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Mantis 7234 DELUXE User manual

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7234 DELUXE 2-CYCLE TILLER/CULTIVATOR
OWNER’S MANUAL
IMPORTANT!
ASSEMBLY INSTRUCTIONS START ON PAGE 5!
PLEASE REVIEW THE WARNING & SAFETY INFORMATION ON PAGES 3-4
AND THE ASSEMBLY INSTRUCTIONS BEFORE UNPACKING THE BOX.
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 1
2
TABLE OF CONTENTS
Safety Rules & Warnings
. . . . . . . . . . . . . . . . .
3-4
Assembly and Mixing Fuel . . . . . . . . . . . . . .5-12
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Additional Information . . . . . . . . . . . . . . . . . .13
What to Do Just in Case . . . . . . . . . . . . . . .13-14
Getting to Your Garden . . . . . . . . . . . . . . . . . .14
Tilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Service Maintenance Guide & Specifications . . .15
Tilling/Cultivating . . . . . . . . . . . . . . . . . . . . . .16
Tine Positioning . . . . . . . . . . . . . . . . . . . . . . . .16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . .17-18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . .20
MANTIS Tiller Assembly Layout . . . . . . . . . . .21
Engine Parts Assemblies . . . . . . . . . . . . . . .22-24
EPA Phase 2 Emission . . . . . . . . . . . . . . . . . .25
Limited Warranty Information . . . . .Back Cover
Here’s your new MANTIS Tiller...
the lightweight wonder that “Makes
Gardening Easier.”
Unlike big tillers, your MANTIS Tiller
weighs only 25 pounds. So it lifts easily,
handles smoothly, tills and weeds precisely.
And, unlike other small tillers, it features
serpentine tines that churn soil up to ten
inches deep. It creates a soft, smooth seed
bed, even in problem soil.
Once you know how to use your tiller
correctly, we guarantee you’ll love it. So
first, please read this manual. It shows, step
by step, how to use your tiller safely.
If you have questions about any topic in
this Manual, or for the name of your local
dealer, call 1-800-366-6268 toll free,
Monday - Saturday, 8:00 a.m. to 5:00 p.m.,
Eastern Time.
Attention Mantis Product
Owners! Get maintenance tips
for your Mantis product on our
website at www.mantis.com
WELCOME TO THE WORLD
OF MANTIS GARDENING
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 2
3
SAFETY RULES & WARNINGS
You will notice throughout this Owners Manual Saf ty Rul s and Important Not s. Make sure you
understand and obey these warnings for your own protection.
I. Sp cial Saf ty Information
WARNING • DANGER
ATTENTI N: THIS SYMB L P INTS
UT UR IMP RTANT
SAFETY INSTRUCTI NS.
WHEN Y U SEE THIS SYMB L,
HEED IT’S WARNING!! STAY ALERT!!
WARNING • DANGER
T REDUCE THE P TENTIAL F R ACCIDENTS,
C MPLY WITH THE SAFETY INSTRUCTI NS
IN THIS MANUAL.
FAILURE T C MPLY MAY RESULT IN SERI US
PERS NAL INJURY, AND/ R EQUIPMENT
AND PR PERTY DAMAGE.
WARNING • DANGER
IMPR PER USE R CARE F THIS TILLER R FAILURE T WEAR PR PER
PR TECTI N CAN RESULT IN SERI US INJURY.
READ AND UNDERSTAND THE RULES F R SAFE PERATI N
AND ALL INSTRUCTI NS IN THIS MANUAL.
WEAR HEARING AND EYE PR TECTI N.
II. Saf ty & Warnings
!!
! !
!!
!
WARNING
he Engine Exhaust from this
product contains chemicals known
to the State of California to cause
cancer, birth defects or other
reproductive harm.
!
DON’T FUEL, REFUEL,
OR CHECK FUEL WHILE
SMOKING, OR NEAR AN
OPEN FLAME OR
OTHER IGNITION
SOURCE.
MIX UNLEADED GAS
WITH 2 CYCLE 0:1 OIL.
INCORRECT ASSEMBLY.
CAUTION: WHEN ASSEMBLING
THE HANDLES, MAKE SURE
FUEL TANK FACES OPERATOR.
