Manson Engineering Industrial HCS-3404 User manual

HCS-3400/3402/3404
Laboratory Grade & High RFI Immunity Switching Mode Power Supply with Rotary Encoder Control
User Manual
1. INTRODUCTION
Since the introduction of HCS series power supplies in 2009, we have made numerous improvement within the limits of
the original hardware modules, firmware and software framework.
In the upgraded version of HCS series power supplies, both the hardware and the firmware have been modified, the
application software has a completely design in concert with the value added features.
Added Features which can be done on the unit panel.
1. Reset no load current to zero on current meter.
2. Reset the 3 presets to factory default
2. WARNING
• Do not use this power supply near water.
• Do not operate or touch this power supply with wet hands.
• Do not open the casing of the power supply when it is connected to ac mains.
• Refer all servicing to qualified service personnel only.
• Before replacing the AC fuse at AC socket , find out and clear up the cause first.
• Replace the AC fuse with the same type and rating as the original fuse.
• The max. output voltage of Model HCS-3404 is over 60VDC, avoid touch the metal contact part of the output
terminals.
• Analogue Remote Control or Remote Programming via USB function is only suitable for stand-alone one unit
operation.
• Do not use this power supply with electrical motors, solenoid or inductive load that generates a back EMF and
voltage transient which may damage the power supply
3. CAUTION
• Use a grounded 3 pin AC source.
• This unit is for indoor use only.
• Do not operate or place this unit in a humid, dusty, in direct sunlight location or near any heat source.
• Before plugging into local AC mains, check with the rating label at the back of the unit.
• Do not block any ventilation openings of the unit.
• This unit must be used within the specified rating, regular excessive continuous loading may cause damage to the
power supply.
• The gauge size of input power cable must be at least 0.75mm2and the total length of power cable must not exceed
3m.
4. OPERATION ENVIRONMENTAL CONDITION
• 10-80% R.H.
• Altitude up to 2000m
• Installation category: CAT 2
• Pollution degree: 2
• Mains supply voltage fluctuation up to ±10% of the normal voltage

5. CONTROLS AND INDICATORS
(1) LED panel meter display with CC/CV Indictor
(2) Rear Control Indicator (lights up when using Preset/ Remote Control/ Set mode)
(3) Output Voltage Control Knob (control both the main and auxiliary output voltage)
(4) Output Current Control Knob (control both the main and auxiliary output current limit)
(5) Power ON/OFF Switch
(6) Aux. output terminal (max 5A)
Note: HCS-3400: The total rated current (Aux.+Main) is 40A
HCS-3402: The total rated current (Aux.+Main) is 20A
HCS-3404: The total rated current (Aux.+Main) is 10A
(7) Output Terminal (Rated 40A for HCS-3400/ Rated 20A for HCS-3402/ Rated 10A for HCS-3404)
(8) Mode Selection Switch (Normal, Preset, Remote Control, Set Modes)
(9) Recall Selection Switch
(10) Remote Control Terminal
(11) Cooling Fan Air Intake Grille
(12) AC Input Plug
Front
Rear

6. CONTROL MODE SELECTION
There are 4 modes, Normal, Preset, Set and Remote Control mode for the power supply.
Slide the Mode Selection Switch (8) to your desired Mode.
The power supply is factory preset to Normal Mode with maximum current level CC.
6.1 Normal Mode
This is the factory preset mode and the power supply output V, I are controlled by the dual action volume knobs.
Push the knobs to toggle the coarse and fine tuning, notice the subtle changes in brightness of related LED. .
Adjust the knobs to your desired values by trying coarse and fine tuning .
To check the preset current level , just turn the Current Knob lightly in any direction .
The display will resume its normal brightness after few seconds to double confirm your adjustment.
6.2 Preset Mode
a. In this mode , the Rear Control Light is on to indicate panel V & I controls are de-activated.
b. There are 3 preset output P1/ P2/ P3 at the Recall Selection Switch (9)
c. The preset values are factory set as following table.
d. End user can set his own output rating, please refer to paragraph 6.3
Recall No.
Output Voltage
Output Current
P1
5V
Maximum
P2
13.8V
Maximum
P3
HCS-3400: 15V
HCS-3402: 25V
HCS-3404: 55V
Maximum
6.3 Set Mode – First enter into the Set Mode by pushing Switch (8) to Set Mode slot.
The power supply is then ready to be preset.
6.3.1 To define the preset output P1/ P2/ P3.
a. Select the Recall Switch (9) to the position P1, P2 or P3 which you want to set
b. Adjust the front panel voltage control knob to set your desired voltage value
c. Adjust the front panel current control knob to set your desired current limit value
d. Repeat the procedure for remaining recalls P1, P2, P3 if desired.
e. Move Mode Switch (8) from Set to Preset position to confirm your settings.
Remarks:
All the set values in the presets will be kept even after the power supply has been tuned off.
Always check output voltage of Presets before connect to Load
To check the preset values, move Mode Switch (8) to Preset position
Move the Recall Switch (9) to P1, P2 or P3.
The V and I settings of corresponding RECALL P1, P2 , P3 will be show on the panel meters .
6.4 Analogue Remote Control Mode
To control the output voltage and current by remote control connector (10)
Please refer to paragraph 8

