Master Forge GGP-2501 User manual

MASTER FEREiE*
A oarucen
lf you smell gas:
'l . Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. lf odor continues, keep away from
the appliance and immediately
call your gas supplier or your fire
department.
A wnnnrruc
1 . Do not store or use gasoline or
other flammable liquids or
vapors in the vicinity of this or
any other appliance.
2. An LP cylinder not connected
for use shall not be stored in the
vicinity of this or any other
appliance.
3. This grill is for outside use only,
and should not be used in a
building, garage, under
overhangs or any other
enclosed area.
4. Do not leave a lit grill
unattended. Keep children and
pets away from the grill at all
times.
CALIFORNIA PROPOSITION 65
('1 ) Combustion by-products
produced when using this
product contain chemicals known
to the State of California to cause
cancer, birth defects, and other
reproductive harm-
(2) This product contains chemicals,
including lead and lead
compounds, known to the State
of California to cause cancer,
birth defects or other
reproductive harm.
Wash your hands after handling this
product
|TEM # 0296449
4-Burner LP Gas Grill
with Side Burner
MODEL # GGP-2501
SAVE THIS INSTRUCTION MANUAL. IF YOU ARE
ASSEMBLING THIS GRILL FOR SOMEONE ELSE,
LEAVE THIS MANUAL FOR THEM.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-800-963-0211 ,8 a.m. - 6 p.m., EST, M-TH, I a.m. - 5 p.m., EST, Friday

TABLE OF CONTENTS
Safety lnformation
Package Contents
lllustrated Parts List
Hardware Contents
Preparation
2
4
5
7
7
8
18
21
23
26
27
Assembly lnstructions
Operation lnstructions
Care and Maintenance
Troubleshooting
Warranty
Replacement Parts List

A snrerv TNFoRMATToN
Please read and understand this entire manual before attempting to assemble, operate or install
the product. lf you have any questions regarding the product, please call customer service at
1-800-963-021'1 ,8 a.m. - 6 p.m., EST, M-TH, B a.m. - 5 p.m., EST, Friday
1. DO NOT store or use gasoline or any other flammable vapors and liquids within 25 feet (8m)
of this or any other appliance.
2. When cooking with oil/grease, do not allow the oil/grease to exceed 3S0. F (177.C). Do not
store or use extra cooking oil in the vicinity of this or any other appliance.
3. An LP Cylinder not connected for use should be stored a minimum of 10 feet (3m) away from
this or any other appliance.
4. lf you smell gas:
- Shut off gas to the grill.
- Extinguish any open flame.
- Open lid.
- lf odor continues, immediately call your gas supplier or fire department.
5. This grill is for use with propane gas only (propane gas cylinder not included).
6. Never attempt to attach this grill to the self-contained propane system of a camper trailer,
motor home or house.
7. Never use charcoal or lighter fluid with the grill.
8. Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be
constructed and marked in accordance with the specifications for propane gas cylinders of the
U.S. Depariment of Transportation (DOT) CFR 49. This grill is not intended to be used in or
installed on recreation vehicles and/or boats.
9. Do not attempt to move the grill while it is lit.
10. Do not use the grill unless it is completely assembled and all parts are securely fastened
and tightened.
11. Keep all combustible items and surfaces at least 20 inches (50.8 cm) away from the grill at
all times.
12. DO NOT use this gas grill or any gas product near unprotected combustible constructions.
13. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other flammable vapors and liquids.
14. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).
15. Do not alter this grill in any manner.
16. Clean and inspect the hose before each use. lf there is evidence of abrasion, wear, cuts, or
leaks, replace the hose prior to operating the appliance. The replacement hose
assembly will be that which is specified by the manufacturer.
17. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
18. Never keep a filled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
19. Keep the grill's valve compartment, burners and circulating air passages clean. lnspect the
grill before each use.

