MasterChef 085-3605-2 User manual

MODEL No. 085-3605-2
Owner’s Manual
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Portable Gas Barbecue Grill
WARNING
Improper installation,
adjustment, alteration, service or
maintenance can cause injury or
property damage.
Read the installation,
operation and maintenance
instructions thoroughly before
installing or servicing this
equipment.
DANGER
Failure to follow these
instructions could result in fire
or explosion that could cause
property damage, personal
injury or death.
DANGER
DO NOT use gas grill for indoor
cooking or heating. TOXIC
fumes can accumulate and
cause asphyxiation. DO NOT
use in or on boats or
recreational vehicles.
PROP 65 WARNING
Chemicals known to the state of
California to cause cancer, birth
defects or other reproductive
harm are created by the
combustion of propane.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
MODEL No. 085-3605-2
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE
ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR
FUTURE REFERENCE.
TM
MC

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Grill Operation 1-2-3
Before Grilling
Step 1 Keep your grill a safe distance away from your property.*
Step 2 Always perform a Leak Test on all connections.*
Step 3 Keep children away from the grill.
During Grilling
(To avoid tripping safety valves, please follow these instructions carefully.)
Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 This appliance will be hot during and after use. Use insulated oven mitts or gloves for
protection from hot surface or splatter from cooking liquids.
After Grilling
Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build-up to avoid grease fire, and cover your grill to prevent rust.
* Please refer to the owner’s manual for details.
This instruction manual contains important information necessary for the proper
assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance.
Follow all warnings and instructions when using the appliance.
(Always keep this manual for convenient future reference).
WARNING
1. Do not store or use gasoline
or other f lammable
liquids
or vapor in the vicinity of this
or any other appliance.
2. An LP cylinder not
connected for use shall not
be stored in the vi
cinity of
this or any other appliance.
3. