Maschinenfabrik Reinhausen TAPCON 260 User manual

Voltage Regulator
TAPCON® 260
Operating Instructions
3643251/00 EN

© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.

Table of contents
Maschinenfabrik Reinhausen 2014 33643251/00 EN TAPCON® 260
Table of contents
1Introduction ......................................................................................................................... 9
1.1 Manufacturer ....................................................................................................................................... 9
1.2 Subject to change without notice......................................................................................................... 9
1.3 Completeness...................................................................................................................................... 9
1.4 Supporting documents......................................................................................................................... 9
1.5 Safekeeping....................................................................................................................................... 10
1.6 Notation conventions ......................................................................................................................... 10
1.6.1 Hazard communication system ........................................................................................................................... 10
1.6.2 Information system .............................................................................................................................................. 11
1.6.3 Instruction system ............................................................................................................................................... 11
1.6.4 Typographic conventions .................................................................................................................................... 12
2Safety ................................................................................................................................. 13
2.1 General safety information ................................................................................................................ 13
2.2 Appropriate use ................................................................................................................................. 13
2.3 Inappropriate use............................................................................................................................... 13
2.4 Personnel qualification ...................................................................................................................... 14
2.5 Operator's duty of care ...................................................................................................................... 14
3Product description .......................................................................................................... 15
3.1 Scope of delivery ............................................................................................................................... 15
3.2 Function description of the voltage regulation ................................................................................... 15
3.3 Operating modes ............................................................................................................................... 16
3.4 Hardware ........................................................................................................................................... 17
3.4.1 Operating controls ............................................................................................................................................... 17
3.4.2 Display elements ................................................................................................................................................. 19
3.4.3 Serial interface .................................................................................................................................................... 21
3.4.4 Assemblies .......................................................................................................................................................... 22
4Packaging, transport and storage................................................................................... 23
4.1 Packaging.......................................................................................................................................... 23
4.1.1 Purpose ............................................................................................................................................................... 23
4.1.2 Suitability, structure and production ................................................................................................................... 23
4.1.3 Markings.............................................................................................................................................................. 23
4.2 Transportation, receipt and handling of shipments............................................................................ 23

Table of contents
Maschinenfabrik Reinhausen 20144 3643251/00 ENTAPCON® 260
4.3 Storage of shipments......................................................................................................................... 24
5Mounting ............................................................................................................................ 26
5.1 Preparation ........................................................................................................................................ 26
5.2 Mounting device ................................................................................................................................ 26
5.3 Connecting device ............................................................................................................................. 27
5.3.1 Cable recommendation ....................................................................................................................................... 27
5.3.2 Information about laying fiber-optic cable............................................................................................................ 29
5.3.3 Electromagnetic compatibility.............................................................................................................................. 29
5.3.4 Connecting cables to the system periphery ........................................................................................................ 33
5.3.5 Wiring device....................................................................................................................................................... 34
5.3.6 Checking functional reliability .............................................................................................................................. 34
6Commissioning ................................................................................................................. 35
6.1 Setting the display contrast ............................................................................................................... 35
6.2 Setting parameters ............................................................................................................................ 35
6.2.1 Setting the language ........................................................................................................................................... 36
6.2.2 Setting date and time .......................................................................................................................................... 36
6.2.3 Setting further parameters................................................................................................................................... 37
7Functions and settings..................................................................................................... 39
7.1 Key lock ............................................................................................................................................. 39
7.2 Carrying out tap-change operation manually..................................................................................... 39
7.3 General.............................................................................................................................................. 40
7.3.1 Setting device ID ................................................................................................................................................. 40
7.3.2 Setting the baud rate ........................................................................................................................................... 40
7.3.3 Setting the voltage display kV/V.......................................................................................................................... 41
7.3.4 Setting current display unit .................................................................................................................................. 41
7.3.5 Setting the switching pulse time .......................................................................................................................... 42
7.3.6 Dimming display .................................................................................................................................................. 44
7.3.7 Setting motor runtime monitoring ........................................................................................................................ 44
7.4 NORMset........................................................................................................................................... 46
7.5 Control parameters............................................................................................................................ 48
7.5.1 Setting desired value 1...3................................................................................................................................... 50
7.5.2 Bandwidth............................................................................................................................................................ 51
7.5.3 Setting delay time T1........................................................................................................................................... 53
7.5.4 Setting control response T1 ................................................................................................................................ 53
7.5.5 Setting delay time T2........................................................................................................................................... 54

