Manson Engineering Industrial PVC-7820 User manual

PVC-7820
12/24Vdc 40A Programmable PV Charger Controller
User's Manual

Precautions
1. Before using the charge/load controller, read all the instructions and cautionary markings
on the charge/load controller, the batteries and the photovoltaic panels.
2. Do not attempt to repair the controller. Incorrect re-assembly may result in a risk of
electric shock or fire.
3. To reduce risk of electric shock, disconnect all wiring before attempting any maintenance
or cleaning. Turning off controls will not reduce this risk. PV panels produce power when
exposed to light – cover them with opaque material before servicing.
4. Working in Vicinity of a Lead Acid Battery is dangerous. Batteries generate EXPLOSIVE
gases during normal operation. Provide ventilation to outdoors from the highest point of
the battery compartment.
5. Be extra cautious to reduce the possibility of dropping a metal tool onto batteries. It might
spark or short-circuit batteries or other electrical parts that may cause explosion. Cover
wrench handles with plastic tape or vinyl dip coating material.

Specifications
12V Batt. System
24V Batt. System
System Battery Operation Range
4-16V nominal
12V
8-32V nominal
24V
Max. Continuous PV Open Circuit Voltage
30V
60V
Max. Charging Current
20A
Max. Output Current at Load Terminal
20A
Battery type
Bulk
Float
WET
14.7V
13.4V
Sealed
14.4V
13.6V
LifeO4
14.6V
14.4V
Battery Low Voltage Disconnect (LVD)
11.5V
23V
LVD Delay Time
5 minutes
Battery Low Voltage Reconnect (LVR)
12.8V
25.6V
LVR Delay Time
5 minutes
Protections
Over Temperature Protection (Self Recoverable)
Yes
Over Voltage Protection at PV Terminal
Yes
Over Voltage Protection at Battery Terminal
Yes
Over Charge Current Protection (Self Recoverable)
Yes
Over Current Protection at Load Terminal
(Self Recoverable)
Yes
Battery Reverse Polarity Protection
(Self Recoverable)
Yes
PV Reverse Polarity Protection (Self Recoverable)
Yes
USB Charging Port forApple iPad, iPhone and
Tablets Smart Phone
5VDC 1A Max.
Remote Temperature Sensor
Yes
Operation Ambient Temperature Range
-10 to +50°C
Dimension (L x W x H)
150x200x64mm 5.9x7.9x2.5inch
Weight
1.1kg 2.5lbs

Table of Contents
1. Introduction 5
2. Control and Indicator 6
3. Operation 8
3.1 Connection 8
3.2 Select System Voltage 8
3.3 Select Battery Type 9
3.4 Set LOAD ON/OFF Program 9
3.5 USB Charging Port Selection 9
3.6 Status LED Indicators 10
3.7 Remote Signal Terminal 10

P.5
1. Introduction
●The PVC-7820 PV Charge Controller is designed for use with all types of 12V and 24V
Photovoltaic (PV) panels/ system and different type of 12V/24V batteries.
●Suitable for PV panels with Open Circuit Voltage
System Voltage
PV panel open circuit voltage range
12V
17Vdc – 30Vdc
24V
34Vdc – 60Vdc
●Rated charging current and load current are 20Amp
●PWM Charging,
●Build-In Microprocessor for PV charge control to maximize the charging efficiency,
●Overcharge and Over-discharge Protection,
●3-stage Charge Control (Bulk, Absorption & Float) to allow battery be left unattended for
long period,
●Over Temperature Protection,
●Short-Circuit Protection at load terminal & Battery Reverse Polarity Protection at Battery
Connection Terminal,
●Temperature Sensor for compensated battery charging,
●Remote Signal Terminal.