THIS IS THE REAR OF THE
TILLER, REFER TO ASSEMBLY
INSTRUCTION ON PAGE 7.
CUTTING HAZARD; KEEP
FEET AND HANDS AWAY
FROM ROTATING TINES.
WEAR EAR AND EYE
PROTECTION.
READ OWNER’S MANUAL
BEFORE USING TILLER, OR
PERFORMING ANY REPAIR
OR MAINTENANCE. KEEP
OWNERS MANUAL IN A
SAFE PLACE.
DO NOT CARRY THE
TILLER IN THIS
POSITION.
An important part of the safety system incorporated in this tiller are the warning
and information decals found on various parts of the tiller. These decals must be replaced
in time due to abrasion, etc. It is your responsibility to replace these decals when they
become hard to read. The location and part numbers (P/N) of these decals are illustrated on Page 16.
III. Saf ty D cal Information
WARNING • DANGER
IF THE TILLER IS USED IMPR PERLY R SAFETY PRECAUTI NS ARE N T F LL WED,
THE USERS RISK SERI US INJURY T THEMSELVES AND THERS. READ AND
UNDERSTAND THIS MANUAL BEF RE ATTEMPTING T PERATE THIS TILLER.
!
!
WARNING • DANGER
PERATI N F THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES
AR UND DRY VEGETATI N. A SPARK ARREST R IS INSTALLED. THE PERAT R
SH ULD C NTACT L CAL FIRE AGENCIES F R LAWS R REGULATI NS RELATING
T FIRE PREVENTI N REQUIREMENTS.
!
!
DON’T OPERATE
INDOORS
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance
period is the time span selected by the manufacturer
certifying the engine emissions output meets
applicable emissions regulations, provided that
approved maintenance procedures are followed
as listed in the Maintenance Section of this manual.
An Emission
Control Label is
located on the engine
(This is an EXAMPLE
ONLY, information on
label varies by
engine FAMILY.)
EMISSION CONTROL
The emission control system for the engine is EM/TWC (Engine
Modification and 3-way Catalyst) and for the fuel tank the Control
System is EVAP (Evaporative Emissions) or N (for nylon tank).
Evaporative emission may be applicable to California models only.
P/N 400630
P/N 430057
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 3
V. Warnings - Don'ts
Don’t use tiller with one hand.
Keep
both hands on handles with
fingers and
thumbs encircling the handles, while tines
are moving, and engine is running.
Don’t overreach. Keep a good footing at
all times.
Don’t run with the machine, walk.
Don’t work on excessively steep slopes.
Don’t attempt to clear tines while they
are moving. Never try to remove jammed
material before switching the engine off
and making sure the tines have stopped
completely.
Don’t allow children or incapable
people to operate this tiller.
Don’t operate while under
the influence of alcohol or drugs.
Don’t attempt to repair this tiller. Have
repairs made by a qualified dealer or
repairman. See that only original MANTIS
parts are used.
WARNING • DANGER
HANDLE FUEL WITH CARE, IT IS HIGHLY FLAMMABLE. FUELING A H T ENGINE R NEAR AN IGNITI N S URCE CAN
CAUSE A FIRE AND RESULT IN SERI US PERS NAL INJURY AND/ R PR PERTY DAMAGE.
Always use fresh gasoline in the fuel
mixture. Stale gasoline can cause damage.
Always store fuel in containers
specifically designed for this purpose.
Always pull starter cord slowly until
resistance is felt. Then pull cord rapidly to
avoid kickback and prevent arm or hand
injury.
Always operate engine with spark
arrestor installed and operating properly.
The use of spark arrestor mufflers is
required by law in the state of California
(Section 4442 of the California Public
Resources Code), as well as in other states
or municipalities. Federal laws apply on
federal lands.
Stop the engine whenever you leave the
machine.
Allow the engine to cool before storing
in any enclosure.
If the fuel tank needs to be drained, this
should be done outdoors.
Don’t
fuel, refuel or check fuel while
smoking, or near an open flame or other
ignition source. Stop engine and be sure it is
cool before refueling.
Don’t
leave the engine running while the
tiller is unattended. Stop engine before
putting the tiller down or while transporting
from one place to another.
Don’t
refuel, start or run this tiller
indoors or in an improperly ventilated area.
