Masterack 022553KP Programming manual

MASTERACK Headquarters
2400 Mellon Court
Decatur, GA 30035
800-222-8785


Before starng installaon,
review this document to ensure that
all parts and hardware are included
in the package.




!
MASTERACK.COM

2
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 1of 14
RM470505 Rev 2.2
ASSEMBLY / INSTALLATION INSTRUCTIONS
Recommended Tools
Hardware
FULL SIZE UTILITY CARRIER
022553KP
3/8
FLAT WASHER
3/8
E-STOP NUT
3/8-16 x 3/4
CARRIAGE BOLT
!
Before starng installaon,
review this document to ensure that
all parts and hardware are included
in the package.




■ 
■ 
■ 
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 1of 14
RM470505 Rev 2.2
ASSEMBLY / INSTALLATION INSTRUCTIONS
Recommended Tools
Hardware
FULL SIZE UTILITY CARRIER
022553KP
3/8
FLAT WASHER
3/8
E-STOP NUT
3/8-16 x 3/4
CARRIAGE BOLT
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 1of 14
RM470505 Rev 2.2
ASSEMBLY / INSTALLATION INSTRUCTIONS
Recommended Tools
Hardware
FULL SIZE UTILITY CARRIER
022553KP
3/8
FLAT WASHER
3/8
E-STOP NUT
3/8-16 x 3/4
CARRIAGE BOLT
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 1of 14
RM470505 Rev 2.2
ASSEMBLY / INSTALLATION INSTRUCTIONS
Recommended Tools
Hardware
FULL SIZE UTILITY CARRIER
022553KP
3/8
FLAT WASHER
3/8
E-STOP NUT
3/8-16 x 3/4
CARRIAGE BOLT


MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
■ 
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 2of 14
RM470505 Rev 2.2
EXPLODED VIEW
1
1
2
2
2
3
3
3
3
2
4
4
4
4

4
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
■ 
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 3of 14
RM470505 Rev 2.2
COMPONENTS
1
CROSS BOW
P/N
–025714
4
INNER CLAMP (FOOT)
P/N –022744
3
OUTTER CLAMP
P/N –022743
2
CROSS BOW
P/N –025714
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 3of 14
RM470505 Rev 2.2
COMPONENTS
1
CROSS BOW
P/N –025714
4
INNER CLAMP (FOOT)
P/N –022744
3
OUTTER CLAMP
P/N –022743
2
CROSS BOW
P/N
–025714
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 3of 14
RM470505 Rev 2.2
COMPONENTS
1
CROSS BOW
P/N –025714
4
INNER CLAMP (FOOT)
P/N –022744
3
OUTTER CLAMP
P/N
–022743
2
CROSS BOW
P/N –025714
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 3of 14
RM470505 Rev 2.2
COMPONENTS
1
CROSS BOW
P/N –025714
4
INNER CLAMP (FOOT)
P/N
–022744
3
OUTTER CLAMP
P/N –022743
2
CROSS BOW
P/N –025714

5
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
■ 
ATTACHING INNER CLAMPS (FEET)
Aach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS
MAKE SPECIFIC. USE THE CHART BELOW FOR
FULL SIZE VAN DIMENSIONS.
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW

2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW

6
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
■ 
ATTACHING INNER CLAMPS (FEET)
Aach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS
MAKE SPECIFIC. USE THE CHART BELOW FOR
FULL SIZE VAN DIMENSIONS.
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 5of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO REAR CROSSBOW
VEHICLE
REAR FEET O. D.
Chevrolet
57-1/2”
Ford
63”
REAR CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (2) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
REAR CROSSBOW

2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 4of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO FRONT CROSSBOW
VEHICLE
FRONT FEET O. D.
Chevrolet
58-1/2”
Ford
64”
FRONT CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (4) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
FRONT CROSSBOW
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 5of 14
RM470505 Rev 2.2
ATTACHING INNER CLAMP TO REAR CROSSBOW
VEHICLE
REAR FEET O. D.
Chevrolet
57-1/2”
Ford
63”
REAR CROSSBOW FOOT PLACEMENT
GUIDE
OUTSIDE DIMENSION OF FEET (O.D.)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING INNER CLAMPS (FEET)
Attach Inner clamps to each end as shown, using:
(4) 3/8-16 x 3/4 Carriage Bolts,
(4) 3/8 Washers and (2) 3/8 E-Stop Nuts per clamp.
NOTE: THE DISTANCE BETWEEN THE FEET IS MAKE SPECIFIC.
USE THE CHART BELOW FOR FULL SIZE VAN DIMENSIONS.
REAR CROSSBOW

