Marlo Incorporated CMP series User manual

8-198 R1
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MODEL NO:___________________________________________
SERIAL NO:___________________________________________
DATE INSTALLED:______________________________________
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INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
“CMP & C” Series
Metered Series
AUTOMATIC WATER
CONDITIONERS

1
8-198 R1
“CMP & C” Series Automatic Water Conditioners
SPECIFICATION TABLE
NOTE:
(1) Pressure drop not to exceed 15 psi.
(2) Pressure vessels are seamless and made of reinforced fiberglass, pressure tested at 300 psi.
(3) Brine tanks are fabricated of seamless, rigid, tough, high impact, non-toxic polyethylene.
(4) Product materials and workmanship are protected with a written warranty.
(5) Untreated water provided during all steps of regeneration.
(6) Waste water volumes based on “normal” length regeneration, 15 lb./cu.ft. salt dosage, 50 psi inlet pressure.
Model Number Units CMP-22K CMP-22-C
Exchange
Capacity
Kilograms
MAX
MID
MIN
Salt Per
Regeneration
Lbs. / Regen.
MAX
MID
MIN
Max Service
Flow (1) GPM 16.00 15.00 17.00 20.00 16.00 15.00
Pipe Size
In - Out Drain
INS
INS
1” 1” 1” 1” 1” 1”
w w w w w w
Operating
Pressure
Range
PSI 30-125 30-125 30-125 30-125 30-12530-125
Maximum
Operating
Temperature
DEG F 110 110 110 110 110 110
Mineral
Tank Size
(Dia. x Ht.) (2)
INS. 8 x 44 9 x 48 10 x 54 12 x 52 8 x 35 10 x 35
Brine Tank
(Dia. x Ht. (3) INS. 18 x 33 18 x 33 18 x 40 18 x 40
Salt Storage LBS. 375 375 375 450 250 250
Resin Volume CU FT. 0.75 1.00 1.5 2.00 0.75 1.00
Electrical 120 Volts 60 Hz
Shipping
Weight LBS. 72 105 119 137 77 91
Floor Space INS. 27 x 18 28 x 18 29 x 16 31 x 18 13.5 x 22.5 13.5 x 22.5
Overall Ht. INS. 52 56 62 60 42 42
Max. Drain
Flow During
Regeneration
GPM 1.7 2.2 2.7 3.2 1.7 2.7
Regeneration
Waste
Volume (6)
GAL. 60 80 95 120 60 75
VOLT. / FREQ.
COLOR / CODE
Injector Violet/C Red/D White/E Blue/F Violet/C White/E
CMP-30K CMP-40K
16.00
1”
w
30-125
110
10 x 47
18 x 33
375
1.3
110
29 x 16
54
2.7
95
White/E
CMP-45K CMP-60K CMP-30-C
22,836
19,509
14,514
30,448
26,012
19,352
45,672
39,018
29,028
60,896
52,024
38,704
22,836
19,509
14.514
30,448
26,012
19,352
11.25
8.00
4.00
15.00
10.00
5.00
22.50
15.00
8.00
30.00
20.00
10.00
11.25
8.00
4.00
15.00
10.00
5.00
38,060
32,515
24,190
18.75
13.00
6.00

2
Brine Tank
Assembly
Softener Tank
Assembly
Sanitary Drain, Floor Drain or Laundry Tubs are acceptable. Do not make a direct connection to the drain. An air gap must be present. Brine Tank Overflow drain 1/2” diameter minimum size (gravity flow)
Cold hard water inlet 30 p.s.i. minimum pressure 1/2” minimum pipe size
Maximum drain pipe elevation above drain port is 5 ft.
High Pressure Warning: If feedwater pressure is known to be above 100 p.s.i. it is strongly recommended that a pressure reducing valve be installed at this point.
Hard water to Sprinklers and any dersired unsoftened fixtures
Ground Strap
Softened Water Outlet
Manual Outlet Valve (optional)
Brine Line Tubing
110-125 Volt Continuous Power Supply Transformer
Manual Bypass Valve (Normally Closed) (optional)
Manual Inlet Valve (optional)
Drain Port
Drain line 1/2” diameter minimum size Connection to sanitary sewer line (optional) Air gap device Sanitary sewer line
Drain Trap
Drain
Typical Water Softener Installation
8-198 R1
“CMP & C” Series Automatic Water Conditioners

