Master FVR600 User manual

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OPERATION MANUAL
FVR600 Vibratory Road Roller
P E R F O R M A N C E · E F F I C I E N T · R E L I A B L E

Henan Master Machinery Co., Ltd
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Master sincerely thanks you for selecting the Plate
Compactor Machine. For your Safety and proper operation,
before you start to operate or carry out any maintenance on
this equipment, YOU MUST READ and STUDY this manual
carefully. Be sure to always keep it ready for reference.
Produced By Henan Master Machinery Co.,Ltd
Dear Customer,
Thanks for choosing Master machine.
To ensure the safety and proper use of the machine,
please read the instruction book carefully before use.
Also, please fill this card and save it for warranty use.
Buyer Name
Purchase
Time
Tel
Contact
Person
Address
Product
Name
Road Roller
MODEL
FVR600
Motor Model
Note
1. Preface
Thank you very much that you have purchased the products.
This operation manual will tell you how to correctly operate and

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maintain your machine. Before using the machine, please read the
operation manual thoroughly to guarantee the correct operation.
Following the operation requirements in the operation manual will make
that your machine is in the best operation state so as to extend the life
of the set. For you own safety and protection injury, carefully read,
understand and observe the safety instructions described in this
manual.
Keep this manual or a copy of it with the machine. This machine is built
with user safety in mind; however, it can present hazards if improperly
operate and serviced. Follow operating instructions carefully!
With the increasing improvement and enhance of the products made by
the company, there may be some differences between the contents
described in the operation manual and the practical products, it is our
desire that the users will pay attention to the differences.
The walk-behind double drums roller is light road roller. It is used to
compress on the asphalt, sand soil gravel and it is also used to planish
the lawn and playground.
This machine is with hydraulic unit, variable plunger pump, and
constant displacement hydraulic motor, which make the machine has
excellent performance.
2. Safety alerts
In order to operate the machine safely, it is very necessary to
maintain the machine regularly. Please read the Safety alerts carefully

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to master the skills of maintenance and operation.
3. Driving qualification
Qualified staffs are allowed to operate the machine
1. Compaction task
Operator should get training on the aspects of compaction
before operating the machine.
2. Loading and unloading the machine
Operator should get training on the aspects of Loading and
unloading the machine
4. Safety precautions
4.1 General precautions
◎Read the Manual carefully to understand and master the
operating methods and functions, know the operation device and
meanings of labels.
◎Comply with the rules
◎Be familiar with the working site in advance.
◎Be familiar with the functions of the machine.
Please operate the machine within the allowed range.
◎Check the machine before operating. Make sure the functions
of the machine are sound.
◎Pay attention to the bystanders during working.
◎Do not touch fire components.
◎Pay attention to fireproof.
Fuel and oil catch fire easily, do not smoking and using match
and lighter. The engine should be turned off the engine before filling fuel

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and far from open fire.
4.2 Preparations for safety operation
◎Cleaning the machine
◎Check the machine before operation. Make sure the functions
of the machine are sound.
Check and make sure the enough level of all the liquid.
Check and make sure no leaking of hydraulic oil, fuel and water.
4.3 Attentions before starting up engine
◎Make sure each control levers are in the neutral position
before starting up the engine. Using manual brake lever to stop the
engine.
◎Ensure safety around the machine before starting up engine.
◎Be care of ventilate.
It is danger to inhale the exhaust gas, ensure enough ventilate
during working.
◎Do not near exhaust pipe.
The exhaust gas is poisonous.
4.4 Attentions after starting up engine
◎Preheat the machine.
Idle the machine several minutes after starting up the engine. Do
not operate the machine in high speed at the beginning of
operating. Those will avoid damaging the machine, and prolong
the life of machine,
◎Trial run
Trial operate the machine and check if every function are sound.
4.5 Attentions during working