Don’t
run engine when electrical system
causes spark outside the cylinder. During
periodical checks of the spark plug, keep
plug a safe distance from cylinder to avoid
burning of evaporated fuel from cylinder.
Don’t
check for spark with spark plug or
plug wire removed. Use an approved tester.
Don’t
crank engine with spark plug
removed unless spark plug wire is
disconnected. Sparks can ignite fumes.
Don’t
run engine when the odor of gas oline
is present or other explosive conditions exist.
Don’t
operate the unit if gasoline is
spilled. Clean up spill completely before
starting engine.
Don’t
operate your tiller if there is an
accumulation of debris around the muffler,
and cooling fins.
Don’t
touch hot mufflers, cylinders
or cooling fins as contact may cause
serious burns.
Don’t change the engine governor
setting or over speed the engine.
VI. Engin /Fu l Warnings - Do’s
VII. Engin /Fu l Warnings - Don’ts
IV. Warnings - Do’s
R ad and und rstand th own r’s
manual. Pay particular att ntion to all
s ctions r garding saf ty.
1. Always keep a firm grip on both
handles while the tines are moving and/or
the engine is running. BE AWARE!! The
tines may coast after throttle trigger is
released. Make sure tines have come to a
complete stop and engine is off before
letting go of the tiller.
2. Always maintain a firm footing and
good balance. Do not overreach while
operating the tiller. Before you start to use
the tiller check the work area for obstacles
that might cause you to lose your footing,
balance or control of the machine.
3. Thoroughly inspect the area where
equipment is to be used and remove all
objects, which can be thrown by the
machine.
4. Always keep area clear of children,
pets, and bystanders.
5. Always stay alert. Watch what you
are doing and use common sense. Do not
operate unit when fatigued.
6. Always dress properly. Do not wear
loose clothing or jewelry, they might get
caught in moving parts. Use sturdy gloves.
Gloves reduce the transmission of vibration
to your hands. Prolonged exposure to
vibration can cause numbness and other
ailments.
7. Whil working, always wear
substantial footwear and long trousers. Do
not operate the equipment when barefoot
or wearing open sandals.
8. Always wear ear and eye protection.
Eye protection must meet ANSI Z 87.1. To
avoid hearing damage, we recommend
hearing protection be worn whenever using
the equipment.
9. To r duc fir hazard, keep the
engine, and petrol/gas storage area free of
vegetative material and excessive grease.
10. Start the engine carefully, according
to the manufacturer’s instructions and with
feet well away from tool(s).
11. K p all nuts, bolts and screws tight
to be sure the equipment is in safe working
condition.
12. Us xtr m caution when reversing
or pulling the machine towards you.
13. Work only in daylight or good
artificial light.
14. Always be sure of your footing on
slopes.
15. Ex rcis extreme caution when
changing direction on slopes.
16. Always keep a safe distance
between two or more people when
working together.
17. Always inspect your unit before
each use and ensure that all handles,
guards and fasteners are secure, operating,
and in place.
18. Always maintain and examine your
Tiller with care. Follow mainten ance
instructions given in manual.
19. Always store tiller in a sheltered
area (a dry place), not accessible to
children. The tiller as well as fuel should
not be stored in a house.
4
!
!
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 4
R moving Parts From Box
ASSEMBLY
St p 1
It is best to assemble the tiller
on a hard flat surface such as
a garage floor or driveway.
St p 2
Open top of shipping carton.
Your MANTIS®Tiller comes partially assembled.
The full assembly will take just a few minutes if
you follow the directions correctly.
St p 5
Remove component parts and lay on flat surface.
St p 3 St p 4
Remove tine box and oil. Remove cardboard insert.
St p 6 St p 7 St p 8
Lay box on wide flat side. Open bottom of the box and
lift box flaps up.
Return box to the standing position.
Do not remove upper
right throttle handle
assembly and engine
portion of the tiller in
this step.
Helpful Hint 1
Keep like items together.
Helpful Hint 2
CAUTION
When removing tine box,
handle the box with
extreme aution, Tines are
sharp and an ome
through the ardboard box.
5
Ratchet
7/16” Wrench
3/8” Wrench
Extension
7/16”
Socket
TOOLS
NEEDED
WARNING • DANGER
IMPR PER ASSEMBLY F THIS TILLER CAN RESULT IN SERI US INJURY. MAKE SURE T F LL W ALL INSTRUCTI NS CAREFULLY.
