
!
Caution
Use only approved Ice Machine Cleaner and
Sanitizer. Read and understand all labels printed on
bottles before use. Do not mix Ice Machine Cleaner
and Sanitizer solutions together.
!
Warning
Wear rubber gloves and safety goggles (and/or face
shield) when handling Ice Machine Cleaner or
Sanitizer

16 Part Number STH48 6/15
CLEANING & SANITIZING PROCEDURE
Ice machine cleaner is used to remove lime scale or
other mineral deposits. Sanitizer is used to remove
algae or slime.
Mix 4 liters of water with 500 ml of cleaner in a plastic
or stainless container.
Step 1 Open the front door to access the evaporator
compartment. Ice must not be on the evaporator
during cleaning and sanitizing. Follow one of the
methods below:
• Press the power switch at the end of a
harvest cycle after ice falls from the
evaporator(s).
• Press the power switch and allow the ice to
melt.
Step 2 Remove all ice from the bin and remove top
cover of ice machine.
Step 3 Remove overflow tube and drain water sump.
Step 4 Remove all parts for cleaning.
A. Remove two thumbscrews and shutter
assembly
B. Remove ice cube slide
C. Remove spray bar and vinyl tubing
D. Evaporator shield on top of evaporator
NOTE: The tubing, spray bar ends and nozzles can be
removed when required for easier cleaning.
Mix a solution of cleaner and lukewarm water.
Cleaner Water
16 oz (500 ml) 1 gal (4L)
!
Caution
Never use anything to force ice from the
evaporator. Damage may result.

Part Number STH48 6/15 17
Step 5 Depending upon the amount of mineral
buildup, a larger quantity of solution may be required.
Use the ratio in the table below to mix enough solution
to thoroughly clean all parts.
Step 6 Use 1/2 of the cleaner/water mixture to clean
all components. The cleaner solution will foam when it
contacts lime scale and mineral deposits; once the
foaming stops use a soft-bristle nylon brush, sponge
or cloth (NOT a wire brush) to carefully clean the parts.
All parts except the ice thickness probe can be soaked
when heavily scaled. Rinse all components with clean
water.
Solution Type Water Mixed With
Cleaner 1 gal (4L) 16 oz (500 ml)
cleaner

18 Part Number STH48 6/15
Step 7 While components are soaking, use 1/2 of the
cleaner/water solution to clean all foodzone surfaces
of the ice machine and bin. Use a nylon brush or cloth
to thoroughly clean the following ice machine areas:
• Evaporator top panel
• Side walls
• Water trough interior / exterior
• Evaporator and plastic parts - including top,
bottom, and sides bin
Step 8 Rinse all areas thoroughly with clean water.
Step 9 Mix a solution of sanitizer and lukewarm
water.
Step 10 Use 1/2 of the sanitizer / water solution to
sanitize all removed components. Use a spray bottle
to liberally apply the solution to all surfaces of the
removed parts or soak the removed parts in the
sanitizer/water solution. Do not rinse parts after
sanitizing.
Step 11 Sanitize all foodzone surfaces of the ice
machine and bin. Use a spray bottle to liberally apply
the solution. When sanitizing, pay particular attention
to the following areas:
• Evaporator top panel
• Side walls
• Water trough interior / exterior
• Evaporator and plastic parts - including top,
bottom, and sides
•Bin
Do not rinse the sanitized areas.
Solution Type Water Mixed With
Sanitizer 1 gal (4 L) 2 oz (60 Ml)
Sanitizer

Part Number STH48 6/15 19
Step 12 Replace all removed components.
NOTE: Spray bar and nozzles.
• If the nozzles were removed from the spray
bar, take care to prevent cross threading
when reassembling.
• Verify the spray bar is correctly positioned
and the nozzles are aligned to the evaporator
cups.
Step 13 Reapply power to the ice machine and move
the toggle switch to the on position.
Step 14 Discard first batch of ice to remove any flavor
transmission from the cleaning process.

20 Part Number STH48 6/15
CLEANING THE CONDENSER
Air-Cooled Condenser
Clean the condenser at least every six months. Follow
the steps below.
1. Shine a flashlight through the condenser to check
for dirt between the fins. Blow compressed air
through the condenser fins from the inside or use
a commercial condenser coil cleaner. Follow the
directions and cautions supplied with the cleaner.
2. Straighten any bent condenser fins with a fin
comb.
3. Carefully wipe off the fan blades and motor with a
soft cloth. Do not bend the fan blades. If the fan
blades are excessively dirty, wash with warm,
soapy water and rinse thoroughly.
! Warning
Disconnect electric power to the ice machine at the
electric service switch before cleaning the
condenser. The condenser fins are sharp. Use care
when cleaning them.
! Warning
If you are cleaning the condenser fan blades with
water, cover the fan motor to prevent water damage.