20. This grill is for outside use only, and should not be used in a building, garage, under
overhangs or any other enclosed area.
21 . The use of alcohol, prescription or non-prescription drugs may impair the operator's ability
to properly assemble or safely operate the grill.
22. Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
23. Always place your grill on a hard, level surface far away from combustibles. An asphalt or
blacktop surface may not be acceptable for this purpose.
24. Do not leave a lit grill unattended. Keep children and pets away from the grill at all
times.
25. Do not place this grill on any type of tabletop surface.
26. Do not use the grill in high winds.
27. Minimum clearance from sides and back of unit to combustible construction, 36 inches from
sides and back.
es
..b
{o i nch
NOTE: The installation must confirm with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z 223.1|NFPA 54, Natural Gas and Propane lnstallation Code,
CSA B'149.1 , or Propane Storage and Handling Code, 8149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/ NFPA 1192, and CSAZ240 RV Series, Recreational Vehicle Code, as
applicable.
3

PACKAGE CONTENTS
Part Description Quantity
ADirectional caster 2
BLeft side base panel 1
cCaster 2
DRiqht side base panel 1
ELeft side panel 1
FMiddle side panel 1
GRight side panel 1
HFront side panel 1
Back side panel 1
JDrip pan 1
KGrease collection pan 1
LGrill housing assembly 1
MDrawer track 1
4
Part Description Quantity
NKnob bezel 1
oKnob 1
PDoor handle 2
oDoor 1
RDoor bracket I
SDrawer assembly 1
THead shield 4
UCookinq qrate 2
Warmino rack 1
Side table assembly 1
XTank reta iner wire 1
Side control panel 1

ILLUSTRATED PARTS LIST
Left side base panel Caster
. .\
o-y
Right side base panel Left side panel
Right side panel Front side panel Back side panel
o
Drip pan
o
Grease collection pan Grill housrng assembly
Side table assembly Drawer track
@
Knob bezel

ILLUSTRATED PARTS LIST
Door handle
o
Door bracket
@L-
Drawer assembly
o
Heat shield
o
Cooking grate
o
Warming rack
o
Tank retainer wire
o
Side control panel
b

HARDWARE CONTENTS
Part Description Quantity Picture Part Description Quantity Picture
@
@
@
@
@
o
M6x12
Screw
M6x12
Screw
M6x8
Screw
M4x10
Screw
$*
$*
N
0*
0*
)N
Flat
Washer
Washer
Spring
Washer
36
2
6
11 Spring
Axis
16
4
25
2
-
M4x10
Screw
M4x10
Screw 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with
package contents list and diagram above. lf any part is missing or damaged, do not attempt to
assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 35-45 minutes
Tools Required for Assembly (sold separately):
7

ASSEMBLY INSTRUCTIONS
Step 1
lnstall two directional casters (A) on the left side
base panel (B) of cabinet: use eight screws (AA)
and eight flat washers (FF) and eight spring
washers (HH).
Step 2:
lnstall two casters (C) on the right side base
panel (D) of cabinet: use eight screws (M) and
eight flat washers (FF) and eight spring washers
(HH)
Hardware Used
M6x12
Screw
Spring Washer
Flat Washer
$*
@
@
x8
x8
xB
Hardware Used
M6x12
Screw
Spring Washer
Flat Washer
S*
o
@
x8
x8
x8

ASSEMBLY INSTRUCTIONS
Step 3:
Attach the right side base panel (D) to the left side
base panel (B) using three screws (AA) and three
spring washers (HH).
6)
I
Step 4:
Attach the tank retainer wire (X) to the base
panel assembly using two spring axis (JJ).
x3
x3
Spring
Axis
\I
I
$*
o
Step 5:
('l ) lnstall the drawer track (M) to the right side panel (G) using two screws (DD).
(2) lnstall the right side cabinet panel (G) to the base cabinet panel assembly using two screws
(AA) and two spring washers (HH).
Hardware Used
M6x12
Screw
Spring Washer
7x2
Hardware Used
@
@