7. Using the power supply
7.1 This series has 3 models. Make sure you have used the correct one.
They have different output voltage range and current as following:
Model Number
Output Voltage Range
Total Rated Current
HCS-3400
1 ~ 16V
0 ~ 40A
HCS-3402
1 ~ 32V
0 ~ 20A
HCS-3404
1 ~ 60V
0 ~ 10A
7.2 Check the rating label of the power supply and make sure it complies with your AC mains voltage.
Connect the power supply to the AC Mains using the provided power cord.
Make sure the Mode Switch (8) is at Normal Position.
Below table to show the self test sequence
Self test display and Sequence
Test contents
To show software version
Segment check
C.V. Indicator check
C.C. Indicator check
Rear control indicator check
Return to C.V.
Start to check
Over voltage protection check
Over load protection check
Over temperature protection check
Fan check
Output off (remote control mode)
7.3 The power supply will perform a series of self checks when it is switched on.
The LED and other indicators on the front panel will be on by turn. When the cooling fan is being checked, a high
speed wind noise can be heard.
After the self checks, the CV, V and A LED indicators are lit up displaying voltage and 0.0 current. To find out
about the set CC current level, just turn the current control knob one click in either direction. The current display
returns to 0.0 after a few seconds.
7.4 Using the control knobs
The rotary encoder control knobs have fine and coarse tuning with clicking movement.
Push the knobs to toggle between coarse and fine tuning, notice the subtle changes in brightness of related LED. .
Adjust the knobs to your desired values by trying coarse and fine tuning.
The display will resume its normal brightness after few seconds to confirm your adjustment.

7.5 Connect the equipment to the power supply. Red (+) is connected to the positive polarity input of the equipment
and Black (-) is connected to the negative polarity input of the equipment.
7.6 Switch on the power supply first and the panel meter & green CV Indicator should light up again.
7.7 Switch on the equipment and the panel meter & green CV Indicator should still remain in green.
7.8 You can now operate the equipment.
When an operation is finished, switch off the equipment first and then switch off the power supply.
7.9 Manually zeroing Current Meter Offset
The power supply will auto-zeroing the current meter offset when powered up. In case it is needed to reset current
meter to zero during test and you do not want to restart power supply. You can manually reset it to zero in menu
mode.
Press and hold Voltage Control Knob for 30s to enter MENU mode. It shows
Rotate Current Control Knob until the Current meter showing
Then press Current Control Knob once to confirm. The “YES”will be lighted after successful zeroing current
meter offset.
Finally, press Voltage Control Knob to exit MENU mode.

7.10 Reset 3 preset output P1/ P2/ P3 to factory default value
In session 6.3, you learning how to set 3 preset output to you preferred value. In case you need to reset it to factory
default, you can do it in MENU mode.
Press and hold Voltage Control Knob for 30s to enter MENU mode.
When it is showing “CCO”, rotate Voltage Control Knob until Voltage meter showing “rPr”.
The Current meter is showing “no”at this time. Then rotate Current Control Knob until Current meter showing
“YES”.
Press Current Control Knob once to confirm. The “YES” will be lighted after preset output being reset to factory
default value.
Finally press Voltage Control Knob to exit MENU mode

8. ANALOGUE REMOTE CONTROL MODE
There are two methods for remote control of current and voltage adjustment.
Both methods require both the current remote control part and the voltage remote control part to be set up and be in
used at the same time in order for analogue remote control mode to be functional.
Otherwise unit will be in CC mode all the time and the analogue remote control will not be functional.
8.1 Method A Using two external variable DC voltage sources
Remote Socket Pin Assignment for external variable voltage source PIN FUNCTIONS
Remote Socket Pin Assignment for external variable voltage source
PIN
FUNCTIONS
REMARKS
1
Internal DC +5V
Less then 50mA
2
Voltage Adjust
0 - 5V
3
Current Adjust
0 - 5V
4
Ground
5
Output OFF
Short to Ground
6
N.A.
7
N.A.
8
N.A.
CC current setting by remote control.
Short circuit the main output with 12AWG wire.
Adjust the CC current using external power supply connected to Pin 3.
Output voltage setting by remote control
Check the output voltage range of the power supply by varying the external voltage source connected to Pin 2.

