Marq 2102 User manual

HPA2102(RH) 1
Service Manual
MARQ Packaging Systems Inc.
P.O. Box 9063
Yakima, WA 98903
Model 2102
Side Lug Drive
Top and Bottom
Case Sealer
Life Data Labs Inc.
Cherokee, AL
Q01002 HPA2102(RH)

2HPA2102(RH)

HPA2102(RH) 3
This information is needed for your
warranty. Please fax to MARQ c/o
Shawna Sanders after initial installa-
tion. If no date is received, then the
company will use the shipping date for
the date the warranty begins.
Machine# ________________________________________________________
Company Name ___________________________________________________
Company Address__________________________________________________
________________________________________________________________
Phone# __________________________________________________________
Fax# ____________________________________________________________
Date Of Installation ________________________________________________
Purchased From ___________________________________________________
Head of Maintenance _______________________________________________
Warranty Information
PO Box 9063
Yakima, WA 98909
Phone: [phone]
FAX: [phone]
Email: [email protected]

4HPA2102(RH)

HPA2102(RH) 5
Company...................................................................................................................7
Introduction ..............................................................................................................8
Safety........................................................................................................................9
Specifications .........................................................................................................10
Installation ..............................................................................................................11
Leveling &Adjusting Height.................................................................................................. 11
Electrical Connections............................................................................................................ 11
Air Connections...................................................................................................................... 11
Adjusting Air Cylinder Speed................................................................................................. 11
Conveyors ............................................................................................................................... 11
High Performance Adjustable Case Sealer ............................................................12
Machine Operation.................................................................................................13
Components............................................................................................................15
Main Electrical Panel.............................................................................................................. 15
Main Air Prep Unit ................................................................................................................. 16
Main Air Valve .................................................................................................................................. 16
Air Pressure Regulator/Filter/Lubricator.......................................................................................... 16
Solenoid Valves....................................................................................................................... 17
Air Cylinders .......................................................................................................................... 18
Air Cylinder ...................................................................................................................................... 18
Cushion Adjustment Screws ............................................................................................................. 18
Main Drive Unit...................................................................................................................... 19
Flight Bar Assembly ......................................................................................................................... 19
Brake / Clutch Module ..................................................................................................................... 19
Gear Box ........................................................................................................................................... 19
SprocketAnd Chain Drive Assemblies.............................................................................................19
Tol-o-matics ...................................................................................................................................... 19
Sensing Devices...................................................................................................................... 20
Controls ..................................................................................................................21
Power, Buttons, and Switches................................................................................................. 21
Operating Procedures ............................................................................................. 22
Start-up ................................................................................................................................... 22
Normal Shutdown................................................................................................................... 22
Emergency Shutdown ............................................................................................................. 22
Clearing Jams ......................................................................................................................... 23
Changeover ............................................................................................................................. 23
Motorized Adjustments...........................................................................................................23
Table of Contents

6HPA2102(RH)
Table of Contents
Machine Adjustments.............................................................................................24
Side Rail ................................................................................................................................. 24
Arch Assembly ....................................................................................................................... 24
Side Compression Rollers ...................................................................................................... 25
Maintenance ...........................................................................................................26
Daily Preventive Maintenance ................................................................................................ 26
Weekly Preventive Maintenance............................................................................................. 27
Monthly Preventive Maintenance ........................................................................................... 28
Semiannual Maintenance........................................................................................................ 28
Troubleshooting......................................................................................................29
Appendix A: Sequence Of Operation.................................................................38
Appendix B: Spare Parts Kit ..............................................................................39
Appendix C: Vendor Documentation .................................................................41
Warranty Information .............................................................................................42

HPA2102(RH) 7
Company
MARQ Packaging Systems, Inc. was founded in 1965 by Ted Marquis to design and manufacture
economical and reliable case erector/bottom sealers. We have expanded our manufacturing producing a
complete line of case packers, partition assembler/inserters, case erector/bottom sealers, case sealers, and
trayforming equipment available with or without the Q.C. (Quick Change) option. MARQ machines seal
cases with either hot melt, cold glue, pressure sensitive tape or any combination thereof. Also available
are uniform sealers, random sealers, and case vibrators. MARQ innovations have helped establish new
standards in many areas of the packaging industry. Each MARQ machine is designed to adjust to case
sizes outside its standard making MARQ's line of basic machines adaptable to hundreds of uses.
MARQ's 65,000 square foot plant, located near theYakima International Air Terminal, is staffed with
design engineers, craftsmen, and a sales force who team up for a one-on-one effort with each of MARQ's
customers. We at MARQ Packaging Systems, Inc. take pride in the fact that our products bear the
MARQ of Quality and Excellence.
Over 30 years of complete customer satisfaction has proven the reliability of the combined forces of the
case sealer and the computer.
If parts are required for your MARQ Case Sealer, they may be obtained from MARQ Packaging, 3801 W.
Washington Ave,Yakima, WA 98903.
THE ONE AND ONLY CAM (COMPUTER ADJUSTABLE MACHINE)
CASE PACKER, PARTITION ASSEMBLY/INSERTING, CASE ERECTING, CASE SEALING
AND TRAYFORMING MANUFACTURER.

