Maschinenfabrik Reinhausen TAPCON User manual

Voltage Regulator
TAPCON®
Operating Instructions
3587317/14 EN

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are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen GmbH 2017 33587317/14 EN TAPCON®
Table of contents
1Introduction......................................................................................................................... 9
1.1 Manufacturer....................................................................................................................................... 9
1.2 Completeness...................................................................................................................................... 9
1.3 Safekeeping......................................................................................................................................... 9
1.4 Notation conventions........................................................................................................................... 9
1.4.1 Hazard communication system............................................................................................................................. 9
1.4.2 Information system.............................................................................................................................................. 11
1.4.3 Instruction system............................................................................................................................................... 11
1.4.4 Typographic conventions.................................................................................................................................... 12
2Safety................................................................................................................................. 13
2.1 Appropriate use................................................................................................................................. 13
2.2 Fundamental Safety Instructions....................................................................................................... 13
2.3 Personnel qualification...................................................................................................................... 15
2.4 Personal protective equipment.......................................................................................................... 16
3IT security.......................................................................................................................... 18
4Product description.......................................................................................................... 22
4.1 Scope of delivery............................................................................................................................... 22
4.2 Function description of the voltage regulation................................................................................... 22
4.3 Performance features........................................................................................................................ 23
4.4 Operating modes............................................................................................................................... 24
4.5 Design............................................................................................................................................... 26
4.5.1 Operating controls............................................................................................................................................... 27
4.5.2 Display elements................................................................................................................................................. 28
4.5.3 Additional operating controls and display elements when using the MControl touch panel (optional)................ 32
4.5.4 Front interface..................................................................................................................................................... 33
4.5.5 Assemblies.......................................................................................................................................................... 33
4.6 Operating concept............................................................................................................................. 38
5Packaging, transport and storage................................................................................... 42
5.1 Packaging, transport and storage...................................................................................................... 42
5.1.1 Suitability, structure and production ................................................................................................................... 42
5.1.2 Markings.............................................................................................................................................................. 42
5.2 Transportation, receipt and handling of shipments............................................................................ 42

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5.3 Storage of shipments......................................................................................................................... 43
6Mounting............................................................................................................................ 44
6.1 Preparation........................................................................................................................................ 44
6.2 Mounting device................................................................................................................................ 45
6.3 Connecting device............................................................................................................................. 48
6.3.1 Cable recommendation....................................................................................................................................... 49
6.3.2 Information about connecting serial interfaces RS232 and RS485..................................................................... 50
6.3.3 Information about laying fiber-optic cable............................................................................................................ 54
6.3.4 Electromagnetic compatibility.............................................................................................................................. 54
6.3.5 Mounting terminating resistor of CAN bus........................................................................................................... 60
6.3.6 Connecting cables to the system periphery........................................................................................................ 60
6.3.7 Wiring device....................................................................................................................................................... 60
6.3.8 Checking functional reliability.............................................................................................................................. 62
7Commissioning................................................................................................................. 63
7.1 Setting parameters............................................................................................................................ 63
7.1.1 Commissioning wizard........................................................................................................................................ 63
7.1.2 Setting the parameters manually......................................................................................................................... 64
7.2 Function tests.................................................................................................................................... 68
7.2.1 Checking measured values and status of digital inputs and outputs................................................................... 68
7.2.2 Testing a control function.................................................................................................................................... 68
7.2.3 Checking parallel operation................................................................................................................................. 69
8Operation........................................................................................................................... 75
8.1 General.............................................................................................................................................. 75
8.1.1 Activating/deactivating automatic launch of commissioning wizard.................................................................... 75
8.1.2 Setting measured value display.......................................................................................................................... 76
8.1.3 Remote behavior................................................................................................................................................. 76
8.1.4 Visualization........................................................................................................................................................ 76
8.1.5 Activating/deactivating the USB interface........................................................................................................... 80
8.2 Control............................................................................................................................................... 80
8.2.1 Setting the desired value..................................................................................................................................... 81
8.2.2 Bandwidth............................................................................................................................................................ 95
8.2.3 Delay time T1...................................................................................................................................................... 96
8.2.4 Delay time T2...................................................................................................................................................... 98
8.3 Transformer data............................................................................................................................. 101
8.3.1 Setting the primary transformer voltage............................................................................................................ 101