Table of contents
Maschinenfabrik Reinhausen 2014 53643251/00 EN TAPCON® 260
7.6 Regulation behavior if negative power flow ....................................................................................... 55
7.6.1 Activating regulation on high-voltage side........................................................................................................... 55
7.6.2 Setting minimum current ..................................................................................................................................... 56
7.6.3 Setting change delay........................................................................................................................................... 56
7.6.4 Changing switching direction if negative power flow ........................................................................................... 57
7.6.5 Deactivating line drop compensation if negative power flow............................................................................... 57
7.6.6 Activating minimum current blocking................................................................................................................... 57
7.6.7 Defining tap winding with low current .................................................................................................................. 58
7.6.8 Activating blocking if negative power flow ........................................................................................................... 58
7.7 Limit values........................................................................................................................................ 58
7.7.1 Activating/deactivating absolute or relative limit values ...................................................................................... 58
7.7.2 Setting undervoltage monitoring U<.................................................................................................................... 59
7.7.3 Setting overvoltage monitoring U> ...................................................................................................................... 63
7.7.4 Setting overcurrent monitoring I> ........................................................................................................................ 64
7.7.5 Activating/deactivating function monitoring ......................................................................................................... 65
7.7.6 Permitted tap positions........................................................................................................................................ 65
7.8 Compensation ................................................................................................................................... 66
7.8.1 Line drop compensation ...................................................................................................................................... 67
7.8.2 Z compensation................................................................................................................................................... 69
7.9 Transformer data ............................................................................................................................... 71
7.9.1 Setting the primary transformer voltage .............................................................................................................. 72
7.9.2 Setting the secondary transformer voltage.......................................................................................................... 72
7.9.3 Setting primary transformer current..................................................................................................................... 73
7.9.4 Setting the current transformer connection ......................................................................................................... 73
7.9.5 Setting the phase difference for the current transformer/voltage transformer..................................................... 74
7.10 Parallel operation............................................................................................................................... 77
7.10.1 Assigning CAN bus address................................................................................................................................ 78
7.10.2 Selecting parallel operation method .................................................................................................................... 78
7.10.3 Setting delay time for parallel operation error messages .................................................................................... 80
7.10.4 Deactivating parallel operation ............................................................................................................................ 80
7.11 Analog tap position capture (optional) ............................................................................................... 80
7.11.1 Setting lower limit value....................................................................................................................................... 81
7.11.2 Setting upper limit value ...................................................................................................................................... 82
7.12 Measuring transducer function .......................................................................................................... 83
7.12.1 Assigning measurement parameter of outputs 1 to 4.......................................................................................... 83
7.12.2 Assigning minimum physical parameter.............................................................................................................. 84

Table of contents
Maschinenfabrik Reinhausen 20146 3643251/00 ENTAPCON® 260
7.12.3 Assigning maximum physical parameter............................................................................................................. 84
7.12.4 Assigning minimum absolute value ..................................................................................................................... 85
7.12.5 Assigning maximum absolute value .................................................................................................................... 85
7.13 Communication interface................................................................................................................... 85
7.13.1 Assigning network address ................................................................................................................................. 85
7.13.2 Assigning a network mask................................................................................................................................... 86
7.13.3 Entering the time server address ........................................................................................................................ 86
7.13.4 Entering gateway................................................................................................................................................. 87
7.13.5 Entering IED name .............................................................................................................................................. 87
7.14 Displaying information about device.................................................................................................. 88
7.14.1 Displaying the info screen ................................................................................................................................... 88
7.14.2 Displaying measured values ............................................................................................................................... 88
7.14.3 Carrying out LED test .......................................................................................................................................... 89
7.14.4 Displaying input/output status ............................................................................................................................. 89
7.14.5 Displaying UC card status ................................................................................................................................... 90
7.14.6 Resetting parameters .......................................................................................................................................... 91
7.14.7 Displaying real-time clock.................................................................................................................................... 91
7.14.8 Displaying parallel operation ............................................................................................................................... 91
7.14.9 Displaying data on CAN bus ............................................................................................................................... 91
7.14.10 Displaying peak memory ..................................................................................................................................... 93
7.14.11 Displaying upcoming messages.......................................................................................................................... 93
8Control system protocol................................................................................................... 94
8.1 Protocol specification......................................................................................................................... 94
8.1.1 Downloading ICD file........................................................................................................................................... 94
8.2 Data points ........................................................................................................................................ 95
8.2.1 LPHD - Physical device....................................................................................................................................... 95
8.2.2 LLN0 - Logical node ............................................................................................................................................ 96
8.2.3 ATCC1 - Automatic tap changer controller.......................................................................................................... 96
8.2.4 YLTC1 - Tap Changer ......................................................................................................................................... 99
8.2.5 YLTC2 - Tap Changer ......................................................................................................................................... 99
8.2.6 YLTC3 - Tap Changer ....................................................................................................................................... 100
8.2.7 GPIO IO - Generic process I/O ......................................................................................................................... 101
8.2.8 GPIO UC1 - Generic process I/O ...................................................................................................................... 101
8.2.9 GPIO UC2 - Generic process I/O ...................................................................................................................... 102
8.2.10 GPIO UC3 - Generic process I/O ...................................................................................................................... 103
8.2.11 GPIO UC4 - Generic process I/O ...................................................................................................................... 104