8HPA2102(RH)
Introduction
Manual Overview
This manual contains information needed to operate, maintain, and troubleshoot your machine. The
following page describes the general safety precautions you should take when you operate the Case
Sealer.
The main body of the manual contains information on the machine and its operation. The various controls
are described. Operating Procedures are shown in step by step detail. Toward the end of the manual you
will find maintenance and troubleshooting information.
The Appendixes contain a Sequence of Operation based on the electrical and program flow. Also included
in the Appendixes is a list of suggested spare parts.
The final page of this manual contains warranty information.
Throughout this manual:
• The names of all BUTTONS, KEYS and SWITCHES will appear in BOLD CAPITAL LETTERS.
• Left and right references are made when standing at the hopper end of the machine and looking at the
discharge end.
• Optional Features will be marked with an asterisk (*).
If you are viewing the manual on a computer screen:
• Click on most page references to jump to that page.
• Click on the footer on any page to jump to the table of contents.
Satisfactory operation of the MARQ Case Sealer depends on proper application, correct installation, and
proper maintenance. In addition, modifications to the equipment may result in less than satisfactory
performance.
Contact Information:
MARQ Packaging
3801 W WashingtonAve
Yakima, WA 98903
Phone: [phone]
FAX: [phone]
MARQ Packaging, Chicago Facility
1901 Raymond Drive, Suite 5
Northbrook, IL 60062
Phone: [phone]
Email: inf[email protected]
Internet: www.marq.net
PLEASE READ YOUR MANUAL BEFORE OPERATING YOUR MARQ EQUIPMENT

HPA2102(RH) 9
Safety
Precautions:Always maintain operator safety!
Before working on your Case Sealer, disconnect all incoming power.
Turn off all electrical and air connections to this equipment before repairing, cleaning or removing
jammed cases.
Do not put hands or tools into equipment while the Case Sealer is operating.
Do not operate the Case Sealer without all guards and safety mechanisms in place.
Do not where neckties, jewelry, loose clothing, or other items that can become caught in moving parts or
mechanisms in the vicinity of the Case Sealer.
Wear all company-specified personal protective equipment while operating the Case Sealer.
Do not operate, troubleshoot, or maintain the Case Sealer while under the influence of any type of drug or
alcohol.
Always observe all safety warnings and notices on the machine and in this manual.
Do not use flammable or toxic cleaning fluids such as gasoline, benzene, or ether when cleaning and
maintaining the Case Sealer.
Safety Features
The Case Sealer is equipped with an Emergency Stop button. This red pushbutton is located on top of the
main electrical panel on the right hand side of the machine. Press the Emergency Stop button to
immediately stop machine operation. This button must be pulled back up by hand before the machine can
be restarted.
Safety Guarding with interlocks is available for all MARQ machines. Machines equipped with Safety
Guarding cannot be started unless ALL guard doors are closed. If any doors are opened while the
machine is running the system will immediately shut down. The doors must be shut and the machine
must be reset in order to restart.
TURN ELECTRICAL AND AIR OFF BEFORE
CLEANING OR REPAIRING MACHINE DANGERDANGER
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! Special Caution !
Do not tamper with any interlock guard switches.

10 HPA2102(RH)
Specifications
Main Drive Unit Motor:..................................................................O.P.D.R. Motor
Voltage: ................................................................................................230V 3 Phase
Transformer: ................................................................................................1.0KVA
Air Required: ................................................................. 3 CFM @ 80PSI per cycle
Controller:........................................................................................................... NA
Sealant: ........................................................................................MARQ Tape Head
Production Rate:..................................................................... 15 Cases Per Minute
Case Type: .................................................................. Regular Slotted Cases (RSC)
Paint:.........................................................................................................Dark Gray
Options
The following is a list of included options for machine #Q01002 HPA2102(RH), built for Life Data Labs.
•Raised Lug Drive 7-8"
•Spare Parts Kit #801-35
•Low Tape, Tape Out with Beacon
•230V 3 Phase Electrical