Manta FPS-3000 User manual

FEEL A REAL
FUN OF
THE GAME
WITH MANTA TECHNOLOGY
USER MANUAL
FILL PANEL
FPS-3000/FPD-3000
FILL STATION

The following user manual contains information and instructions for the high pressure
ll station Fill Panel FPS-3000/FPD-3000
In order to avoid damage and premature wear and tear, all instructions should be followed, and in the recommended order.
The non-observance of these operating instructions or by using the item in a way not described in the manual,
will render the warranty invalid.
Our ll station Fill Panel FPS-3000/FPD-3000 is labelled with a renowned product certicate from TÜV Rheinland
which proves that our stations conform to required quality norms. The certication body is a leading worldwide service
industry in certication and in this eld of research.
This relevant document conrms the highest standards of manufacture in the Manta company.
A requirement for the TÜV certication is the fullment of the standards of 2001/95/EC.
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Contents
1. General Information 3
2. Technical Data 3
3. Safety Advice 4
4. Preparation of Work 5
5. Filling the Bottle 5
6. Technical Documentation, Description of Parts. FPS-3000 5
6.1. Casing of the ll station FPS-3000 6
7. Technical Documentation, Description of Parts FPD-3000 9
7.1. Casing of the ll station FPD-3000 10
7.2. Lever valve 13
7.3. Filling hose 15
7.4. Pneumatic installation set-up 16
8. Storage 16
9. Guarantee 16
10. Service card 17
USER MANUAL
FILL PANEL FPS-3000/FPD-3000
AIR FILL STATION
2USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

1. General Information
Purpose:
The air ll station FPS-3000/FPD-3000 is used for lling paintball bottles with compressed
air with a pressure of up to 300 Bar/4500 PSI.
Description:
The construction of the ll station is compact and simple, which ensures you are able to use
it comfortably. The station has neither protruding parts nor sharp edges, on which the user
could injure himself. All materials used are weather proof and mechanically strong.
The air ll station allows for uncomplicated use, without additional cost and can be used
in all environments. The hoses used are elastic and do not kink. They allow you for an easy
connection to a paintball tank without any effort, tools or shutting off the air supply.
The appliance is equipped with a large, reliable pressure gauge,
which shows the current operational pressure.
3
2. Technical Data
Version FPS-3000 FPD-3000
Max. Operating Pressure 300 Bar/4500 PSI 300 Bar/4500 PSI
Weight 3,5 kg 4 kg
Dimensions 250/170/150 mm 320/170/150 mm
Connection Inlet Typical connection HP 5/8” Typical connection HP 5/8”
Outlet • Female quick release
coupler with fuse
designed to prevent hose
whipping at high
pressures
• Female quick release
coupler with fuse
designed to prevent hose
whipping at high
pressures
• Connection HP 5/8”,
possibility of connecting
in series to a second
ll station
Casing Steel anti-rust cover Steel anti-rust cover
Pressure Indicator Large easy to read pressure
gauge
Large easy to read pressure
gauge
Installation Table or wall xing Table or wall xing
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

4
3. Safety Advice
In order to ll the bottles easily and safely, observe the following simple rules:
• Check the registration date before lling the bottle. If the date is passed,
an inspection should be carried out by an authorised service department.
• Check the outside of the bottle for damage. To determine there is no damage,
an inspection should be carried out by an authorised service department.
• Check that the bottle pressure gauge is functioning properly and it shows the pressure.
• Check the male quick release coupler (ll nipple). If it is defective, change it for a new one.
• Wipe the male quick release coupler (ll nipple) with a clean towel.
A small amount of grease can make the connecting and the disconnecting of the female
quick release coupler easier.
• Check the female quick release coupler of the ll station. If it is defective,
change it for a new one.
THERE MUST BE A FUSE IN THE FEMALE QUICK RELEASE COUPLER!!!
• Check the lling hose. This should be changed if there is any wear and tear,
kinking or visible damage.
• Make sure that the female quick release coupler is properly connected to the ll nipple.
• Check the ofcial maximum pressure of the bottle and ll to that using the ll station.
• THE OFFICIAL MAXIMUM PRESSURE IN THE BOTTLE SHOULD AT NO TIME
BE EXCEEDED!!!
Whilst lling, the bottle should be positioned so that the lling hose is not twisted or
squashed.
After the automatic valve degassing, detach the bottle from the female quick release coupler.
The following user manual does not contain all the guidelines regarding the safe lling
of compressed air bottles. Always keep to the actual guidelines and order recommended.
Filling a bottle with compressed air can be dangerous. Use of the high pressure system
in an incorrect manner can lead to injury.
NO SERVICING OR CLEANING WORK SHOULD BE CARRIED OUT WHILST
THE APPLIANCE IS PRESSURISED!
A DEFECTIVE PART OF THE FILL STATION IS ONLY TO BE REPLACED WITH
AN ORIGINAL PART BY AN AUTHORISED SERVICE DEPARTMENT!
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