3
Installation Fitting Assemblies
Installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening.
Hand tight nut connections between control valve and installation fittings, control valve and bypass valve, and bypass
valve and installation fittings allow for ease serviceability. Do not use a pipe wrench to tighten nuts on installation
fittings. Hand tighten only.
Split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing the
chance for leakage. The split ring design, incorporated into the installation fittings allows approximately 2 degrees
off axis alignment to the plumbing system. The installation fittings are designed to accommodate minor plumbing
misalignments but are not designed to support the weight of a system or the plumbing.
When assembling the installation fitting package, connect the fitting to the plumbing system first and then attach the
nut, split ring and o-ring. Heat from soldering or solvent cements may damage the nut, split ring or o-ring. Solder joints
should be cool and solvent cements should be set before installing the nut, split ring and o-ring. Avoid getting primer
and solvent cements on any part of the o-rings or split rings, bypass valve or control valve. Solvent cements and
primers should be used in accordance with the manufacturer’s instructions.
Slip the nut onto the fitting first, then the split ring second and the o-ring last. hand tighten the nut. If the fitting
is leaking, tightening the nut will not stop the leak. Remove the nut, remove the fitting, and check for damage or
misalignment of the o-ring.
Do not use the pipe dope or other sealant on threads. Teflon tape must be used on the threads of the 1” NPT elbow
and the 1/4” NPT connection and on the threads for the drain line connection. Teflon tape is not necessary on the nut
connection or caps because of o-ring seals.
Do not use Vaseline, oils or other unacceptable lubricants on o-rings. A silicon lubricant may be used on black o-rings.
Bypass Valve
The bypass valve easily connects to the control valve body using nuts that only require hand tightening. Hand tighten
nut connections between control valve and fittings, control valve and bypass valve, and bypass valve and installation
fittings allow for easy serviceability. The split ring retainer design holds the nut on and allows load to be spread over
the entire nut surface area reducing the chance for leakage. The split ring design, incorporated into the bypass, allows
approximately 2 degrees off axis alignment to the plumbing system. The bypass is designed to accommodate minor
plumbing misalignments but is not designed to support the weight of a system or the plumbing.
Avoid getting primer and solvent cements on any part of the o-rings or split rings, bypass valve or control valve. Do not
use pipe dope or other sealant on threads. Teflon tape is not necessary on the caps because of o-ring seals.
Do not use Vaseline, oil or other unacceptable lubricants on o-rings. A silicon lubricant may be used on black o-rings.
8-198 R1
“CMP & C” Series Automatic Water Conditioners

4
A. GENERAL
1. Shut off all water at main supply valve.
2. Shut off the fuel supply to water heater.
3. Open faucets (hot and cold) nearest pump or water meter to relieve pressure and drain system.
4. Move softener into the installation position. Loosely attach all fittings to measure for bypass valve as-
sembly (if used), or manual bypass valve.
5. Level the unit. Place shims under cabinet or brine tank as needed.
(Do Not use metal shims.)
6. Cut the cold water supply line as required.
7. Install the bypass valve assembly if used.
B. PLANNING INSTALLATION
1. All installation procedures must conform to local plumbing, electrical and sanitation codes and ordinances.
2. It is recommended that outside faucets for lawn service be on the hard water line, ahead of the softener,
to conserve softened water, save salt and prevent lawn damage.
3. If this isn’t practical, use the convenient integral bypass valve assembly during irrigation flows.
CAUTION: The inlet water temperature MUST NOT exceed 1200 F.
4. Do not locate softener where ambient temperature drops below 400 F.
5. Allow space around the softener for ease of servicing.
6. The softener drain lines must never be solidly connected to the sewer line. (Always provide an air gap at
the END of the drain line). Valve drain line must not be elevated over 5’ from the top of the softener on
well systems, and not over 8’ on municipal water systems.
7. The salt storage cabinet or brine tank is a gravity drain, and this drain line must be lower than the drain
fitting on the side wall of the cabinet.
8. Move the softener into position and connect to bypass assembly (if used). The integral manual bypass
option is a connection which eliminates the need for a 3-valve manifold. This makes installation easier
and provides a more convenient method of bypassing.
9. IMPORTANT: Be sure that the water inlet line is connected to the “inlet” side of the bypass valve or to
the inlet fitting. (Bypass valve both inlet/outlet fittings are marked.) If water lines are reverse, (inlet/out-
let) resin may be forced from the water softener into the household plumbing system. If this occurs,
household plumbing system must be flushed clean.
C. CONNECT ALL FITTINGS (refer to previous page)
CAUTION: Care must be used when working with copper tubing. Do not allow the flame from torch to
contact any portion of the Valve assembly.
1. Attach 1/2” drain line to drain elbow with insert and nut. Use optional 3/4” drain fittings if drain run
exceeds 25 ft.
2. Do not elevate the drain line over 5’ above the top of the valve (8’ on municipal systems) or to exceed 25’
in length at either height.
CAUTION: An air gap must be provided upon sewer entry. (Conform to local plumbing and sanitation
codes and ordinances).
3. The salt storage cabinet or brine tank provides an overflow. Attach 1/2” ID flexible plastic tubing to the
overflow fitting and direct it to the drain. DO NOT connect to the main drain line. Use a separate gravity
flow line.
8-198 R1
“CMP & C” Series Automatic Water Conditioners

