Master Forge 1010037 User manual

Questions, problems, missing parts? Before returning to your retailer, call our
customer service department at 1-800-963-0211, 8 a.m. - 6 p.m., EST, Monday -
Thursday, 8 a.m. - 5 p.m., EST, Friday.
1
WARNING
Improper installation,
adjustment, alteration, service
or maintenance can cause injury
or property damage.
Read this instruction manual
thoroughly before installing or
servicing this equipment.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open the lid.
4. If the odor continues, keep
away from the appliance and
immediately call your gas
supplier or fire department.
WARNING
For Outdoor Use Only
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ITEM #0097709
4-BURNER GAS GRILL
MODEL #1010037
WARNING
1, Do not store or use gasoline
or other flammable liquids or
vapors in the vicinity of this or
any other appliance.
2, An LP tank not connected for
use should not be stored in the
vicinity of this or any other
appliance.
ATTACH YOUR RECEIPT HERE
Serial Number________________ Purchase Date_________________
!
!
!
!
Master Forge & M Design® is a
registered trademark of LF, LLC.
All rights reserved.

TABLE OF CONTENTS
2
Safety Information………………………………………………………………………………….3
Package Contents……………………………..…………………….…….……………………....5
Hardware Contents………………………………….……………………….…………..…….…..7
Preparation………………….…….………………………….………………….………...….….….7
Assembly Instructions……………………..………………………….……………….……..……8
Installation Instructions…………………………………………………………………………...17
Operating Instructions…………………………………………………………………………… 21
Care and Maintenance…………………………………………………………………………….24
Troubleshooting . ………………………………………………………………………………….30
Warranty………………………………………………………………………………………….…..32
Replacing Main Burner…………………………………………………………………………….33
Exploded View ……………………………………………………………………………….……34
Replacement Parts List………………………………………………………………………… 35
Converting to Natural Gas Kit #0050772……………………… ………………………….…... 37

18 in.
12.2 in.
8 in.
13.9 in.
Please read and understand this entire manual before attempting to assemble, operate
or install the product. If you have any questions regarding the product, please call
customer service at 1-800-963-0211 Monday through Thursday from 8:00 a.m. to 6:00 p.m.
EST, Friday from 8:00 a.m. to 5:00 p.m. EST.
1. The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and
Propane Installation Code, CSA/CGA-B149.1.
2. This grill is intended for use outdoors and should not be used in a building, garage or any
other enclosed or covered area.
3. This outdoor grill is not intended for installation in or on recreation vehicles and/or boats.
4. A minimum clearance of 48 in. from combustible constructions to the sides of the grill
and 48 in. from the back of the grill to combustible constructions must be maintained.
This outdoor cooking gas appliance must not be placed under overhead combustible
construction.
5. The use of an electrical source requires that when installed, the grill must be electrically
grounded in accordance with local codes or, in the absence of local codes, with
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Keep electrical supply cords
and the fuel supply hose away from heated surfaces.
6. Inspect the hoses before each use for excessive abrasion or wear, or cuts that may affect
safe operation of the grill. If there is evidence of excessive abrasion or wear, or the hose is
cut, it must be replaced prior to the grill being put into operation. The replacement hose
assembly must be those specified by the manufacturer.
7. Keep your grill in an area clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
8. DO NOT obstruct the flow of combustion and ventilation air to this appliance.
9. Keep the ventilation openings of the tank enclosure free and clear from debris.
10. Check all gas connections for leaks with a soapy water solution and brush. Never use an
open flame to check for leaks.
11. Never use charcoal in the grill.
12. Never use the grill in windy areas.
13. Only a 20 lb. LP-gas cylinder is allowed. The cylinder must be
constructed and marked in accordance with the Specifications for
LP Gas Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission. A 20 lb. LP-gas cylinder dimensions
are:
14. Never use the grill without the drip tray installed and hung under the burner box. Without
the drip tray, hot grease and debris could leak downward and produce a fire hazard.
15. Use only the gas pressure regulator supplied with this appliance. This regulator is set for
an outlet pressure of 11.0 wc.
16. The cylinder used must include a collar to protect the cylinder valve.
3
!SAFETY INFORMATION

SAFETY INFORMATION
4
17. Do not store a spare LP-gas cylinder under or near this appliance.
18. Never fill the cylinder beyond 80 percent full.
19. If the information in “17” and “18” is not followed exactly, a fire causing death or serious
injury may occur.
20. The natural gas grill and its individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures in
excess of 0.5 PSI (3.5 KPa).
21. The outdoor cooking gas appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the gas supply
system at test pressures equal to or less than 0.5 PSI (3.5 KPa).
22. CALIFORNIA PROPOSITION 65 WARNING: The burning of gas cooking fuel generates
some byproducts which are on the list of substances known by the state of California to
cause cancer, reproductive harm, or other birth defects. To reduce exposure to these
substances, always operate this unit according to the use and care manual, ensuring you
provide good ventilation when cooking with gas.
IMPORTANT: We urge you to read this manual carefully and follow the
recommendations enclosed. This will ensure you receive the most enjoyable and
trouble-free operation of your new gas grill. We also advise you retain this manual for
future reference.
WARNING: Your grill has been designed to operate using only the gas specified by
the manufacturer on the rating plate. Do not attempt to operate your grill on other
gases. Failure to follow this warning could lead to a fire hazard and bodily harm and will
void your warranty.
WARNING: Make certain your LP (propane) tank is filled by a reputable propane dealer.
An incorrectly filled or an overfilled LP tank can be dangerous. The overfilled condition
combined with the warming of the LP tank (a hot summer day, tank left in the sun, etc.)
can cause LP gas to be released by the pressure relief valve on the tank since the
temperature increase causes the propane to expand. LP gas released from the tank is
flammable and can be explosive. Refer to your owner’s manual for more information
concerning filling your LP tank.
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5
A
B
CD
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
TU
VWX
YZA1
B1 C1
D1
E1
PACKAGE CONTENTS