ASSEMBLY INSTRUCTIONS
Step 7:
(1) lnstall the middle side panel (F) to the cabinet assembry using two screws (M) and two
spring washers (HH).
(2) lnstall the middle side panel (F) to the back side paner (l) using two screws (DD).
o
Hardware Used
M6x12
Screw
Spring Washer
M4x10
Screw
Step 6:
lnstall the back side paner (r) to the right side paner assembry using two screws (DD).
x2
x2
x2
Hardware Used
M4x10
Screw x2
't0

ASSEMBLY INSTRUCTIONS
M6x12
Screw
Spring Washer
M4x10
Screw
$N
o
@
x2
x2
x2
Step 8:
lnstall the front side panel (H) to the cabinet assembly using two screws (DD).
Hardware Used
M4x10
Screw
Step 9:
(1) lnstall the left side cabinet panel (E) to the base
cabinet panel assembly using two screws (AA)
and two spring washers (HH).
(2) lnstall the left side cabinet panel (E) to the front
side panel using two screws (DD).
x4
M6x12
Screw
Spring Washer
M4x10
Screw
$N
@
f*
x2
x2
Hardware Used
@
@
@
Hardware Used
@
@
@
11
x2

ASSEMBLY INSTRUCTIONS
o
Step 10:
1) lnstall the drip pan (J) to the cabinet assembly using four screws (AA).
2) lnstall the grease collection pan (K) under the drip pan (J).
Hardware Used
MGx12
Screw
Step 11:
1) Remove the regulator packaging and place the grill housing assembly (L) on top of the cabinet
assembly. Make sure that the regulator goes through the space between cabinet and drip pan.
2) lnstall the assembly using four screws (AA) and two washers (GG).
x4
, "Ra@
\3 I
o
Hardware Used
M6x12
Screw
Washer $*
ox4
x2
12

ASSEMBLY INSTRUCTIONS
Step 12:
Attach the side control panel (Y) with the side table assembly (W) with two screws (CC).
x2
Hardware Used
M6xB
Screw
Step 13:
1) Put the side table assembly (W) on the body assembly.
2) lnstall the side table assembly (W) into the right side panel assembly using two screws (BB).
3) lnstall the side table assembly (W) into the body assembly using two screws (AA) and two
washers (GG).
Hardware Used
@
@$*
$N
o
M6x12
Screw
M6x12
Screw
Washer
x2
13
x2

ASSEMBLY INSTRUCTIONS
Step 14:
1) Attach the side burner valve with the side burner mixing tube.
2) lnstall the knob bezel (N) to the side table control panel using two screws (EE).
Hardware Used
M4x10
Screw
Step 15:
1) lnstall the side table assembly (W) to the control panel using one screw (DD).
2) lnstall the side table assembly (W) to the grill assembly using one screw (AA).
Hardware Used
M6x12
Screw
M4x10
Screw
x2
S*
iilN
@
@
x1
14
x1

ASSEMBLY INSTRUCTIONS
Step 16:
lnstall the ignition wire to the left side valve by
plugging the end of the wire into the socket.
Step 17:
lnstall the side knob (O) into the side valve.
Step 18:
lnstall the door handle (P) into the door (Q)
using two screws (CC).
Hardware Used
x2
M6x8
Screw
@
15

ASSEMBLY INSTRUCTIONS
Step 19:
1) lnsert the pin on the bottom of the door assembly into the hole on the right bottom side of the
cabinet assembly.
2) lnstall the door bracket (R) on the right side cabinet panel using two screws (FF) and insert
the pin on the top of the door assembly into the hole on the door bracket (R).
Hardware Used
M4x10
Screw
Step 20:
1) lnstall the handle (P) to the drawer (S) using two screws (CC).
2) Slide the drawer (S) on the drawer support.
Hardware Used
M6xB
Screw
x2
o
16
x2

ASSEMBLY INSTRUCTIONS
Step 21:
1) Open the hood assembly (L) and put four heat
shields (T) into the grill housing.
2) Place three cooking grates (U) in the grill housing
3) lnstall the warming rack (V) on the top of grill
housing.
o\
+ q-q +
+
Step 22:
1) Place a gas cylinder (not included) into the cabinet assembly.
2) Put the hose through the hose bracket and connect the cylinder with the gas hose / regulator as
shown.
3) Rotate the steel wire to secure the gas cylinder as shown.
)
.9 ft
o!t-
17