5
D. PRESSURE TEST THE INSTALLATION
The plumbing system can now be checked for any possible leaks
1. Put the unit into backwash. To do this, push and hold the REGEN button for 3-5 seconds. When the
Valve stops cycling, unplug the unit. With water supply off, put the bypass into the service position.
2. Open water supply line valve very slowly. Water should escape slowly from the drain line. If water enters
too quickly, resin may be lost to the drain.
3. When all of the air has been purged from the mineral tank (water flows steadily from the drain) open the
main supply valve fully.
4. Allow water to run to drain until clear. CHECK FOR LEAKS!
5. Plug the unit back in.
6. Manually step the unit through the remaining steps, stopping at the fill cycle (to do this, push the REGEN
button. The unit will say Brine on the screen). Once the piston has stopped moving, push the REGEN
button again to the next cycle. Continue until Fill appears on the screen. The unit will now fill the brine
tank to the appropriate level. (This sequnce is for softeners with post fill brine)
7. Allow control to return to the home position.
8. Check for leaks!
9. Make sure the power cord is plugged into a properly grounded wall receptacle.
E. MANUAL REGENERATION
The user can initiate manual regeneration. The user has the option to request a manual regeneration at the
delayed regeneration time or to have the regeneration occur immediately:
1. Pressing and releasing the REGEN button. “Regen Today” will flash on the display and the regeneration
will occur at the delayed regeneration time. The user can cancel the request by pressing and releasing
the REGEN button. This method of manually initiating regeneration is not allowed when the system is set to
immediately regenerate when the gallon capacity reaches zero.
2. Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration
The user cannot cancel this request.
NOTE: Program Timer “Lockout” Feature
The Program Timer is initially set to allow access to all Programming, Diagnostic and History screens
The Installer can limit access to (lockout) most screens by activating the Lockout Feature.
Activating “Lockout” allows the user to view and change only Water Hardness, Days Override, Time of Regeneration
and Time of day.
Activate “Lockout” Feature: Press then NEXT then then SET CLOCK in sequence. LOC will briefly appear
in the display.
De-activate “Lockout” Feature: Press then NEXT then then SET CLOCK. UNLOC will briefly appear in
the display.
When in operation normal user displays such as time of day, gallons remaining or days remaining before regeneration
are shown. When stepping through a procedure if no buttons are pressed within five minutes the display returns to a
normal user display. Any changes made prior to the five minute time out are incorporated. The one exception is cur-
rent flow rate display under the diagnostic procedure. The current flow rate display has a 30 minute time out feature.
8-198 R1
“CMP & C” Series Automatic Water Conditioners

6
Control Valve Function and Cycles of Operation
This glass filled Noryl1 fully automatic control valve is designed as the primary control center to direct and regulate
all cycles of a water softener or filter. When the control valve is set up as a softener, the control valve can be set
to perform down flow or up flow regeneration with the proper piston. When the control valve is set up as a filter,
the control valve can be set to perform down flow regeneration or simply backwash. The control valve can be set
to regenerate on demand (consumption of a predetermined amount of water) and/or as a time clock (passage
of a particular number of days). The control valve can be set so that the softener can meet the Water Quality
Association (WQA) or NSF International efficiency rating.
The control valve is compatible with a variety of regenerants and resin cleaners. The control valve is capable of
routing the flow of water in the necessary paths to regenerate or backwash water treatment systems. The injector
regulates the flow of brine or other regenerants. The control valve regulates the flow rates for backwashing,
rinsing and the replenishing of treated water into a regenerant tank, when applicable.
The control valve is designed to deliver high service (27 gpm @ 15 psig) and backwash (27 gpm @ 25 psig) flow
rates when the bypass has straight fittings and a 1.050” distributor. The control valve uses no traditional fasteners
(e.g. screws), instead clips, threaded caps, nuts and snap type latches are used. Caps and nuts only need to
be firmly hand tightened because radial seals are used. Tools required to service the valve include one small
blade screwdriver, pliers and a pair of hands. Disassembly for servicing takes much less time than comparable
products currently on the market. Control valve installation is made easy because the distributor tube can be cut
1/2” above to 1/2” below the top of the tank thread. The distributor tube is held in place by an
o-ring seal and the control valve also has a bayonet lock feature for upper distributor baskets.
The transformer power pack comes with a 15-foot power cord and is designed for use with the control valve. The
transformer power pack is for dry location use only. The control valve remembers all settings for two hours if the
power goes out. After two hours, the only item that needs to be reset is the time of day; all other values are stored
in the memory. The control valve does not need batteries.
Table 3 shows the order of the cycles when the valve is set up as a softener. When the control valve is used as
a down flow softener, two backwashes always occur. When the control valve is used as an up flow softener, only
one backwash occurs after brining. The installer has the option of having the regenerant refill after the rinse cycle
or have the regenerant prefill before regeneration. If the installer chooses to have the regenerant prefill before
regeneration, the prefill starts two hours before the regeneration time set. During the 2-hour period in which the
brine is being made, treated (softened) water is still available. For example: regeneration time = 2:00 A.M., prefill
option selected, downflow softener. Fill occurs at 12:00 A.M., start of backwash cycle occurs at 2:00 A.M.
1 - Noryl is a trademark of General Electric
Table 3
Regeneration Cycles
1st Cycle: Backwash Normal
2nd Cycle: Regenerate
3rd Cycle: Backwash Normal
5th Cycle: Rinse
6th Cycle: Fill
8-198 R1
“CMP & C” Series Automatic Water Conditioners