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◎Avoid operation errors.
Focus on operation, and pay attention to bystanders.
◎Be careful of bystanders and barriers when forward and back
the machine.
◎Repair the machine at once when meeting shortcomings.
◎Attentions to park the machine.
The machine should be parked on level surface. If must be parked
on slope, block should be put in the front of drum.
Push the forward and back control lever to middle position, and
push the lock lever to lock position, then turn off the engine, and
pull out the key.
4.6 Attention of loading and unloading the machine
◎Use the hard climbing board with appropriate width, length
and thickness for safe loading and unloading
◎Don’t use redirector on the climbing board.
◎Use the rope with the adequate strength to lifting the machine
◎Please vertical lifting the machine
◎After loading, the machine firmly fixed. Then inset the block
under the double side of drums
4.7 The correct usage of the battery (note: For the battery needing to
maintain, maintenance-free except)
◎The battery will produce flammable gas, may cause an
explosion. Do not smoke around the battery, so that the battery can be
far away from fire, sparks and fire
Battery electrolyte contains sulfuric acid; it will destroy the clothing
and skin. If it exposed to clothes and skin, rinse with plenty of

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water. In case of contact with eyes, rinse with water and seek for
medical help.
◎During checking and processing the battery, please turn off
the engine and turn the switch to the OFF position
◎Ensure the wire ends tighten
Battery liquid under the minimum line, please don’t charge. If you
continue to use the battery at this time, it will shorten the battery
life, or even cause an explosion. Should add distilled water
immediately to the right charge location.
4.8 Attention of the maintenance
◎Keep the machine clean
◎Detach the negative pole of the battery to disconnect the
power when repairing the electric system or doing the electric welding.
◎Attention of operating the high-pressure pipe
In the “OFF” position, the key can pulled out. All electronic systems are
shut down. The key to “OFF” position can turn off the engine. Or the
battery power on their own, and led to the engine fails to start.
◎Throttle switch
Used to control the engine speed
Press down the “throttle switch”, the engine speed will increase. Lift up
the “throttle switch”, the engine speed will decrease to stop
Attention: When starting the engine, should press down the
“throttle switch” to the suitable position (full throttle)
◎Lock spanner
Can be folded during transportation (see the overall structure)
1) When folding, pull back the “lock spanner” until the position locked
automatically.

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2) When normal running, have to unfold the tail parts. Pull back the
“lock spanner” to the run position, and then the “lock spanner” is
automatically locked,
◎Manual lock lever
When machine stops, put the “manual lock lever” in the locked position.
When machine runs, unlock the “manual lock lever”.
Attention: Machine stops, must lock the “manual lock lever”!
Machine starts, must unlock the “manual lock lever”!
5.2 Diving operation
5.2.1 Inspection before operation
Ensure that the “forward and backward handle” in the middle
position, vibration switch is in the “OFF” position. “Manual lock lever”
locks the machine
5.2.2 Start up the engine
1) Turn on the throttle lever (full throttle)
2) Starting switch turn to “start” position, to start the engine. At the
same time of engine start, release the hand, the key will return to the
“ON” position.
Attention: Do not keep starting more than 15 seconds
If the starting fails, starting again wait for 30 seconds!
Excessive use the starter, will burn the starting motor!
Overall structure

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1. Turning front wheel
2. Shaving bat
3. Hydraulic oil tank
4. Oil filter
5. Engine
6. Sling rack
7. Water tank
8. Forward and backward
handle
9. Vibration switch
10. Safety lever
11. Throttle lever
12. Shaving bat
13. Manual lock lever
14. Back wheel
15. Starting switch
16. Lock spanner
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5
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8
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6

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1. Forward and turning
wheel
2. Shaving bat
3. Hydraulic oil tank
4. Oil filter
5. Engine
6. Sling rack
7. Water tank
8. Forward and
backward handle
9. Vibration switch
10. Safety lever
11. Throttle lever
12. Shaving bat
13. Manual lock lever
14. Back wheel
15. Starting switch
16. Lock spanner
WARNING
1. Comply with safety rules during working.
2. Don’t modify the equipment casually
3. When maintenance, stop the machine
16
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4. During the loading and unloading process,
the climbing angle shall not be bigger than
15 degrees
5. Before starting the machine, check the
capacity of engine oil, fuel and hydraulic
oil.
6. When start the machine, push Throttle
Lever biggest.
7. After starting, slow speed to run 5 minutes
to warm machine
8. Throttle Lever back in the end, the engine
stops. Then put the key in the OFF
position.
9. Stop the engine after the machine cold
running for 5 minutes. And then take away
the key.
ATTENTION
1. IN THE PROCSS OF LOADING AND
UNLOADING THE MACHINE, PLEASE
LOCK THE MANUAL LOCK LEVER.
2. BEFORE THE ENGIN STOPS, PUT THE
FORWARD AND BACKWARD HANDLE
IN THE “MIDDLE” POSITION
5. Operation
5.1 The name and function of operation device

