Marlon Xplore Pro II SxS User manual

Marlon Xplore Pro II SxS Deck
Owner’s Manual
Assembly & Installation
Instructions
2850lbs load max on deck
2500lbs load max on ramps
Marlon Recreational Products
www.marlonproducts.com
1-800-663-7367

IMPORTANT READ ENTIRE MANUAL BEFORE YOU USE THIS UNIT
The directions, if not followed, could result in the personal injury, loss of life or damage or
destruction of equipment.
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLING OR USING PRODUCT
•NEVER allow anyone unfamiliar with the Operating instructions to use this product;
•Read and understand all instructions provided by the manufacturer of the product(s) that this
ramp and deck will be used with;
•Marlon Recreational Products is not responsible for accidents, occurrence, injuries and loss to or
of any person or property wherever which arises as a result of Purchaser’s alteration, modification,
assembly, reassembly or installation of this product except as instructed;
•Ensure UTV Deck is properly secured to the vehicle before loading UTV: It is recommended
that operator inspect anchor points before loading & unloading UTV;
•Use caution when loading or unloading your equipment or vehicle: it is recommended that
operators use appropriate safety gear while loading and unloading UTV, set parking brake and chock
tires of the loading vehicle to prevent movement while loading & unloading, it is also recommended
operators load/unload with a winch, never stand between UTV and deck while loading, do not operate
vehicle or UTV under the influence of drugs or alcohol;
•Do not exceed the rated capacity of the ramps which is 2500 lbs evenly distributed when one
end of the ramp is elevated 48”;
•Do not exceed the rated capacity of the UTV Deck which is 2850 lbs evenly distributed;
•Operator should frequently inspect; ramp assembly for weld cracks, ensure hook bolts are
properly torqued; ensure deck tie downs and truck box anchor points are properly secured and in good
working order; deck assembly bolts are properly torqued. 85ft-lbs.
Installation
1. Position deck evenly between wheel wells of truck box, and tightly to the front of the truck box.
2. Drill and install bolt down kit anchors as per instructions.
Disclaimer:
There is an inherent risk involved in the loading, transport and unloading of any vehicle onto these
DECKS. Marlon Recreational Products assumes no liability whatsoever for damage or injury incurred
during the use of this product.
Warning
DECK INSTALLATION AND USE
Deck must be securely anchored to the vehicle with bolt down kit supplied with deck according to
installation instructions.

Inspect weekly for loose connection to truck.
Deck is approximately 360lbs; it is the operator’s responsibility to ensure that the deck and load must
not exceed the vehicle GVW. Maximum deck load, evenly spaced, is 2850lbs, skewed loads reduce
capacity. Ensure front and rear of load is securely attached to the deck prior to vehicle start-up.
Under no circumstance can the deck, load on the deck, and load in the rest of the vehicle exceed Gross
Vehicle Weight (GVW) of the vehicle.
The ramp is designed to load a UTV with one end elevated a minimum of 48” with a maximum capacity
of 2500lbs. This transfer the weight through the side supports to the ground. The ramp is not designed
to be used in a horizontal position like a bridge.
NARROW TRAILS:
Snagging the deck on low hanging branches, obstacles, garage doors will damage the deck and truck. It
will also damage whatever it comes in contact with. Go slow, do not cut corners, know your limitations.
DOWNHILL USE:
The Deck and load ads to the GVW of the truck. Do not exceed vehicle GVW.
SIDE HILL USE & CORNERING:
Travelling alongside slope is dangerous and should be avoided. If you must travel along a side slope, be
aware that with the load on the deck, the vehicles center of gravity is higher and therefore more
unstable. This applies for cornering as well. SLOW DOWN
•Check Deck to truck mounting anchors before every use with a load;
•Check Deck to truck mounting anchors weekly whether loaded or not;
•Ramp safety pins must be used when vehicle is in motion;
•Check deck frame for loose connections, broken welds or unusual sway in deck;
•When rounding turns, Slow Down and do not cut corners;
•Go slow over uneven terrain;
•Go slow downhill and ensure that the load vehicle can stop the combined vehicle load weight;
•Confirm GVW is less than the rated capacity of the load vehicle;
•Ensure the load is fastened securely to the deck at both the front and rear of the load.
• Check fastening during every stop.

ASSEMBLY INSTRUCTION’S
*YOU SHOULD HAVE THE FOLLOWING IN THE
HARDWARE KIT PROVIDED*
QTY / SIZE / LENGTH / DESCRIPTION / DECK LOCATION
24 1/2” 3 1/4”Hex Head Bolts SS Deck Ramps/Braces
6 1/2”5 1/2”Hex Head Bolt SS Deck Ramps/Braces
32 1/2”N/A Nylock Nut Deck Ramps/Braces
64 1/2” N/A Flat Washers Deck Ramps/Braces
2 1/4" N/A Spring Pins Ramp Hold Downs
Install Kit
4 - 3/4” x 2 1/2” Carriage Bolt
4 - 1/2” Washers
4 - Threaded Backing Plates

DECK ASSEMBLY INSTRUCTIONS
Note do not tighten any nuts until all bolts are in place.

1. Start by standing the front and back leg assemblies upright.
2. Choose either the 53” (shortbox Truck) or the 65” (longbox Truck) crossmembers, bolt into
place on the u-channel located near the bottom of the leg assembles, using 3 1/4” bolt, washers
and Nyloc nuts. You will be left with the 2 crossmembers that you don’t use. Keep them as you
may change truck bed lengths and they will fit the new truck if you switch from a short box to
long box truck, or vice versa.
3. Bolt in the centers brace that supports the ramps with 3 1/4” bolt, washers and Nyloc nuts.

4. Bolt down the deck ramp sections to the leg assembles. Using the 3 1/4” bolts for the 4 outer
holes then using the 5” bolt for the 4 inner holes, along with the washers, and Nyloc nuts.
5. Now you can install the 2 front tire cradles using 4 -3 1/4”bolts per cradle.

6. Now install the 2 side bars using the 7 –3 1/3”bolts per side.
7. Now install the winch mount plate bar with 2 –3 ¼” and 2 –5 ½” bolts

8. Now you can tighten all nuts, starting from the lowest to the highest. All nuts are to be
tightened and torqued to 45ft lbs.
9. Slide Ramps in center, narrow ramp on top of wider ramp and pin into place.
CONGRADULATIONS
Finished Product

INSTALLATION INSTRUCTIONS:
SXS Deck is rated for 2850lbs and loading Ramp 2500lbs
All decks come with serial numbers located on the lower rear leg.
1. Remove the ramp from the deck to lighten the deck’s weight.
2. With the assistance of 2-3 others, lift the deck into the back of the truck (approx. weight is 300
lbs without the ramps)
3. Square the deck in the truck box –be mindful that most truck boxes are not square and will
taper in the rear. Usually align center of deck to center of cab rear window.
4. Drill a pilot hole through the center of the deck leg mounting hole, and the truck box –be
careful to not drill through any fuel lines.
5. Providing that a pilot hole has clearance underneath the truck, follow the pilot hole with a ½
drill bit.
6. Install a 1/2” zinc flat washer (the smaller flat washer) onto a 1/2” x 4” zinc plated grade 8
bolt. Thread the bolt through the deck leg, and truck box.
7. On the underside of the truck, install the 1/2” lock washer & backing plate onto the bolt