7
General Operation
When the system is operating one of two displays will
be shown. Pressing NEXT will alternate between the
displays. One of the displays is always the current time
of day which has to be set (see pg.9). Capacity
remaining is the number of gallons that will be treated
before the system goes through a regeneration cycle.
The user can scroll between the displays as desired.
If the system has called for a regeneration that will occur
at the preset time of regeneration, the words REGEN
TODAY will appear on the display.
When water is being treated (i.e. water is flowing through
the system) the word “Softening” or “Filtering” flashes on
the display.
User Displays/Settings
REGEN
TODAY
SOFTENING CAPACITY REMAINING
GAL
REGEN TODAY will
show if a regeneration
is expected “Tonight.”
TIME
650
REGEN
TODAY
SOFTENING
PM
6:35
Installer Displays/Settings
STEP 1 - Press NEXT and simultaneously for 3 seconds.
STEP 2 - Hardness: Set the amount of hardness in grains of hardness as
calcium carbonate per gallon using the or buttons. Value ranges from
1 to 150 in 1 grain increments. Note the grains per gallon can be increased if
soluble iron needs to be reduced. This display will show
“-nA-” if “FILTER” is selected or if ‘AUTO’ is not selected. Press NEXT to go to
step 3. Press REGEN to exit Installer Displays/Settings.
STEP 3 - Day Override: When gallon capacity is set to off, set the number
of days between regenerations. When gallon capacity is set to AUTO or to a
number, set the maximum number of days between regenerations. If value set
to “oFF” regeneration initiation is based solely on gallons used. If value is set as
a number (allowable range from 1 to 28) a regeneration initiation will be called
for on that day even if sufficient number of gallons were not used to call for a
regeneration. Set Day Override using or buttons:
• number of days between regeneration (1 to 28); or
• “oFF”
Press NEXT to go to step 4. Press REGEN to return to previous step.
STEP 4 - Next Regeneration Time (hour): Set the hour of day for regeneration
using or buttons. AM/PM toggles after 12. The default time is 2:00
a.m. This display will show “REGEN on 0 GAL” if “on 0” is selected in by the
installer. Press NEXT to go to Step 5. Press REGEN to return to previous step.
STEP 5 - Next Regeneration Time (minutes): Set the minutes of day for
regeneration using or buttons. This display will not be shown if “on
0” is selected by the installer (2 a.m. is the factory setting). Press NEXT to exit
Installer Displays/Settings. Press REGEN to return to previous step.
To initiate a manual regeneration immediately, press and hold the “REGEN”
button for three seconds. The system will begin to regenerate immediately.
The control valve may be stepped through the various regeneration cycles by
pressing the “REGEN” button.
RETURN TO
NORMAL MODE
REGEN
SET TIME
A.M.
REGEN
SET TIME
A.M.
REGEN
DAY
SET
SET
CLOCK NEXT REGEN
Step 1
SET HARDNESS
Step 2
20
SET HARDNESS
Step 3
14
Step 4
2:00
Step 5
2:00
8-198 R1
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
“CMP & C” Series Automatic Water Conditioners