Table of contents
Maschinenfabrik Reinhausen 2014 73643251/00 EN TAPCON® 260
9Fault elimination.............................................................................................................. 106
9.1 General faults .................................................................................................................................. 106
9.2 No regulation in AUTO mode .......................................................................................................... 106
9.3 Man-machine interface .................................................................................................................... 107
9.4 Incorrect measured values .............................................................................................................. 107
9.5 Parallel operation faults ................................................................................................................... 108
9.6 Tap position capture incorrect ......................................................................................................... 109
9.7 Other faults ...................................................................................................................................... 109
10 Messages......................................................................................................................... 110
10.1 Signal inputs .................................................................................................................................... 110
10.2 Signal outputs.................................................................................................................................. 111
10.3 Event messages .............................................................................................................................. 111
11 Disposal ........................................................................................................................... 113
12 Overview of parameters ................................................................................................. 114
13 Technical data ................................................................................................................. 118
13.1 Indicator elements ........................................................................................................................... 118
13.2 Assemblies ...................................................................................................................................... 118
13.2.1 CPU card........................................................................................................................................................... 118
13.2.2 IO card............................................................................................................................................................... 118
13.2.3 MC1 card........................................................................................................................................................... 119
13.2.4 MI card .............................................................................................................................................................. 120
13.2.5 SID card ............................................................................................................................................................ 120
13.2.6 SU card ............................................................................................................................................................. 121
13.2.7 UC card ............................................................................................................................................................. 121
13.3 Electrical data .................................................................................................................................. 122
13.4 Digital inputs and outputs ................................................................................................................ 122
13.5 Analog inputs and outputs ............................................................................................................... 123
13.6 Dimensions and weight ................................................................................................................... 123
13.7 Voltage measurement and current measurement ........................................................................... 124
13.8 Ambient conditions .......................................................................................................................... 125
13.9 Tests................................................................................................................................................ 125
13.9.1 Electrical safety ................................................................................................................................................. 125
13.9.2 EMC tests.......................................................................................................................................................... 125

Table of contents
Maschinenfabrik Reinhausen 20148 3643251/00 ENTAPCON® 260
13.9.3 Environmental durability tests ........................................................................................................................... 126
Glossary........................................................................................................................... 127
List of key words............................................................................................................. 128

1 Introduction
Maschinenfabrik Reinhausen 2014 93643251/00 EN TAPCON® 260
Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Manufacturer
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Further information on the product and copies of this technical file are avail-
able from this address if required.
Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
Completeness
This technical file is incomplete without the supporting documentation.
Supporting documents
The following documents apply to this product:
▪ Operating instructions
▪ Connection diagrams
Also observe generally valid legislation, standards, guidelines and specifica-
tions on accident prevention and environmental protection in the respective
country of use.
1
1.1
1.2
1.3
1.4

1 Introduction
Maschinenfabrik Reinhausen 201410 3643251/00 ENTAPCON® 260
Safekeeping
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
Notation conventions
This section contains an overview of the symbols and textual emphasis
used.
Hazard communication system
Warnings in this technical file are displayed as follows.
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING Type and source of danger
Consequences
► Action
► Action
Embedded warning
Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
Signal words and pictograms
The following signal words are used:
Signal
word
Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 1: Signal words in warning notices
1.5
1.6
1.6.1
1.6.1.1
1.6.1.2
1.6.1.3