Maschinenfabrik Reinhausen TAPCON 250 User manual

Voltage regulator • regulador de tensión •
Régulateur de tension
TAPCON®250
Installation instructions • Instrucciones de montaje • Instructions de montage
8741483/02 EN-ES-FR

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utility models or designs.
The product may have been altered since this document was published.
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Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

3
Table of contents
Índice
Sommaire
EN ............................................................................................... 5
ES ........................................................................................... 123
FR ........................................................................................... 243

Voltage regulator
TAPCON®250
Installation instructions
8741483/02

Table of contents
Maschinenfabrik Reinhausen GmbH 202268741483/02 ENTAPCON®250
Table of contents
1 Introduction....................................................................................................................... 10
1.1 Manufacturer..................................................................................................................................... 10
1.2 Completeness................................................................................................................................... 10
1.3 Safekeeping...................................................................................................................................... 10
1.4 Notation conventions ........................................................................................................................ 11
1.4.1 Hazard communication system ...........................................................................................................................11
1.4.2 Information system..............................................................................................................................................11
1.4.3 Instruction system ...............................................................................................................................................12
1.4.4 Typographic conventions ....................................................................................................................................12
2 Safety.................................................................................................................................14
2.1 Appropriate use ................................................................................................................................ 14
2.2 Inappropriate use.............................................................................................................................. 15
2.3 Fundamental safety instructions....................................................................................................... 15
2.4 Personnel qualification...................................................................................................................... 17
2.5 Personal protective equipment ......................................................................................................... 18
3 IT security.......................................................................................................................... 20
3.1 General............................................................................................................................................. 20
3.2 Operation.......................................................................................................................................... 20
3.3 Commissioning ................................................................................................................................. 20
3.4 Communication interfaces ................................................................................................................ 21
3.5 Communication interfaces ................................................................................................................ 22
3.6 Communication interfaces ................................................................................................................ 24
3.7 Encryption standards........................................................................................................................ 26
4 Product description.......................................................................................................... 27
4.1 Scope of delivery .............................................................................................................................. 27
4.2 Function description of the voltage regulation .................................................................................. 27
4.3 Design............................................................................................................................................... 29
4.3.1 Display, operating elements and front interface..................................................................................................30
4.3.2 LEDs ...................................................................................................................................................................31
4.3.3 ISM® assemblies ................................................................................................................................................32

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Maschinenfabrik Reinhausen GmbH 2022 78741483/02 EN TAPCON®250
4.3.4 Connections and fuses........................................................................................................................................41
4.3.5 Nameplate...........................................................................................................................................................42
4.3.6 Safety markings ..................................................................................................................................................42
4.3.7 Connection diagram and grounding screw..........................................................................................................42
4.3.8 Visualization ........................................................................................................................................................43
5 Packaging, transport and storage .................................................................................. 53
5.1 Suitability and structure .................................................................................................................... 53
5.2 Markings ........................................................................................................................................... 53
5.3 Transportation, receipt and handling of shipments........................................................................... 53
5.4 Storage of shipments........................................................................................................................ 54
6 Mounting ...........................................................................................................................55
6.1 Preparation ....................................................................................................................................... 55
6.2 Minimum distances........................................................................................................................... 56
6.3 Assembly variants............................................................................................................................. 56
6.3.1 Flush panel mounting..........................................................................................................................................56
6.3.2 Fastening the cap rail..........................................................................................................................................58
6.3.3 Installing modules in the control cabinet .............................................................................................................59
6.4 Connecting the device ...................................................................................................................... 63
6.4.1 Cable recommendation .......................................................................................................................................63
6.4.2 Electromagnetic compatibility..............................................................................................................................64
6.4.3 Connecting cables to the system periphery ........................................................................................................67
6.4.4 Connecting the CAN bus.....................................................................................................................................67
6.4.5 Connecting SCADA.............................................................................................................................................68
6.4.6 Wiring voltage measurement/current measurement UI.......................................................................................69
6.4.7 Wiring the MC 2-2/SW3-3 assembly ...................................................................................................................70
6.4.8 Wiring analog inputs AI .......................................................................................................................................73
6.4.9 Wiring digital inputs DI ........................................................................................................................................74
6.4.10 Wiring digital outputs DO ....................................................................................................................................75
6.4.11 Wiring resistor contact series ..............................................................................................................................75
6.4.12 Connecting the power supply..............................................................................................................................75
6.5 Performing tests................................................................................................................................ 77
7 Initial steps........................................................................................................................ 78
7.1 Establishing connection to visualization ........................................................................................... 78