8
Regeneration Mode
Typically a system is set to regenerate at a time of low water usage. An example of a
time with low water usage is when a household is asleep. If there is a demand for water
when the system is regenerating, untreated water will be used.
Set Time of Day
The user can also set the time of day. Time of day should only need to be set after
extended power outages or when daylight saving time begins or ends and at the time
of start-up. If an extended power outage occurs, the time of day will flash on and off
which indicates the time of day should be reset.
STEP 1U - press SET CLOCK.
STEP 2U - Current Time (hour): Set the hour of the day using or buttons.
AM/PM toggles after 12. Press NEXT to go to step 3U.
STEP 3U - Current Time (minutes): Set the minutes of the day using or
buttons. Press NEXT to exit Set Clock. Press REGEN to return to previous step.
Power Loss
If the power goes out for less than two hours, the system will automatically reset itself. If an extended power outage
occurs, the time of day will flash on and off which indicates the time of day should be reset. The system will retain the
other information entered by the installer.
When the system begins to regenerate, the display will change to include information about the step of the regeneration
process and the time remaining for that step to be completed. The system runs through the steps automatically and will
reset itself to provide treated water when the regeneration has been completed.
Manual Regeneration
Sometimes there is a need to regenerate the system,
sooner than when the system calls for it, usually referred to
as manual regeneration. There may be a period of heavy
water usage because of guests or a heavy laundry day.
To initiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”. The words
“REGEN TODAY” will flash on the display to indicate that the system will regenerate at the preset delayed regenera-
tion time. If you pressed the “REGEN” button in error, pressing the button again will cancel the request. Note: If the
regeneration time option is set to “on 0” there is no set delayed regeneration time so “REGEN TODAY” will not activate
if “REGEN” button is pressed.
To initiate a manual regeneration immediately, press and hold the “REGEN” button for three seconds. The system will
begin to regenerate immediately. The request cannot be cancelled.
Note: For softeners, if brine tank does not contain salt, fill with salt and wait at least two hours before regenerating.
Error Message
If the word “ERROR” and a number are alternately flashing on the display contact the Installer for help. This indicates
that the valve was not able to function properly. Refer to “Troubleshooting” for “ERROR RESET” procedure.
P.M.
P.M.
REGEN TODAY will
show if a regeneration
is expected “Tonight.”
REGEN
TODAY
CAPACITY REMAINING
GAL
REGEN
BACKWASH
SET TIME
Step 2U
6:35
Step 3U
6:35
SET TIME
Step 1U
Error 1003
2 8:22
320
8-198 R1
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
SET
CLOCK NEXT REGEN
“CMP & C” Series Automatic Water Conditioners

9
FLOW DIAGRAMS
flow diagram...service
SUPPLY
WATER
INLET
SUPPLY WATER TO
TOP OF TANK
CONDITIONED WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
flow diagram...backwash
TO DRAIN
PISTON ROD IS
BELOW 2nd STEP DOWN
SUPPLY WATER
INLET
SUPPLY WATER
TO DISTRIBUTOR
BACKWASH WATER
TO DRAIN
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
PISTON ROD IS BOTTOMED
OUT IN “HOME” POSITION
TO DRAIN
SUPPLY WATER
INLET
SUPPLY WATER TO
TOP OF TANK
CONDITIONED WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
flow diagram...rinse flow diagram...fill
CONDITIONED WATER
TO REGENERANT TANK
SUPPLY
WATER
OUTLET PORT FOR
SERVICE WATER
CONDITIONED WATER
FROM DISTRIBUTOR
SUPPLY WATER TO
TOP OF TANK
SUPPLY WATER
INLET
PISTON ROD IS
BELOW 1st STEP DOWN
PISTON ROD IS
4th STEP DOWN
flow diagram...downflow brine
TO DRAIN
PISTON ROD IS
BELOW 3rd STEP DOWN
SUPPLY WATER
INLET
SUPPLY WATER AND REGENERANT
TO TOP OF TANK
WASTE WATER
FROM DISTRIBUTOR
OUTLET PORT FOR
SERVICE WATER
SUPPLY
WATER
REGENERANT TRAVELS
THROUGH MANIFOLD
TO THE INJECTOR
REGENERANT
IS SIPHONED IN
REGENERANT IN
MANIFOLD
8-198 R1
“CMP & C” Series Automatic Water Conditioners