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5.1.1 The name of operation device
5.1.2 Function of the operation device
Familiar with the function of the operation device, for safe
operation
◎Forward and backward handle
The handle has three functions: to walk (forward and backward)
stop and stepless speed.
2）Lock the machine by hand.
3）Insert wedge-shaped objects under the drums.
4）The Engine runs 2 to 3 minutes under the idle situation.
5）Engine will stop when the throttle switch is pushed to the bottom
position.
6）Put the start switch to the OFF position.
1) When folding, pull back the “lock spanner” until the position locked
automatically.
2) When normal running, have to unfold the tail parts. Pull back the
“lock spanner” to the run position, and then the “lock spanner” is
automatically locked,
◎Manual lock lever
When machine stops, put the “manual lock lever” in the locked position.
When machine runs, unlock the “manual lock lever”.
Attention: Machine stops, must lock the “manual lock lever”!
Machine starts, must unlock the “manual lock lever”!
5.2 Diving operation
5.2.1 Inspection before operation
Ensure that the “forward and backward handle” in the middle
position, vibration switch is in the “OFF” position. “Manual lock lever”
locks the machine

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5.2.2 Start up the engine
1) Turn on the throttle lever (full throttle)
2) Starting switch turn to “start” position, to start the engine. At the
same time of engine start, release the hand, the key will return to the
“ON” position.
Attention: Do not keep starting more than 15 seconds
If the starting fails, starting again wait for 30
seconds!
Excessive use the starter, will burn the starting
motor!
5.2.3 After starting up the engine
Do not run machine immediately after staring, please observe
the following principles:
1) Low-speed to warm engine a few minutes, until warm the
machine
2) Ensure that the exhaust color normal, no unusual sounds and
smells
5.2.4 Machine running
Attention: Before running the machine, please ensure that
there is no person and obstacles nearby.
1) Unlock the “manual lock lever”
2) Adjust the “forward and backward handle” to make machine
forward and backward.
Attention: Should gentle push “forward and backward
handle”, not too fast.
5.2.5 Machine stopping
Warning:
◎Avoid stopping on the slopes

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◎If you has to park on the slopes, please put obstacles before
the front wheel to prevent the machine slide down along the
slopes.
◎Leave the machine, please keep “forward and backward
handle” in the middle position, turn off the engine. Lock the
“manual lock lever”, and take away the key.
1) The machine will stop moving when the forward and back handle
on the middle position.
5.3 Operation of vibration and compaction
1）Machine begin to vibrate when the vibration switch is on the ON
position.
2）Machine stop to vibrate when the vibration switch is on the OFF
position
Attention: Stop the vibration when the machine stops moving.
Stop the vibration at once when the machine runs into the mud.
5.4 Operation of the sprinkler system
1）Check the water level before open the sprinkler system, try to fill
the water tank full.
2）The sprinkler system will be opened by turning the sprinkler valve
switch.
Attention: In the cold weather, make sure the tank is empty to
prevent the water from freezing after the work finished.
Presentation：Drain plug is under the water tank.
5.5 Adjustment of the fender
Loosen the screw bolt, and then move the fender up and down to make
sure the fender is installed on the drum tightly.