8.2 Method B Using two 0 – 5K Ohm variable resistors
Two variable resistors must be set up at the same time in order for the remote control to be functional.
Remark: variable resistors 5Kohm.
Remote Socket Pin Assignment for variable resistor
PIN
FUNCTIONS
REMARKS
1
Internal DC +5V
Resistor end
2
Voltage Adjust
Variable part of resistor
3
Current Adjust
Variable part of resistor
4
Ground
Another resistor end
5
Output OFF
Short to Ground
6
N.A.
7
N.A.
8
N.A.
CC current setting by remote control.
Short circuit the main output with 12AWG wire.
Adjust the CC current setting using the 0-5k Ohm variable resistor.
Output voltage setting by remote control
Check the output voltage range of the power supply by adjusting the 5Kohm variable resistor.
8.3 Remote Output ON/OFF Control
This remote output on/off control can be activated in any of the modes Normal, Preset, Remote and Set mode.
A. By default, Pin 5 is open and output is on.
B. Shorting Pin 5 to Pin 4 (ground) and output is off.
C. When output is off, the C.V. & C.C. LED will flash. The current output voltage and current setting will show on
the panel meter.
D. You also can adjust the output by voltage & current control knob to your desired value when output is off.
Remark: using the 8pin remote plug provided and connect with 22AWG wires.
CAUTION !
The allowable fastest switching On/Off frequency is two times per second.
When the On/Off frequency is over two per second, the power supply may not work normally and protections may be
triggered.
Pin numbers are marked
on
the black portion.

9. FAULTS AND TROUBLE SHOOTING
9.1 OUP: Over Voltage Protection
This unit has a built-in tracking over voltage protection feature. In the event of output voltage becoming
greater than the set value (see specified range from specifications table), protection will be triggered and the
output power will be cut off and OUP warning appears as below.
To reset the warning, switch off the unit and remove all loading.
Switch the unit back on again and it should resume normal operation.
If this problem persists, please contact and consult with your agent.
9.2 OTP: Over Temperature Protection
There is a thermo sensor inside the unit to monitor and to prevent the unit to gets too hot inside. At OTP, there is
no output and the following warning will appear on the LED display.
When you get this warning, switch off the unit and remove all loading.
Check your load and output setting. Allow the unit to cool down for at least 30 minutes.
Check if any of the ventilation is blocked, check enough clearance around power supply.
Listen carefully for the short wind noise from the cooling fan when you turn on the unit again.
If you cannot hear this routine self test wind noise on switch on, the fan is fault and do not use the power supply,
contact your agent.
9.3 OLP: Over Load Protection
Normally the overload protection is sustained by the CC constant current mode.
When the CC mode fails and goes undetected, it may cause serious damage to your test piece or load.
The OLP is to minimize the extent of damage to your loads as power supplies do fail some day.
Switch off your power supply as soon as you see this warning as shown below.
To reset this warning, switch off the unit and remove all loading.
Switch the unit back on again and double check with caution.
If this problem cannot be fixed, please contact and consult with your agent.
9.4 UVL: Upper Voltage Limit
The power supply has build in upper voltage limit protection and set to maximum available output voltage.
When increasing output voltage setting and reach this value. The voltage display will show
9.5 UCL: Upper Current Limit
The power supply has build in upper current limit protection and set to maximum available output current.
When increasing output current setting and reach this value. The current display will show

SPECIFICATIONS
Models
HCS-3400
HCS-3402
HCS-3404
Output
Variable Output Voltage
1 - 16VDC
1 - 32VDC
1 - 60VDC
Variable Output Current
0 - 40A
0 - 20A
0 - 10A
Voltage Regulation
Load (0-100% Load)
50mV
Line (170-264VAC Variation)
20mV
Current Regulation
Load (10-90% Rated Voltage)
150mA
100mA
100mA
Line (170-264VAC Variation)
50mA
Ripple & Noise
Ripple & Noise (r.m.s.) Voltage
5mV
Ripple & Noise (peak-peak) Voltage
50mV
50mV
100mV
Current Ripple & Noise (r.m.s.)
70mA
30mA
10mA
Meter Type & Accuracy
Voltage Meter
3 Digit LED Display ±0.2% +3 counts
Current Meter
3 Digit LED Display ±0.2% +3 counts
Other
Input Voltage
220 – 240VAC 50/60Hz~ (or on request)
Full Load Input Current
3.15A
3.1A
3.1A
Efficiency
85.5%
87%
89%
Switching Frequency
65 – 85Khz~
75 – 95Khz~
65 – 85Khz~
Tracking Over Voltage Protections
O/P 1-5V: set voltage +2V
O/P 5-15V: set voltage +3V
O/P 1-5V: set voltage +2V
O/P 5-20V: set voltage +3V
O/P 20-30V: set voltage +4V
O/P 1-5V: set voltage +2V
O/P 5-20V: set voltage +3V
O/P 20-60V: set voltage +4V
Transient Response Time (50-100%Load)
1.5ms
Power Factor Control
Power factor correction >0.95 at optimal load
Cooling Method
Thermostatic Control Fan from Zero to full speed
Protections
Overload, Short Circuit by Constant Current, Output Tracking Over Voltage, Over
Temperature
Special Features
3 User defined VI preset, Remote control V, I and output on-off
Approvals
CE
Dimensions (WxHxD)
200 x 90 x 215 mm 7.9 x 3.5 x 8.5 inch
Weight
2.6 kg 5.7 lbs
Rev.402/2020
7673-3400-0004