10
DIAGNOSTIC MODE
Supply
Water Exits
Supply
Water Enters
Figure 3
Diagnostic:
The inlet handle points in the direction of flow and the outlet handle
points to the center of bypass valve, system water pressure is allowed
to the control valve and the plumbing system while not allowing water to
exit from the control valve to the plumbing.
BYPASS OPERATION
No
Water Exits
Supply Water is shut off
from the house and the
valve
SHUT OFF MODE
Figure 4
Shut Off:
The inlet handle points to the center of the bypass valve and the outlet
handle points in the direction of flow, the water is shut off to the plumbing
system. If water is available on the outlet side of the softener it is an
indication of water bypass around the system (i.e. a plumbing
connection somewhere in the building bypasses the system).
“Untreated”
Water Exits
Supply
Water Enters
Figure 2
Bypass:
The inlet and outlet handles point to the center of the bypass, the control
valve is isolated from the water pressure contained in the plumbing
system. Untreated water is supplied to the plumbing system.
NORMAL OPERATION
“Treated”
Water Exits
Supply
Water Enters
Figure 1
Normal Operation:
The inlet and outlet handles point in the direction of flow indicated by
the engraved arrows on the control valve. Water flows through the
control valve during normal operation and this position also allows the
control valve to isolate the media bed during the regeneration cycle.
Bypass Valve
The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure in order to per-
form control valve repairs or maintenance. The WS1 bypass valve is particularly unique in the water treatment
industry due to its versatility and state of the art design features. The 1” full flow bypass valve incorporates four positions
including a diagnostic position that allows service personal to work on a pressurized system while still providing untreated
bypass water to the facility or residence. Its completely non-metallic, all plastic, design allows for easy
access and serviceability without the need for tools.
The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene. All seals are
self-lubricating EPDM to help prevent valve seizing after long periods of non-use. Internal o-rings can easily be replaced
if service is required.
The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles.
The handles identify the flow direction of the water. The plug valves enable the bypass valve to operate in four positions.
8-198 R1
“CMP & C” Series Automatic Water Conditioners

11
Drive Cap Assembly, Downflow Piston, Regenerant Piston and Spacer Stack Assembly & Front Cover and Drive Assembly



Part of Kit, O-ring (Item #51)
14
8-198 R1
“CMP & C” Series Automatic Water Conditioners

12
Front Cover and Drive Assembly
Item No. Part No. Description Quantity
7 V3175CC-01 Front Cover ASSY 1
8 V3107-01 Motor 1
9 V3106-01 Drive Bracket & Spring Clip 1
10 V3108 PC Board 1
11 V3110 Drive Gear 12 x 36 3
12 V3109 Drive Gear Cover 1
13 V3193-01 Service Tool 1
14 V3186 Transformer 110V - 12V 1
Drive Cap Assembly, Downflow Piston, Upflow Piston,
Regenerant Piston and Spacer Stack Assembly
Item No. Part No. Description Quantity
1 V3005 *Spacer Stack Assembly w/o o-rings 1
2 V3004 Drive Cap Assembly 1
3 V3135 O-Ring 228 (use Valve O-ring Kit) 1
4 V3011 Piston Downflow Assembly 1
5 V3174 Regenerant Piston 1
6 V3180 O-Ring 337 (use Valve O-ring Kit) 1
15 V3105 O-Ring 215 (use Valve O-ring Kit) 1





Item #5 not used with Backwash Only filter applications.
Item #4 identified with “DN” code.
8-198 R1
See page 20 for Valve O-ring Kit.
“CMP & C” Series Automatic Water Conditioners

13
16
17
18
19
25a, 25b
24
23
22
20
30
26
35
33
32
34
29
27
28
31
21
�
�
�
Injector Cap, Injector Screen, Injector, Plug ,
O-Ring, Refill and Refill Port Plug,
&Drain Line - 3/4”
Proper flow washer orientation
directs water flow towards the
washer face with rounded edge.
Flow washer indentification
numbers must be visible after
installation.
Part of Kit, O-ring (Item #51, pg. 20)
8-198 R1
“CMP & C” Series Automatic Water Conditioners