IF Y U HAVE ANY QUESTI NS, C NTACT UR FACT RY AT 1-800-366-6268 R AN AUTH RIZED MANTIS DEALER.
!!
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 5
6
ASSEMBLY (continued)
St p 9
Pull box straight up.
The right handle, additional parts and tiller engine will be in the box cradle.
Do not remove the cardboard cradle from around the tiller base. The cradle will make
the assembly process easier for you.
Helpful Hint
Parts List
Low r Handl Ass mbly
Upp r Handl Ass mbly
Key Qty. Part No. Description
A 1 N/A Transmission and Engine assembly
B1 430023 Loop handle right half
C 1 430022 Loop handle left half
D 1 430025 Loop handle grip
E 1 430051 Lower handle, right
F 1 430050 Lower handle, left
G2 4049 3.25” Bolts
H 4 972 1/4-20 Two-way lock nut
I 1 430049 Carry Handle (with grip)
J 2 144-2 1/4-20 x 1-1/8 Hex head cap screws
E
K
J – 1/4-20 x
1-1/8 Hex head
cap screws
H – 1/4-20
Two-way
lock nut
B, C – Loop Handle
G – 3.25” Bolts
D – Loop handle grip
I – Carry Handle w/grip
E, F – Lower Handle
A – Transmission and
Engine Assembly
E – Right
B – Right
F– Left
C – Left
Key Qty. Part No. Description
H 2 972 1/4-20 Two-way lock nut
J2 144-2 1/4-20 x 1-1/8 Hex head cap screws
K 1 430003 Trigger handle assembly, right
L 1 430006 Handle assembly, left
M 1 430053 Middle handle, right
N 1 430052 Middle handle, left
O 1 430021 Handle brace
P 2 430038 Knob– 1/4-20 x 1.5 male
Q4 400523 Knob, two prongs, female
R 2 430039 Carriage bolt 1/4-20 x 2.25”
S 2 430048 Curved head bolt, 1/4-20x2”
T 2 395 Acorn nut
U 2 478 Throttle Clip
K
J – 1/4-20 x 1-1/8 Hex
head cap screws
H – 1/4-20
Two-way
lock nut
S – Curved
Head Bolts
T – Acorn
Nuts
U – Throttle Clips
R – Carriage
Bolts
Q – Knobs, Two-
Prong female
O – Handle Brace
M, N –Middle
handles
P – Knob 1/4-20
x 1.5 male
K, L – Handle Assembly
K-Right L-Left
M-Right
N-Left
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:06 AM Page 6
7
ASSEMBLY (continued)
Low r Handl Ass mbly
Parts N d d:
Tin Ass mbly Kickstand Ass mbly
St p 1
Layout parts.
St p 4
Slide lower left handle onto 3.25” bolts.
Lower Tiller Assembly should look
like above.
Finger tighten
nuts and bolts.
Slide left loop handle (C) into grip (D) and into
right loop handle (B).
St p 3
Place right
lower handle
assembly onto
unit as shown
above.
St p 2
Insert grip (D)
onto the Right
Loop Handle (B)
Line up holes on
Right Loop Handle
(B) and Lower
Right Handle (E)
Place (2) 3.25”
bolts (G) through
holes.
One side only at a time.
Helpful Hint
Finger tight is one half
to one full turn.
Helpful Hint
Keep throttle cable out
of the way.
Helpful Hint
Hold bolts on right side as you put
left side onto the bolts.
Helpful Hint
DD
BB
C
B
C
D
FE
E
B, C – Loop Handle
B – Right
F
C – Left
1
A
K
K
1
D – Loop handle grip
I – C
H – 1/4-20
Two-way
lock nut
L
T
E
A
C
L
T
K
G – 3.25” Bolts
A
K
L
E, F – Lower Handle
E – Right
B
F– Left
C
1
A
K
x
Z – Kickstand Brace Kit
Y – Kickstand
Key Qty. Part No. Description
Y1 410158 Stand
Z1 430037 Kickstand Brace Kit
X– Tine Retaining pinsV, W – Tines
Key Qty. Part No. Description
V 1 438RA Tine assembly, right
W1 438LA Tine assembly, left
X 2 418-1 Tine retaining pins
4A 4B 4C
4D
4E
A – Transmission and
Engine Assembly
K
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:07 AM Page 7
8
Carry Handl Ass mbly
ASSEMBLY (continued)
St p 5
Place Carry Handle (I) on lower
handle bars and line up holes for bolts.