7
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
■ 
Aach (2) Side Stops to each end of the
Cross Bows as shown, using:
(2) 3/8-16 x 1 Carriage Bolts
(2) 3/8 Washers
(2) 3/8 E-Stop Nuts
(PER STOP)

2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 6of 14
RM470505 Rev 2.2
ATTACHING SIDE STOPS
Attach (2) Side Stops to each end of the
Cross Bows as shown, using:
(2) 3/8-16 x 1 Carriage Bolts
(2) 3/8 Washers
(2) 3/8 E-Stop Nuts
((PER STOP)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 6of 14
RM470505 Rev 2.2
ATTACHING SIDE STOPS
Attach (2) Side Stops to each end of the
Cross Bows as shown, using:
(2) 3/8-16 x 1 Carriage Bolts
(2) 3/8 Washers
(2) 3/8 E-Stop Nuts
((PER STOP)
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.

8
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 7of 14
RM470505 Rev 2.2
Loosely attach (4) OUTER CLAMPS at locations shown here using
(4) 3/8 Flat Washers and (4) 3/8 E-Stop Nuts.
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING OUTER CLAMPS
■ 
Loosely aach (4) OUTER CLAMPS at
locaons shown here using
(4) 3/8 Flat Washers and (4) 3/8 E-Stop Nuts.

2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 7of 14
RM470505 Rev 2.2
Loosely attach (4) OUTER CLAMPS at locations shown here using
(4) 3/8 Flat Washers and (4) 3/8 E-Stop Nuts.
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING OUTER CLAMPS
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 7of 14
RM470505 Rev 2.2
Loosely attach (4) OUTER CLAMPS at locations shown here using
(4) 3/8 Flat Washers and (4) 3/8 E-Stop Nuts.
TORQUE SETTING:
Size - 3/8 = 22-30 Ft.-Lbs.
ATTACHING OUTER CLAMPS

9
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
■ 
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 8of 14
RM470505 Rev 2.2
PLACEMENT GUIDE

10
MASTERACK.COM
Full Size Ulity Carrier
Assembly / Installaon Instrucons
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 9of 14
RM470505 Rev 2.2
APPLICABLE TO CARAVAN INSTALLATION
Loosely attach the (4) MOUNTING FEET to the CROSSBOWS using
(2) 3/8"-16 x 1" HWH SCREWS,
(2) 3/8" WASHERS and
(2) 3/8" E-Stop Nuts
PER MOUNTING FOOT.
DO NOT TIGHTEN YET. PLACE THE LADDER RACK ASSEMBLY ON TOP OF THE
VEHICLE. ADJUST THE MOUNTING FEET IN OR OUT WHILE
CENTERING THE LADDER RACK.
OUTSIDE DIMENSION OF FEET (O.D.)
44-3/4"
■ 
Loosely aach the (4) MOUNTING FEET
to the CROSSBOWS using
(2) 3/8”-16 x 1” HWH SCREWS,
(2) 3/8” WASHERS and
(2) 3/8” E-Stop Nuts
PER MOUNTING FOOT. DO NOT TIGHTEN YET.
PLACE THE LADDER RACK ASSEMBLY ON
TOP OF THE VEHICLE. ADJUST THE MOUNTING
FEET IN OR OUT WHILE CENTERING THE
LADDER RACK.
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 9of 14
RM470505 Rev 2.2
APPLICABLE TO CARAVAN INSTALLATION
Loosely attach the (4) MOUNTING FEET to the CROSSBOWS using
(2) 3/8"-16 x 1" HWH SCREWS,
(2) 3/8" WASHERS and
(2) 3/8" E-Stop Nuts
PER MOUNTING FOOT.
DO NOT TIGHTEN YET. PLACE THE LADDER RACK ASSEMBLY ON TOP OF THE
VEHICLE. ADJUST THE MOUNTING FEET IN OR OUT WHILE
CENTERING THE LADDER RACK.
OUTSIDE DIMENSION OF FEET (O.D.)
44-3/4"
2400 Mellon Court, Decatur, GA 30035
Phone: [phone]
www.masterack.com
Page 9of 14
RM470505 Rev 2.2
APPLICABLE TO CARAVAN INSTALLATION
Loosely attach the (4) MOUNTING FEET to the CROSSBOWS using
(2) 3/8"-16 x 1" HWH SCREWS,
(2) 3/8" WASHERS and
(2) 3/8" E-Stop Nuts
PER MOUNTING FOOT.
DO NOT TIGHTEN YET. PLACE THE LADDER RACK ASSEMBLY ON TOP OF THE
VEHICLE. ADJUST THE MOUNTING FEET IN OR OUT WHILE
CENTERING THE LADDER RACK.
OUTSIDE DIMENSION OF FEET (O.D.)
44-3/4"