14
Drawing No. Order No. Description Quantity
21 V3195-01 Refill Port Plug Assembly This part is required for backwash only systems
22 H4615 Elbow Locking Clip 1
23 JCP-P-6 Polytube insert 3/8 1
24 JCPG-6PBLK Nut 3/8 1
25a H4613 Elbow Cap 3/8 (use w/ 3/8” tubing) 1
25b H4650 Elbow 1/2” with nut and insert (use w/ 1/2” tubing) Option
26 V3163 O-Ring 019 ( Use Valve O-ring Kit ) 1
27 V3165-01 RFC Retainer Assembly* 1
28 RFC Brine Refill Flow Washer 1
*Assembly includes RFC.
Refill and Refill Port Plug
Drawing No. Order No. Description Quantity
29 H4615 Elbow Locking Clip 1
30 PKP10T58-BULK Polytube insert 5/8 Option
31 V3192 Nut 3/4 Drain Elbow Option
32 V3158-01 Drain Elbow 3/4 Male Assembly 1
33 V3163 O-Ring 019 (Use Valve O-ring Kit) 1
34 V3159-01 Drain Flow Washer Retainer Assembly 1
V3162-007 Drain Flow Washer 0.7 gpm for 3/4
V3162-010 Drain Flow Washer 1.0 gpm for 3/4
V3162-013 Drain Flow Washer 1.3 gpm for 3/4
V3162-017 Drain Flow Washer 1.7 gpm for 3/4
V3162-022 Drain Flow Washer 2.2 gpm for 3/4
V3162-027 Drain Flow Washer 2.7 gpm for 3/4
V3162-032 Drain Flow Washer 3.2 gpm for 3/4
V3162-042 Drain Flow Washer 4.2 gpm for 3/4
V3162-053 Drain Flow Washer 5.3 gpm for 3/4
35
One
DLFC
must be
used if 3/4
fitting is
used
Drain Line - 3/4”
Item No. Part No. Description Quantity
16 V3176 Injector Cap 1
17 V3152 O-Ring 135 (Use Valve O-ring Kit) 1
18 V3177 Injector Screen 1
19 V3010-1Z Injector Assembly Z Plug See note 1
V3010-1A Injector Assembly A Black
V3010-1B Injector Assembly B Brown
V3010-1C Injector Assembly C Violet
V3010-1D Injector Assembly D Red
20 V3010-1E Injector Assembly E White
V3010-1F Injector Assembly F Blue
V3010-1G Injector Assembly G Yellow
V3010-1H Injector Assembly H Green
V3010-1I Injector Assembly I Orange
V3010-1J Injector Assembly J Light Blue
V3010-1K Injector Assembly K Light Green
*The injector plug and the injector each contain one 011 (lower) and 013 (upper) o-ring.
Note: For downflow brine, injector is located in the down hole and injector plug in the up hole.
For a filter that only backwashes injector plugs are located in both holes.
1
Injector Cap, Injector Screen, Injector, Plug and O-Ring



8-198 R1
“CMP & C” Series Automatic Water Conditioners

15
Parts Listing
Part Number No. Description
1 Valve Metered (Complete - Specify Model)
2 Brine Tank w/ Cover
3 Brine Well
4 Brine Well Cap
5 Overflow Elbow
6 Brine Tube w/ Air Check
7 Brine Line Hose w/ Inserts
8 Brine Valve Safety
9 Brine Float
-- Media (Specify Model)
11 Distributor Tube Assembly - Specify Model
12 Media Tank Jacket w/ cover - Optional
13 * Brine Valve Assembly - Complete - Includes #’s 6, 8, & 9
15 *Grid (Optional)
Brine
Valve
Assembly
Media Tank Jacket
w/ Cover
Media Tank
Base
Media Tank
Valve (Metered Shown)
Brine Tank Cover
Brine Tank
Brine Grid
(Optional)
Brine Tube
w/ Air Check
Brine Well
Brine Line Hosing
Brine Well Caps
Brine Valve Safety
Overflow Drain
Media
Distributor Tube
w/ Screen
1
2
2
11
10
10
15
12
3
5
8
6
7
4
“C” Series
9
Brine Float
13
8
6
8-198 R1
Brine Tube w/
Air Check
Brine
Valve
Safety
“CMP & C” Series Automatic Water Conditioners

16
Item No. Part No. Description Quantity
36 V3151 Nut 1” Quick Connect 1
*37 V3003 Meter Assembly 1
38 V3118-01 Turbine Assembly 1
39 V3105 O-Ring 215 (Use Valve O-ring Kit) 1
40 V3003-01 Meter Plug Assembly (Time clock option) 1
*Item #37 includes Items #38 & #39.
Water Meter and Meter Plug

39
40
37
36
38

Part of Kit, O-ring (Item 51, pg. 20)
8-198 R1
“CMP & C” Series Automatic Water Conditioners

17
(Not Shown) Description Bypass Vertical Adapter Assembly
Item No. Part No. Description Quantity
41 V3151 Nut 1” Quick Connect 2
42 V3150 Split Ring 2
43 V3105 O-Ring 215 (Kit available - see Item #10) 2
44 V3145 Bypass 1” Rotor 2
45 V3146 Bypass Cap 2
46 V3147 Bypass Handle 2
47 V3148 Bypass Rotor Seal Retainer 2
48 V3152 O-Ring 135 (use Bypass Valve Kit) 2
49 V3155 O-Ring 112 (use Bypass Valve Kit) 2
50 V3156 O-Ring 214 (use Bypass Valve Kit) 2
52 KIT O-ring Bypass (Incl. 2 ea. of items 43,48,49,& 50) 1 per valve
Bypass Valve O-ring Kit





Part of Kit, O-ring By-Pass(Item 52)
51 KIT O-ring (contains 1 each of 3, 6, 15, 17, 26, & 33) 1 per valve
Valve O-ring Kit