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Maschinenfabrik Reinhausen GmbH 2017 53587317/14 EN TAPCON®
8.3.2 Setting the secondary transformer voltage........................................................................................................ 101
8.3.3 Setting primary transformer current................................................................................................................... 102
8.3.4 Setting the secondary transformer current........................................................................................................ 102
8.3.5 Setting circuit for current transformer/voltage transformer and phase angle correction.................................... 102
8.4 Measurement................................................................................................................................... 112
8.4.1 Setting UI measuring channels......................................................................................................................... 112
8.4.2 Control variable................................................................................................................................................. 112
8.4.3 Regulation mode............................................................................................................................................... 113
8.4.4 Setting the display for the power factor............................................................................................................. 113
8.5 Control of the motor-drive unit......................................................................................................... 114
8.5.1 Setting the switching pulse for controlling the motor-drive unit......................................................................... 114
8.5.2 Setting motor runtime monitoring...................................................................................................................... 116
8.5.3 Setting the switching direction........................................................................................................................... 117
8.5.4 Setting switching direction monitoring............................................................................................................... 117
8.6 Line drop compensation.................................................................................................................. 118
8.6.1 R&X compensation............................................................................................................................................ 119
8.6.2 Z compensation................................................................................................................................................. 120
8.7 Tap position capture........................................................................................................................ 122
8.7.1 Digital tap position capture................................................................................................................................ 122
8.7.2 Analog tap position capture............................................................................................................................... 122
8.8 Parallel operation (optional)............................................................................................................. 125
8.8.1 Parallel operation methods................................................................................................................................ 125
8.8.2 Configuring parallel operation........................................................................................................................... 133
8.8.3 TAPCON® 2xx retrofit....................................................................................................................................... 141
8.8.4 Detecting parallel operation via group inputs (optional).................................................................................... 141
8.8.5 Detecting parallel operation via topology.......................................................................................................... 142
8.9 Monitoring functions........................................................................................................................ 146
8.9.1 Voltage monitoring............................................................................................................................................ 146
8.9.2 Current monitoring............................................................................................................................................. 149
8.9.3 Power monitoring.............................................................................................................................................. 152
8.9.4 Power flow monitoring....................................................................................................................................... 153
8.9.5 Tap position monitoring (optional)..................................................................................................................... 155
8.9.6 Bandwidth monitoring........................................................................................................................................ 156
8.9.7 Phase symmetry monitoring.............................................................................................................................. 158
8.9.8 Switching interval monitoring............................................................................................................................. 159
8.10 Target-tap-position operation.......................................................................................................... 161

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8.11 Configuring analog inputs and outputs (optional)............................................................................ 161
8.12 Configuring digital inputs and outputs............................................................................................. 164
8.13 Displaying temperature curve (optional).......................................................................................... 166
8.14 SCADA............................................................................................................................................ 166
8.14.1 Configuring IEC 61850 (optional)...................................................................................................................... 167
8.14.2 Displaying IEC 61850 log (optional).................................................................................................................. 169
8.14.3 Configuring IEC 60870-5-101 (optional)............................................................................................................ 170
8.14.4 Configuring IEC 60870-5-103 (optional)............................................................................................................ 174
8.14.5 Configuring IEC 60870-5-104 (optional)............................................................................................................ 177
8.14.6 Configuring Modbus (optional).......................................................................................................................... 179
8.14.7 Configuring DNP3 (optional)............................................................................................................................. 182
8.14.8 Configuring GOOSE (optional).......................................................................................................................... 186
8.14.9 Configure data points (optional)........................................................................................................................ 191
8.15 Time synchronization....................................................................................................................... 199
8.15.1 Activating time synchronization using SNTP..................................................................................................... 200
8.15.2 Entering the time server address...................................................................................................................... 201
8.15.3 Setting the time zone......................................................................................................................................... 201
8.15.4 Setting synchronization interval......................................................................................................................... 202
8.15.5 Reference time.................................................................................................................................................. 202
8.16 User administration.......................................................................................................................... 202
8.16.1 User roles.......................................................................................................................................................... 203
8.16.2 Changing password........................................................................................................................................... 204
8.16.3 Creating, editing and deleting users.................................................................................................................. 205
8.16.4 Setting access rights to parameters and events............................................................................................... 207
8.17 Event management......................................................................................................................... 208
8.17.1 Displaying and acknowledging events.............................................................................................................. 208
8.17.2 Configuring events............................................................................................................................................ 208
8.17.3 Displaying event memory.................................................................................................................................. 210
8.18 Measured values............................................................................................................................. 211
8.18.1 Displaying current measured values................................................................................................................. 212
8.18.2 Displaying measured value recorder (optional)................................................................................................. 212
8.18.3 Setting the average value interval..................................................................................................................... 216
8.19 Information about device................................................................................................................. 217
8.19.1 Hardware........................................................................................................................................................... 217
8.19.2 Software............................................................................................................................................................ 218
8.19.3 Parallel operation.............................................................................................................................................. 218