Place (2) 1-1/8” bolts (J) through holes and
finger tighten. 1/4-20 two-way lock nuts (H).
Hex head cap
screws go on
the inside and
nuts go on the
outside.
Helpful
Hint
Use tools and tighten all
fasteners of the lower
portion of the tiller.
(Steps 1 thru 5)
Kickstand Ass mbly
St p 6
Place kickstand brace on top
portion of lower handle with the
stamped arrow pointing up.
Fully assembled lower portion of the tiller.
Place kickstand below lower handle
so the holes of the kickstand line
up with the kickstand brace (Z).
Place (2) 1/4-20 serrated flange
screws (Za) through the holes in
the top brace and tread into
kickstand (Y).
Tighten kickstand (Y) and
kickstand brace (Z) with (2) 1/4-20
serrated flange screws (Za) using
3/8” wrench.
Ratchet
7/16” Wrench
Extension
7/16”
Socket
Parts N d d:
Parts N d d:
I – Carry Handle w/grip
J – 1/4-20 x
1-1/8 Hex head
cap screws
H – 1/4-20
Two-way
lock nut
L
E
K
K
Z – Kickstand Brace Kit
Y – Kickstand
5A
6A 6B 6C
6D
5B
IMPORTANT
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:07 AM Page 8
9
Tin Ass mbly
Upp r Handl & Tub Ass mbly
ASSEMBLY (continued)
St p 7
For information on tine
positioning – Cultivating vs.
Tilling – please see page 16
Helpful Hint
The nuts go on the inside
of the tube hidden under
the Mantis logo brace.
Helpful Hint 1
The flat portion of the
middle tube (M) should
face away from the
Mantis logo on the
handle brace (O).
Helpful Hint 2
Repeat
Step 9 for
the left
side
before
atta hing
to the
lower
handle
assembly
Remove cardboard cradle
from tiller.
Take middle tube (M) and attach to handle brace (O) using
1/4-20 x 1-1/8 hex head cap screws (J). Finger Tighten 1/4-20
two-way lock nuts (H).
St p 8
St p 9
Layout parts.
Place tines (V, W) on tine
shaft with “D” shaped hole
facing outward.
Secure with tine retaining
pins (X).
Put Kickstand down and rest
tiller on kickstand and tines.
M
M
N
O
K
L
Parts N d d:
Parts N d d:
J – 1/4-20 x 1-1/8 Hex
head cap screws
H – 1/4-20
Two-way
lock nut
M, N –Middle
handles
K, L – Handle Assembly
K-Right L-Left
M-Right
N-Left
O – Handle Brace
M
K
X– Tine Retaining pins
K
V, W – Tines
7A
9A 9B
9C 9D
7B 7C 7D
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:07 AM Page 9
10
ASSEMBLY (continued)
St p 10
Take right handle (K) and slide it between middle handle tube (M) and brace (O).
St p 11
Attach the upper handle assembly
to the lower handle assembly.
Place carriage bolts (R)
through the upper handle
assembly and through the
lower handle assembly.
Thread the two-prong
knobs (Q) onto the
carriage bolts (R). Do not
tighten at this time.
Thread two-prong knob (Q) onto
exposed bolt (S), two full turns.
Place curved-head (S) bolt into slot
Curved-head bolt (S) should come
out of middle tube.
Slide curved head bolt (S) into bottom
slit of the upper handle.
Repeat Step 10 for the left side handle.
Rest the handles on the ground
to help in the assembly process.
Helpful Hint
K
S
S
Q
K
MO
O
S – Curved
Head Bolts
L
Q – Knobs, Two-
Prong female
O
Parts N d d:
R – Carriage
Bolts
K
Q – Knobs, Two-
Prong female
O
Parts N d d:
10A
11A 11B 11C
10B
10C
10D
10E
401775 Deluxe 2C iller-Cult Manual_ iller Manual 8/8/11 8:07 AM Page 10