8-198 R1
53 A23540231 Bypass Valve Complete / Less Connectors 1 per valve
Complete Assembly
46
45
46
5
49
48
44
50
47
41
42
43
41
42
43
47
50
44
48
49






53
“CMP & C” Series Automatic Water Conditioners

18
Order No: V3007 (Standard)
Description: Fitting 1” PVC Male NPT Elbow Assembly
Drawing No. Order No. Description Quantity
1 V3151 Nut 1” Quick Connect 2
2 V3150 Split Ring 2
3 V3105 O-Ring 215 2
4 V3149 Fitting 1”PVCMaleNPT Elbow 2
Order No: V3007-01 (Optional)
Description: Fitting 3/4” & 1” PVC Solvent 900 Asy
Drawing No. Order No. Description Quantity
1 V3151 Nut 1” Quick Connect 2
2 V3150 Split Ring 2
3 V3105 O-Ring 215 2
4 V3189 Fitting 3/4&1 PVC Solvent 90 2
Order No: V3007-03 (Optional)
Description: Fitting 3/4” Brass Sweat Assembly
Drawing No. Order No. Description Quantity
1 V3151 Nut 1” Quick Connect 2
2 V3150 Split Ring 2
3 V3105 O-Ring 215 2
4 V3188-01 Fitting 3/4” Brass Sweat 2
Order No: V3007-02 (Optimal)
Description: Fitting 1” Brass Sweat Assembly
Drawing No. Order No. Description Quantity
1 V3151 Nut 1” Quick Connect 2
2 V3150 Split Ring 2
3 V3105 O-Ring 215 2
4 V3188 Fitting 1” Brass Sweat 2
8-198 R1
“CMP & C” Series Automatic Water Conditioners

19
Table 15
Troubleshooting Procedures
Problem Possible Cause Solution
1. Timer does not display
time of day
2. Timer does not display
correct time of day
3. No softening/filtering
display when water is
flowing
4. Control valve regenerates
at wrong time of day
5.ERROR followed by
code number
1001 Error Code -
Unable to recognize start
of regeneration
1002 Error Code -
Unexpected stall
1003 Error Code -
Motor ran to long, timed
out trying to reach next
cycle position
1004 Error Code -
Motor ran to long, timed out
trying to reach home
position
If other Error Codes display
contact the factory
ERROR Reset Procedure:
1. Correct error condition.
2. Press NEXT and
REGEN simultaneously
for three seconds.
a. Transformer unplugged
b. No electric power at outlet
c. Defective transformer
d. Defective PC board
a. Switched outlet
b. Power outage
c. Defective PC board
a. Bypass valve in bypass position
b. Meter connection disconnected
c. Restricted/stalled meter turbine
d. Defective meter
e. Defective PC board
a. Power outages
b. Time of day not set correctly
c. Time of regeneration incorrect
d. Control valve set at “on 0”
(immediate regeneration)
e. Control valve set at NORMAL +
on 0
a. Control valve has just been ser-
viced
b. Foreign matter is lodged in control
valve
c. High drive forces on piston
d. Control valve piston not in home
position
e. Motor not inserted fully to engage
pinion, motor wires broken or
disconnected, motor failure
f. Drive gear label dirty or damaged,
missing or broken gear
g. Drive bracket incorrectly aligned
to back plate
h. PC board is damaged or defective
i. PC board incorrectly aligned to
drive bracket
a. Connect power
b. Repair outlet or use working outlet
c. Replace transformer
d. Replace PC board
a. Use uninterrupted outlet
b. Reset time of day
c. Replace PC board
a. Put bypass valve in service position
b. Connect meter to PC board
c. Remove meter and check for rotation
or foreign material
d. Replace meter
e. Replace PC board
a. Reset control valve to correct time of
day
b. Reset to correct time of day (a.m./p.m.)
c. Reset regeneration time (a.m./p.m.)
d. Check control valve set-up procedure
regeneration time option
e. Check control. valve set-up procedure
regeneration time option
a. Press NEXT and REGEN for 3
seconds or unplug power source jack
(black wire) and plug back in to reset
control valve
b. Check piston and spacer stack as-
sembly for foreign matter
c. Replace piston(s) and spacer stack
assembly
d. Press NEXT and REGEN for 3
seconds or unplug power source jack
(black wire) and plug back in to reset
control valve
e. Check motor and wiring. Replace
motor if necessary
f. Replace or clean drive gear(s)
g. Reseat drive bracket properly
h. Replace PC board
i. Ensure PC board is correctly snapped
on to drive bracket
8-198 R1
“CMP & C” Series Automatic Water Conditioners