Honeywell FAST-ACTING, TWO-POSITION ACTUATORS ML4202 User manual

5-Year
Limited
Warranty
INSTALLATION INSTRUCTIONS
62-0194-3
N314
ML4202, ML4302, ML4702, ML4802,
ML8202, ML8302 Fast-Acting,
Two-Position Actuators
FOR FIRE/SMOKE CONTROL APPLICATIONS
APPLICATION
The ML4202, ML4302, ML4702, ML4802, ML8202, ML8302
Fast-Acting, Two-Position Actuators are spring return direct
coupled actuators (DCA) with an integral junction box for
on/off damper control. The actuator accepts an on/off signal from
a single-pole, single-throw (spst) controller. Models are available
with clockwise (cw) or counterclockwise (ccw) spring return.
APPLICABLE LITERATURE
— Motor/Actuator Selection Guide
for Damper Applications 63-8419
— Engineering Manual of Automatic Control
(also called The Gray Manual) 77-1100
— Direct Coupled Actuator
Quick Selection Guide 63-8553
— Damper Torque Calculator 63-8437
SPECIFICATIONS
IMPORTANT
The actuator is designed to meet UL555S standards
at 350°F (176°C). The actuator must be tested with
the damper to achieve this rating.
Models: See Table 1.
Dimensions: See Fig. 1.
Minimum Damper Shaft Length: 1-3/4 in. (45 mm).
Device Weight: 5 lb (2.3 kg).
Stroke: 95° ± 3°, mechanically limited.
Electrical Ratings: See Table 1.
Electrical Connections:
Two color coded 16 in. leads; includes ground screw.
One 7/8 in. hole for conduit connections (fittings not included).
Mounting: 3/8 to 1/2 in. square or round damper shafts.
Actuator can be mounted with shaft in any position. Secure
hub to shaft with: Two 1/4-28 UNF set screws. Use 1/8 in.
Allen wrench to tighten set screws.
IMPORTANT
Honeywell does not recommend using linkages with
these actuators because side-loading of the output
hub reduces actuator life.
Ambient Ratings:
Operating Temperature: 0 to 130°F (-18 to 55°C).
Shipping/Storage Temperature: -40 to 140°F (-40 to 60°C).
Humidity: 5% to 95% rh, noncondensing.
Torque Rating (at rated voltage):
Typical Holding: 100 lb-in. (11.3 N•m).
Stall Maximum: 150 lb-in. (17 N•m).
Spring Return: 20 lb-in. (2.2 N•m).
350°F Driving: 20 lb-in. (2.2 N•m).
Design Life (at Rated Voltage): 60,000 full stroke cycles.
Noise Rating (Maximum):
Driving Open: 65 dBA at 1m.
Holding: 20 dBA at 1m (no audible noise).
Table 1. Models.
Cycling Requirements:
Prolonged holding-period (1 year) testing of these actuators
has been performed with no spring return failures. The
actuator and the internal spring are designed to require no
special cycling during long-term holding.
Honeywell recommends following all local, state and national
codes for periodic testing of the entire smoke control
system. Refer to National Fire Protection Association
(NFPA) National Fire Codes®: NFPA90A, NFPA92A and
NFPA92B for your application.
NFPA recommends periodic examination of each fire/smoke
damper (semi-annually or annually) to ensure proper
performance.
Timing (At Rated Torque and Voltage):
Drive Open:
ML4202, ML4302, ML4702, ML4802: 25 sec maximum,
18 sec typical.
ML8202, ML8302: 25 sec maximum, 22 sec typical.
Spring Close: 15 sec.
Environmental Protection Ratings: NEMA1.
Approvals: See Table 2.
Model
Spring
Return
Direction
Power Consumption
Voltage Input
in VacRunning Holding
ML4202 cw 0.18A, 18W 0.11A, 9W 120 ±10%,
60 Hz
ML4302 ccw
ML4702 cw 0.13A, 18W 0.10A, 11W 230 ±10%,
50/60 Hz
ML4802 ccw
ML8202 cw 16 VA 8 VA 24 +20%, -10%
50/60 Hz
ML8302 ccw