5
4. Preparation
• In order to ensure a stable working procedure during the lling process, the ll station
should be secured with screws or another connector to a table or wall.
• Connect the lling hose by means of a compressed air source (compressor or air tank)
by inserting the hose into one of the two 5.8” HP ports. Ensure that the other one remains
closed.
• The compressed air may be fed into the ll station through two 5.8” HP ports at the same
or through a series connection or more than one ll station.
• By the opening of an appropriate outlet in the air reservoir or in the compressor,
the lling station is supplied with compressed air, the pressure gauge in the ll station
will show the current operational pressure.
• After following the above steps, the ll station is ready to use.
5. Filling the Bottle
• Connect the bottle by using the female quick release coupler with the lling hose.
• Then open the lever valve of the ll station.
• Wait until the pressure in the bottle has reached the desired level.
• Close the lever valve afterwards, whereby the lling hose is automatically vented.
• Disconnect the female quick release coupler from the bottle.
The manufacturer takes NO responsibility for damage which happens
by not paying attention to the above instructions!
6. Technical Documentation, Description of Parts. FPS-3000
The construction of the ll station FPS-3000 will be outlined in this section.
The directory and main components are listed here.
The following basic components of the air ll station are shown in Figure 1:
Casing of the lling station with elements of the pneumatic installation (1),
lever valve ZD-3500 (2) and lling hose with female quick release coupler (3)
for the bottle connection.
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

6
Figure 1: Basic construction of the ll station FPS-3000.
Table 1. Basic construction of the ll station FPS-3000:
No. Part Catalogue-No.
1. Casing FPS-3001
2. Lever valve ZD-3500
3. Filling hose WP-2000
6.1. Casing of the ll station FPS-3000
Figure 2: Parts of the ll station FPS-3000 with elements of the pneumatic installation.
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Figure 3: Diagram of the Fill Station FPS-3000 Components
7USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Table 2. Basic construction of the ll station FPS-3000:
No. Part Catalogue-No.
1. Housing FPS-3001
2. Sticker FPD-3002
3. Grip attachment FPD-3003
4. Grip FPD-3004
5. Washer FPD-3005
6. Holder screw FPD-3006
7. Inlet socket FPD-3007
8. Washer FPD-3008
9. Inlet socket nut FPD-3009
10. Gauge FPD-3010
11. Pressure gauge connection FPS-3002
12. Gauge holder FPD-3012
13. O-ring FPD-3015
14. Straight connector FPD-3016
15. “S type” bending tube FPS-3003
16. Three pin switch FPD-3018
17. Single bending tube FPS-3004
18. Clamping ring FPD-3021
19. Nut FPD-3022
20. Nut FPS-3005
21. Caseback FPS-3006
22. Rubber foot FPD-3029
23. Foot screw FPD-3030
24. Washer FPD-3031
35. Nut FPD-3032
26. Blind rivet nut FPD-3033
27. Caseback screw FPD-3034
Figure 3 shows all housing components, interior nishing and the tting of its components.
In Table 2 all of the appliance’s components are listed together with their catalogue numbers.
8USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

7. Technical Documentation, Description of Parts. FPD-3000
The construction of the ll station FPD-3000 will be outlined in this section.
The directory and main components are listed here.
The following basic components of the air ll station are shown in Figure 1:
Casing of the lling station with elements of the pneumatic installation (1),
lever valve ZD-3500 (2) and lling hose with female quick release coupler (3)
for the bottle connection.
Figure 4: Basic construction of the ll station FPD-3000.
Table 3. Basic construction of the ll station FPD-3000:
No. Part Catalogue-No.
1. Casing FPD-3001
2. Lever valve ZD-3500
3. Filling hose WP-2000
9 USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Figure 5: Parts of the ll station FPD-3000 with elements of the pneumatic installation.
10
7.1. Casing of the ll station FPD-3000
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Figure 6: Diagram of the Fill Station FPD-3000 Components
11 USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Table 4. Basic construction of the ll station:
No. Part Catalogue-No.
1. Housing FPD-3001
2. Sticker FPD-3002
3. Grip attachment FPD-3003
4. Grip FPD-3004
5. Washer FPD-3005
6. Holder screw FPD-3006
7. Inlet socket FPD-3007
8. Washer FPD-3008
9. Inlet socket nut FPD-3009
10. Gauge FPD-3010
11. Pressure gauge connection FPD-3011
12. Gauge holder FPD-3012
13. Straight short tube FPD-3013
14. Three pin switch FPD-3014
15. O-ring FPD-3015
16. Straight connector FPD-3016
17. Straight long tube FPD-3017
18. Three pin switch FPD-3018
19. Bending tube FPD-3019
20. “U type” bending tube FPD-3020
21. Clamping ring FPD-3021
22. Nut FPD-3022
23. Stub pipe PP-1004
24. O-ring PP-1005
25. Nut 5.8” PP-1006
26. O-ring PP-1003
27. Inlet aperture screw FPD-3027
28. Caseback FPD-3028
29. Rubber foot FPD-3029
30. Foot screw FPD-3030
31. Washer FPD-3031
32. Nut FPD-3032
33. Blind rivet nut FPD-3033
34. Caseback screw FPD-3034
Figure 6 shows all housing components, interior nishing and the tting of its components.
In Table 4 all of the appliance’s components are listed together with their catalogue numbers.
12USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