P.6
2. Control and Indicator
The following diagram shows the hardware interface of the PV Charge Controller.
Figure. 1 Front view of PV Charger Controller
LEDs
1. Battery status indicator
2. Charging status indicator
3. Fault indicator
4. Battery Type indicator
5. Load terminal ON/OFF program selection
6. USB charging port selection
7. 12/24V system selection
8. PV Reverse polarity
9. Battery Reverse polarity
Buttons
10. USB charging port setting button
11. Battery Type selection button
12. Load ON/OFF selection button
13. System voltage selection button

P.7
Figure. 2 Connection port
Connection Ports
14. PV terminal
15. Battery terminal
16. Load terminal
17. Battery Remote Sense terminal
18. Battery Temperature Sensor connector
19. USB charging port
20. Remote control extension

P.8
3. Operation
3.1 Connection
Figure. 3 Connection of PV Charge Controller
3.2 Select System Voltage
The system voltage only can be selection within 1 minute after power up. If leave it for 1
minute without any action, the system will set with previous setting.
The LED indication;
System Voltage
LED color
12V
Green
24V
Orange
Setting Steps;
i) Disconnect PV and Battery terminal.
ii) Connect Battery Terminal.
iii) Within 1 minute, press System button to selection system voltage. Green color for
12V system, Orange color for 24V system.
iv) Press and hold System button to confirm selection
The PV Controller will go into self test mode with all LED on after 1 minute from power up.

P.9
3.3 Select Battery Type
After PV controller up and run, you can set the battery type.
Voltage for different battery type;
Battery Type
Bulk voltage
Float voltage
WET
14.7V
13.4V
Sealed
14.4V
13.6V
LifeO4
14.6V
14.4V
- Press and hold Battery Type button to switch to next battery type.
- The battery type setting will rotate in following sequence
WET → Sealed → LiFeO4 → WET …...
3.4 Set LOAD ON/OFF program
The LOAD terminal can be programed to switch ON/OFF in following selection
Program
LED indication
Description
Always ON
ALL
The LOAD terminal will switch ON all the time.
Night Light Mode
NLM
The LOAD terminal only switch ON after sunset and
switch OFF after sunrise.
Day Light Mode
DLM
The LOAD terminal only switch ON after sunrise and
switch OFF after sunset.
- Press and hold LOAD button to switch to next LOAD output ON/OFF program.
- The LOAD output ON/OFF program will rotate in following sequence.
NLM → DLM → NLM&DLM → ALL ON → ALL OFF → NLM…...
3.5 USB Charging port selection
The USB charging port can be used to charge iPad, iPhone, Android Tablet and SmartPhone.
Port status
LED color
iPad/iPhone support
Orange
Android Device support
Green
No Charging
OFF
- Press and hold USB button to switch different USB charging port setting.

P.10
3.6 Status LED indicators
Battery status indicator – Green/Red LED
LED
12V
24V
Green Flashing
Battery Voltage = Bulk Voltage
Battery Voltage = Bulk Voltage
Green Solid
Battery Voltage >= 12.6V
Battery Voltage >= 25.2V
Red Flashing
Battery Voltage <=12.6V
Battery Voltage <= 25.2V
Red Solid
Battery Voltage <=LVD
Battery Voltage <=LVD
Orange
Battery Voltage < LVD, LOAD OFF
Battery Voltage < LVD, LOAD OFF
Charging status indicator
Stage
Description
Bulk
Fast Flashing
Absorption
Slow Flashing
Float
Incident on
3.7 Remote Signal Terminal
The PV controller has an optional remote signal output terminal which can:
●Used to control the ON/OFF operation of equipment such as inverter hooked up to the
battery bank to operate along with the night-light mode program and share the safeguard
function such as low battery disconnect and reconnect.
●Extend battery status LED to allow remote monitoring Battery bank status.
RJ-45 Pin Configuration;
RJ-45 Pin Connection diagram

P.11
Pin assignment
Pin
Function description
Pin 1
Relay (Normal Open mode) @Max. 0.2A
Synchronized with the LOAD Positive Terminal output On/Off signal
Pin 2
Relay Common @Max. 0.2A
Pin 3
Relay (Normal Close mode) @Max. 0.2A
Opposite to the LOAD Positive Terminal output On/Off signal
Pin 4
GND
Pin 5
NC
Pin 6
RED LED signal
If@Max. 30mA, Vf@1.8-2.4V
Pin 7
LOAD Positive Terminal signal (12V @Max. 0.1A)
Pin 8
GREEN LED signal
If@Max. 30mA, Vf@2-2.6V