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Maschinenfabrik Reinhausen GmbH 202288741483/02 ENTAPCON®250
7.2 Downloading the operating instructions............................................................................................ 80
8 Maintenance and care...................................................................................................... 81
8.1 Cleaning the device .......................................................................................................................... 81
8.2 Maintenance ..................................................................................................................................... 81
9 Fault elimination............................................................................................................... 82
9.1 General faults ................................................................................................................................... 82
9.2 Unwanted on-load tap-change operation.......................................................................................... 82
9.3 Human-machine interface................................................................................................................. 82
9.4 Incorrect measured values ............................................................................................................... 83
9.5 Other faults ....................................................................................................................................... 84
10 Disposal............................................................................................................................. 85
11 Technical data................................................................................................................... 86
11.1 TC250 technical data........................................................................................................................ 86
11.1.1 Display elements.................................................................................................................................................86
11.1.2 Materials..............................................................................................................................................................86
11.1.3 Dimensions .........................................................................................................................................................86
11.1.4 Voltage supply.....................................................................................................................................................86
11.1.5 Voltage measurement and current measurement...............................................................................................87
11.1.6 Ambient conditions..............................................................................................................................................88
11.1.7 Standards and directives.....................................................................................................................................88
11.2 ISM® assemblies technical data ...................................................................................................... 90
11.2.1 System networking COM-ETH ............................................................................................................................90
11.2.2 Central processing unit .......................................................................................................................................91
11.2.3 System networking BES......................................................................................................................................93
11.2.4 Power supply PS.................................................................................................................................................94
11.2.5 G1 power supply .................................................................................................................................................94
11.2.6 Digital inputs DI 16-24V .....................................................................................................................................94
11.2.7 Digital inputs DI 16-110V ...................................................................................................................................96
11.2.8 Digital outputs DO 8 ............................................................................................................................................98
11.2.9 Analog inputs AI 4 .............................................................................................................................................101
11.2.10 Analog outputs AO 4 .........................................................................................................................................103
11.2.11 Current measurement I 3 ..................................................................................................................................104
11.2.12 Voltage measurement U 3 ................................................................................................................................105

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Maschinenfabrik Reinhausen GmbH 2022 98741483/02 EN TAPCON®250
11.2.13 System networking MC2-2 ...............................................................................................................................106
11.2.14 SCADA/communication interfaces ....................................................................................................................107
11.2.15 Tap position capture / resistor contact series....................................................................................................107
11.3 Connection diagrams...................................................................................................................... 108
TC250_final_BASIC.pdf ....................................................................................................................................109
TAPCON® 250 PRO.........................................................................................................................................113
TAPCON® 250 EXPERT ..................................................................................................................................117
Glossary ..........................................................................................................................121
List of key words ............................................................................................................122

1 Introduction
Maschinenfabrik Reinhausen GmbH 202210 8741483/02 ENTAPCON®250
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg
Germany
Tel.: [phone]
E-mail: [email protected]
Internet: www.reinhausen.com
MR Reinhausen customer portal: https://portal.reinhausen.com
Further information on the product and copies of this technical file are avail-
able from this address if required.
1.2 Completeness
This technical document is incomplete without the following supporting docu-
ments:
▪ Connection diagrams
▪ Operating Instructions
– Available as a download on the device
– Available for download at www.reinhausen.com
– Available for download in the MR Customer Portal
1.3 Safekeeping
Keep this technical document and all supporting documents ready at hand
and accessible for future use at all times. Download the operating instruc-
tions from the device. The operating instructions are also available on the
Maschinenfabrik Reinhausen GmbH website and in the MR Customer Portal.