7.2. Lever valve
Figures 4 and 5 show the construction of the ll station lever valve ZD-3500 and the valve
insert WZ-1000. All of the appliance’s components are listed together with their catalogue
numbers in Table 3.
Figure 7: Lever Valve ZD-3500 Figure 8: Valve insert WZ-1000.
13 USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Table 5. List of lever valve components ZD-3500 (Figure 7):
No. Part Catalogue-No.
1. Valve Body ZD-3501
2. Filter ZD-3502
3. Valve Insert WZ-1000
4. Ram Body ZD-3503
5. Ram ZD-3504
6. Lever Spring ZD-3505
7. Lever ZD-3506
8. Air Flow Adjuster ZD-3507
9. Lever Bolt ZD-3508
10. Lever Boot ZD-3509
11. Ball knob ZD-3511
12. Spring Ring ZD-3512
13. Nut ZD-3513
14. O-Ring ZD-3514
15. Hose Seal ZD-3515
16. O-Ring ZD-3516
14USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Table 6. List of hose parts with female quick release coupler and fuse (Figure 9):
No. Part Catalogue-No.
1. Filling hose WP-2001
2. Hose grip WP-1002
3. Washer WP-1003
4. O-Ring ZD-3514
5. Hose Seal ZD-3515
6. O-Ring ZD-3516
7. O-Ring SZ-1002
8. Fuse SZ-1008
9. Fuse Spring SZ-1009
10. Quick Release Coupler SZ-1000
Figure 9: Filling hose with female quick release coupler and fuse
2
3
7
7
8
5
6
7.3. Filling hose
15 USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

Figure 10: Filling hose with female quick release coupler and fuse
7.4 Pneumatic installation set-up
8. Storage
During storage, the appliance and especially the lever valve and lling hoses
should be protected against mechanical damage.
9. Guarantee
The ll station is guaranteed for 24 months by the manufacturer.
Inspection or maintenance work by unauthorised persons, as well as usage of spare parts not
obtained from the manufacturer, will render the guarantee invalid.
Pressure gauge
Connection HP .5.8”
with plug
Lever valve
ZD-3500
Three pin switch
Three pin switch
Connection
HP 5.8”
Female quick
release coupler
16USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

10. Service card
Date Description Sign
17 USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.

WARRANTY TERMS AND CONDITIONS
1. MANTA WARRANTS THAT THE PRODUCT WILL BE FREE FROM
MANUFACTURING DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL
USE FOR A PERIOD OF 24 MONTHS FROM THE DATE OF THE ORIGINAL PURCHASE.
2. THIS WARRANTY IS VALID ONLY FOR PRODUCTS THAT ARE PURCHASED NEW AND UNUSED.
3. THE WARRANTY ONLY APPLIES WHERE A DEFECT HAS ARISEN AS A RESULT OF FAULTY MANUFACTURE.
4. REPLACEABLE PARTS SUCH AS 0-RINGS AND QUICK COUPLINGS ARE NOT COVERED BY THE WARRANTY.
5. THE WARRANTY DOES NOT APPLY TO THE FOLLOWING CIRCUMSTANCES:
A) IMPROPER USAGE OR STORAGE OF THE PRODUCT
B) FAULTS CAUSED BY SHOCK OR FALL, REPAIR OR REPLACEMENT OF PARTS BY UNAUTHORIZED PERSONNEL
C) CONNECTION OF OTHER FITTINGS AND ACCESSORIES TO THE PRODUCT WHICH WERE NOT APPROVED
BY THE MANUFACTURER
PLEASE RETAIN THIS WARRANTY CARD AND YOUR INVOICE OR PROOF OF PURCHASE FOR FUTURE
REFERENCE. THEY MUST BE PRESENTED IN ORDER TO MAKE A CLAIM.
DEALER'S STAMPDEALER'S NAME
PRODUCT WARRANTY CARD
USER MANUAL / FPS-3000 / FPD-3000 / © 2018 MANTA / All rights reserved.
PRODUCT NAME
MODEL
SERIAL NUMBER
PURCHASE DATE
PURCHASER'S NAME
ADDRESS
E-MAIL

ZSN MANTA
Poland/Polska, 45-054 Opole, ul. Grunwaldzka 38A
tel./fax: +48 (077) 454 79 18
tel.: +48 606 968 555
e-mail: info@ll-paintball.com
www.ll-paintball.com
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