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5.6 Operation under the low temperature.
Take the following methods to prevent the faults occurring in the low
temperature:
1) Use the fuel and oil of low viscosity
2) Keep the battery away from the low temperature.
Battery will be of low efficiency and even freeze in the low
temperature. Please make sure the battery is full and keep the battery
away from the low temperature during the night.
5.7 Attention after the operation
1）Remove dirt and water on the machine, especially dirt and water
on the piston rod of the steering cylinder. If the dirt is brought into the oil
cylinder, the seal system will be damaged.
The machine should stop on the hard and dry place.
Low temperature may cause low efficiency of the battery. For the
work of the next day, cover the battery or remove the battery from the
machine and keep it in a warm place.
Please discharge the water tank to prevent freezing.
5.8 Attention of the storage
If the machine will not be used beyond one month, please attention the
following requirements
1）Stop the machine in the closed area after cleaning it.
If it is stored outdoors, keep the car under the cover.
2）Inject the oil and butter, change the engine oil, then check there
is leak or not.
3）Coat the grease on the exposed piston rod of hydraulic steering
cylinder.
4）Disconnect the negative of the battery, or remove the battery

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5）Discharge the water in the tank.
6）Put the forward and back switch on the middle position, make
sure the vibration switch on the OFF position, lock the machine by
hand.
7）Insert wedge-shaped objects under the drums to prevent the
machine moving.
8）Put away the key switch.
9）If long-term storage is needed , please start the machine regularly
to prevent corrosion. Start the machine at least one time per month
to prevent the oil layer deteriorates, and charge at the same time.
6. Regular maintenance and repairs
Attention: Regular maintenance of machinery can keep the machine
in the best situation.
Engine oil should be changed after the machine has run 50 hours or
so.
Electrical wiring needs the inspection and maintenance every month.
1) Check the wiring is damaged or not.
2) Check the wiring loose or not.
3）Check the electrical device can work properly or not.
6.1Norminal maintenance
6.1.1 Maintenance and repairs every 10 hours
1）Engine oil
Put the engine in the horizontal position, check the oil level.
If the oil level is not within the scale of oil level indicator,
please add.
2）Oil Tank
Check the fuel oil level.
6.1.2 Maintenance and repairs every 50 hours

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1）Hydraulic oil
Observe the position of the oil level indicator; it should be at the
center or the higher position of the liquid indicator. If the oil is not
enough, please add.
2）Storage battery
Observe the state of the battery, and then confirm it should be
replaced or not.
Check the bolts loose or not, if loose, please tighten.
6.1.3 Maintenance and repairs every 100 hours
1）Change the engine oil.
Open the oil plug and discharge the engine oil when the oil
is still warm.
Tighten the drain plug; inject the engine oil though the oil
filling port.
2）Clean the fuel filters.
3）Clean the air filters
6.1.4 Maintenance and repairs every 200 hours
1）Replace hydraulic oil filter.
2）Inject the grease to the drums.
6.1.5 Maintenance and repairs every 500 hours
1）Replace the hydraulic oil in the hydraulic oil tank.
Open the oil plug and discharge the hydraulic oil when the oil
is still warm.
Clean the inside of the hydraulic tank.
Add the new hydraulic oil to the standard scale.
Start the engine and keep it run 2-5 minutes in the idle
situation, then turn off the engine and check the oil level again, if the oil
level is low, please inject the oil.
2）Inject butter to the rotating support used for steering.
3）Inject butter to the axis pin and hinge parts of the steering

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cylinder.
6.2 Injections of hydraulic oil, water and lubricants
6.2.1 General norms
1）When filling the water and oil, do not remove the filtering net
in which situation dirt will not be brought into the tank easily.
2）Use the recommended lubricants and hydraulic oil.
3）Do not use different brands of lubricants and hydraulic oil.
4) Filling the new oil after the old oil is discharged and the
container is cleaned completely.
6.2.2 Recommended lubricant
1）Engine oil in low temperature SAE 10W-30
in high temperature SAE 40
2) Hydraulic oil wear-resistant VG46
3）lubricating grease Heat-resistant lithium saponify
4）Fuel oil diesel oil (meet national standard)
7. Electrical principal drawing

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1.Engine switch
2.Rectifier
3.Fuse
4.Vibration switch
5.Electromagnetic clutch
6.Start Relay
7.Starter motor
8. Battery (12V)
9.Charging coil
10. Forward and back
handle
11. Left magnetic valve
12.Right magnetic
valve
13. Vibration indicating lamp