PACKAGE CONTENTS
6
1Side burnerE11LP tank barrier barO
1Left side cart panelP
1Grease trayD11Left shelf frontN
1Grease cupC11Left shelf bracketM
1Right side cart panelB11Left shelfL
1Right cart doorA11Grill headK
2Straight casterZ1Back grill head coverJ
1Door catch plateY1Cart back panelI
1Cart support beamX1Control knobH
1Cart baseW1BezelG
2Locking casterV1Right shelf bracketF
2Cart support bracketU1Right shelf frontE
1Cart heat shieldT1Right shelfD
4Door handle grommetS4Flame tamerC
2Door handleR2Cooking grateB
1Left cart doorQ1Warming rackA
QuantityDescriptionPartQuantityDescriptionPart

HARDWARE CONTENTS
1/4-20 x 1/2 in.
Screw
Qty. 26
BB
B
1/4-20 x 3/8 in.
Screw
Qty. 23
5/32-32 x 3/8 in.
Screw
Qty.16
1/4-20 Lock
Washer
Qty. 22
1/4-20 x 5/16 in.
Screw
Qty.10
7
Before beginning assembly of product, make sure all parts are present. Compare
parts with package contents list and hardware contents list. If any part is
missing or damaged, do not attempt to assemble the product.
Estimated Assembly Time: 40 minutes by two people
Tools Required for Assembly: Phillips Screwdriver (not included).
PREPARATION
AA Battery
Allen Wrench
AA BB CC DD EE
FF GG

ASSEMBLY INSTRUCTIONS
1. Fix the tank tray bolt
1/4-20 x 1/2 in.
Screw x 16
1/4-20 lock
Washer x 16
Tank tray bolt
Remove the LP tank bolt on the cart base (W) as
shown in Fig. 1A and then reinstall as shown in
Fig. 1B.
Note: For all of the following steps, do not
tighten any screws completely until all
screws for that step have been installed.
Once all screws have been installed, then
tighten them securely.
2. Install casters
a) With the cart base (W) laying as shown in Fig. 2,
attach the 2 straight casters (Z) as shown to the left
side of the cart base (W) using 8 1/4-20 x 1/2 in.
screws (BB) and 8 1/4-20 lock washers (DD). Install
all screws first and then tighten.
b) Attach the 2 locking casters (V) to the right side
of the cart base (W) using 8 1/4-20 x 1/2 in. screws
(BB) and 8 1/4-20 lock washers (DD). Install all
screws loosely first and then tighten.
Hardware Used
8
1A
1B
2
Note: For ease of assembly, lock the 2
locking casters (V) prior to proceeding to
the next steps.
BB
DD
BB
DD
Z
WV
8

E
H
ASSEMBLY INSTRUCTIONS
x 7
1/4-20 x 3/8 in.
Screw
Hardware Used
x 2
5/32-32 x 3/8 in.
Screw
1/4-20 x 3/8 in.
Screw x 6
AA
W
CC W
P
B1
CC
CC
CC
P
I
B1
W
3. Attach door catch plate
Turn the cart base (W) assembly right side up as
shown in Fig. 3.
Attach door catch plate (Y) to cart base (W)
using 2 5/32-32 x 3/8 in. screws (AA).
Hardware Used
Hardware Used
4. Install cart side panels
Attach left cart side panel (P) to cart base (W)
using 3 1/4-20 x 3/8 in. screws (CC).
Attach right cart side panel (B1) to cart base
(W) using 3 1/4-20 x 3/8 in. screws (CC) as
shown in Fig. 4.
5. Install cart back panel
Attach cart back panel (I) to cart base (W) using
1 1/4-20 x 3/8 in. screw (CC).
Fasten cart back panel (I) to the left side cart panel
(P) and right side cart panel (B1) using 6 1/4-20 x 3/8
in. screws (CC) as shown is Fig. 5.
Install the top screw first when assembling and
install all screws loosely first and then tighten.
9
3
4
5
AA
W
Y
CC
B1
CC

BB
BB
M
ASSEMBLY INSTRUCTIONS
Hardware Used
x 2
5/32-32 x 3/8 in.
Screw
Hardware Used
x 4
5/32-32 x 3/8 in.
Screw
5
BB
Hardware Used
1/4-20 x 3/8 in.
Screw x 4
AA
AA
W
O
CC
X
B1 P
CC
AA
UAA
PB1
X
6. Install LP tank barrier bar
Attach the LP tank barrier bar (O) as the arrows indicate
to the cart back panel (I) and the cart base (W) using
2 5/32-32 x 3/8 in. screws (AA) as shown in Fig. 6. The right
install direction should be same as the indicate.
7. Install cart support beam
Attach the cart support beam (X) to the left and
right side cart panels (P and B1) using 4 1/4-20 x 3/8 in.
screws (CC) as shown in Fig. 7.
Make sure the magnets on the cart support beam (X)
face outward and the holes face downward
when assembling.
8. Install cart support brackets
Attach the cart support brackets (U) to the cart
support beam (X) and to the left and right side
cart panels (P and B1) using 4 5/32-32 x 3/8in. screws
(AA) as shown in Fig. 8.
Install all screws loosely first and then tighten.
10
7
6
8
I
AA