OPERATION INSTRUCTIONS
CAUTION:
Only use the regulator provided!
lf a replacement is necessary, please call our customer service center. Do not use
replacement parts that are not intended for this grill.
Connecting gas cvlinder:
The propane gas supply cylinder to be used must be constructed and marked in accordance with
the Specifications for Propane Gas Cylinders of the U.S. Department of Transportation (DOT). Only
cylinders with a listed overfill prevention device (OPD) and marked "propane" may be used.
Cylinders with an OPD will have valve handles with three "lobes" (prongs). Use only 20-pound
cylinders (Height 18.11 in., DiameterTank 9.84 in., Diameter foot: 8.03 in.)equipped with a cylinder
connection device compatible with the connection for outdoor cooking appliances. The cylinder
must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or
handled roughly! lf the appliance is not in use, the gas cylinder must be disconnected. Storage of
an appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the
appliance. Cylinders must be stored outdoors out of the reach of children and must not be stored in
a building, garage or any other enclosed area. Never store your cylinder where temperatures can
reach over '125"F. Before connection, be sure that there is no debris caught in the head of the gas
cylinder, head of the regulator valve or in the head of the burner and burner ports. Connect
regulator valve and hand{ighten firmly. Disconnect the propane cylinder from the regulator valve
when the grill is not in use. DO NOT obstruct the flow of combustion air and ventilation air to the
grill. Arrange the propane cylinder for vapor withdrawal and equipped with a listed overfilling
prevention device. Please put the proper cylinder orientation to provide vapor withdrawal.
WARNING: The cylinder valve always has to be above the horizontal position for the cylinder to
have vapor withdrawal only.
CORRECT
DANGER
WRONG
WRONG
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never fill the cylinder beyond 80 percent full.
c. lf the information in (a) & (b) is not followed exactly, a fire causing death or serious injury may
occur.
WRONG
18

OPERATION INSTRUCTIONS
{
Connection the Gas Cylinder
Always place the propane cylinder on the tank brackets located on
the right side of the cart. Always confirm that all burner control
knobs are in the OFF position before activating the gas supply.
Before connection, be sure that there is no debris caught in the
head of the gas cylinder, head of the regulator valve, or in the head
of the burner and burner ports. Always connect the gas supply
regulator as follows: lnsert the nipple of the valve coupling into the
tank valve and tighten the connection collar by turning it clockwise
wit one hand while holding the regulator with the other hand.
(See diagram to right)
Disconnect the propane cylinder from the regulator valve when the grill is not in use.
Do not obstruct the flow of combustion air and ventilation air to the grill.
Keep ventilation openings of the cylinder enclosure free and clear from debris.
Place dust cap on cylinder calve outlet whenever the cylinder is not in use. Only install the type of
dust cap on cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Note: Before starting the grill, check for leaks. Make sure the regulator valve is securely
fastened to the valve assembly tube and the cylinder.
To prevent fire or explosion hazard when testing for a leak:
1. Always perform the "leak test" as described below before lighting the grill or each time the
cylinder is connected for use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well-ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use grill until any and all leaks are corrected. lf you are unable to stop a leak, disconnect
the propane supply. Call a gas appliance service shop or your local propane gas supplier.
To Perform a Leak Test:
1. Make 2-3 oz. (0-90 ml) of leak solution by mixing one part liquid dishwashing soap with three parts
water in a spray bottle. NOTE: Make sure control knobs are off.
2. Spray solution at the tank valve to regulator connection.
3. lnspect the solution at the connection looking for bubbles. lf NO bubbles appear, the connection is
secure. lf bubbles appear, you have a leak. Check the regulator connection as follows:
(A)Disconnect regulator from the tank and reconnect, making sure the connection is secure.
(B)Retest with solution. lf you continue to see bubbles, replace the cylinder.
19