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Maschinenfabrik Reinhausen GmbH 2017 73587317/14 EN TAPCON®
8.19.4 Topology............................................................................................................................................................ 220
8.20 Information about the on-load tap-changer..................................................................................... 221
8.21 Import/export manager.................................................................................................................... 221
8.21.1 Exporting data................................................................................................................................................... 221
8.21.2 Importing data (software version 3.44 and later)............................................................................................... 222
8.22 Configuring media converter with managed switch......................................................................... 223
8.22.1 Commissioning.................................................................................................................................................. 223
8.22.2 Configuration..................................................................................................................................................... 225
8.23 Linking signals and events.............................................................................................................. 226
8.23.1 Linking functions................................................................................................................................................ 227
8.23.2 Linking digital outputs and control system messages....................................................................................... 229
8.24 Setting screensaver......................................................................................................................... 230
8.25 TAPCON® Personal Logic Editor (TPLE)....................................................................................... 232
8.25.1 Function............................................................................................................................................................. 232
8.25.2 Configuring TPLE.............................................................................................................................................. 246
8.26 Maintenance (optional).................................................................................................................... 249
8.26.1 Setting operator interval for OLTC maintenance............................................................................................... 250
8.26.2 Setting operator interval for transformer maintenance...................................................................................... 252
8.26.3 Undertaking and confirming maintenance......................................................................................................... 252
8.26.4 Displaying maintenance overview..................................................................................................................... 253
8.27 Displaying tap-change operation statistics (optional)...................................................................... 254
8.28 Displaying information about contact wear (only OILTAP®)........................................................... 255
9Maintenance and care..................................................................................................... 256
10 Fault elimination.............................................................................................................. 257
10.1 General faults.................................................................................................................................. 257
10.2 No regulation in AUTO mode.......................................................................................................... 257
10.3 Unwanted on-load tap-change operation........................................................................................ 258
10.4 Human-machine interface............................................................................................................... 258
10.5 Incorrect measured values.............................................................................................................. 259
10.6 Parallel operation faults................................................................................................................... 260
10.7 Tap position capture incorrect......................................................................................................... 261
10.8 Assemblies...................................................................................................................................... 262
10.9 Other faults...................................................................................................................................... 262
11 Messages......................................................................................................................... 264

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11.1 Event messages.............................................................................................................................. 264
12 Disposal........................................................................................................................... 273
13 Overview of parameters................................................................................................. 274
14 Technical data................................................................................................................. 287
14.1 Display elements............................................................................................................................. 287
14.2 Voltage supply................................................................................................................................. 287
14.3 Voltage measurement and current measurement........................................................................... 288
14.4 Digital inputs and outputs................................................................................................................ 289
14.5 Analog inputs and outputs............................................................................................................... 291
14.6 Central processing unit.................................................................................................................... 292
14.7 System networking.......................................................................................................................... 294
14.8 Dimensions and weight................................................................................................................... 295
14.9 Ambient conditions.......................................................................................................................... 296
14.10 Standards and directives................................................................................................................. 297
Glossary........................................................................................................................... 300
List of key words............................................................................................................. 301

1 Introduction
Maschinenfabrik Reinhausen GmbH 2017 93587317/14 EN TAPCON®
Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
Completeness
This technical file is incomplete without the further applicable documentation.
The following documents apply to this product:
▪ Operating instructions
▪ Connection diagrams
Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
Hazard communication system
Warnings in this technical file are displayed as follows.
1
1.1
1.2
1.3
1.4
1.4.1

1 Introduction
Maschinenfabrik Reinhausen GmbH 201710 3587317/14 ENTAPCON®
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger!
Consequences
► Action
► Action
Embedded warning information
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
Signal words and pictograms
The following signal words are used:
Signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will re-
sult in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to prop-
erty.
Table 1: Signal words in warning notices
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
1.4.1.1
1.4.1.2
1.4.1.3