ML4202, ML4302, ML4702, ML4802, ML8202, ML8302 FAST-ACTING, TWO-POSITION ACTUATORS
62-0194—3 2
Controller Type:
ML4202, ML4302: Line voltage (120 Vac), two-position, spst
(Series 40).
ML4702, ML4802: Line voltage (230 Vac), two-position, spst
(Series 40).
ML8202, ML8302: Low voltage (24 Vac), two-position, spst
(Series 80).
Accessories:
201391 Shaft Adapter for 3/8 in. shafts (not supplied with
actuator).
205649 Mounting Bracket (not supplied with actuator).
32003532-005 Dual Auxiliary Switch Package for high-
temperature applications.
Table 2. Approvals.
WARNING
Electrical Power Hazard.
Line voltage can cause death or serious injury
and short equipment circuitry.
Disconnect power supply before installation.
CAUTION
Electrical Shock or Equipment Damage Hazard.
Low voltage can shock individuals or short
equipment circuitry.
Disconnect power supply before installation.
CAUTION
Equipment Damage Hazard.
Tightly securing actuator to damper housing can
damage actuator.
Mount actuator to allow it to float along its vertical axis.
CAUTION
Actuator Damage Hazard.
Using actuator as shaft bearing causes device
damage.
Use actuator only to supply rotational torque. Avoid
any side loads to actuator output coupling bearings.
IMPORTANT
1. All wiring must comply with local electrical codes,
ordinances and regulations.
2. Voltage and frequency of transformer used with
ML8202 and ML8302 must correspond with the
characteristics of power supply and actuator.
3. Use wires rated for at least 75°C (167°F).
4. For actuators with a product date code before 0527,
a power break of less than two seconds can cause
the actuator to spring-return 5 degrees or less and
remain in place until a power break of longer dura-
tion. For actuators with a product date code of 0527
or after, a power break of any duration will cause the
actuator to spring-return and be able to drive imme-
diately when power is reapplied.
Fig. 1. ML4202, ML4302, ML4702, ML4802, ML8202,
ML8302 dimensional drawing in in. (mm).
Fig. 2. Typical 24 Vac wiring.
Fig. 3. Typical 120 Vac wiring.
Fig. 4. Typical 230 Vac wiring.
ML4202
ML4302
ML4702
ML4802
ML8202
ML8302
UL/cUL XXX
UL873 Plenum Rating, File
No. E4436; Guide No. XAPX.
XXX
CE X X
C-TICK X
1 (25)
5/8
(17)
6-3/8
(161)
7-1/2
(192)
4 (102)
7/8 (22)
/( )
2 (51) 3-5/16 (84)
1/16 (
2
L1
24 VAC
L2
RED
BLACK
M17585A
( )
( )
L1
120 VAC
L2
WHITE
BLACK
M17589A
( )
( )
L1
230 VAC
L2
BLUE
BROWN
M17588A
( )
( )

ML4202, ML4302, ML4702, ML4802, ML8202, ML8302 FAST-ACTING, TWO-POSITION ACTUATORS
362-0194—3
D Montageanweisung
F Instructions d’Installation
I Istruzioni per I’Installazione
NL Installatievoorschrift
DK Installasjonsinstruks
N Installationsinstrukioner
SF Asennusohje
S Installations Instrukioner
E Instrucciones de montage
M11882
HEX
4mm
MIN: 45 lb-in. (5.1 Nm)
MAX: 60lb-in. (6.8 Nm)
a
bc
AA1,A4
A3 A5
A2
A6
M11874
ASSEMBLY
EINBAU
MONTAGE
MONTAGGIO
MONTAGE
MONTERE
MONTERING
ASENTAMINEN
MONTERA
MONTAJE
D
F
I
NL
DK
N
FIN
S
E
!
24 VAC
120 VAC
M11875
b
a
M11876
a
b
c
d
M12030
a
b
M11881
b
a

ML4202, ML4302, ML4702, ML4802, ML8202, ML8302 FAST-ACTING, TWO-POSITION ACTUATORS
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited-Honeywell Limitée
1985 Douglas Drive North 35 Dynamic Drive
Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark
© 2005 Honeywell International Inc.
62-0194—3 M.S. Rev. 09-05
National Fire Codes®is a registered trademark of the National Fire Protection Association (NFPA).
M11888
a
b
HEX
4mm
BB1B2
B4B3
24 VAC
120 VAC
M11884
!
DISASSEMBLY
AUSBAU
DÉMONTAGE
SMONTAGGIO
DEMONTAGE
AFMONTERE
DEMONTERE
PURKAMINEN
NEDMONTERA
DESMONTAJE
D
F
I
NL
DK
N
FIN
S
E
M11887
b
a
M11886
M11885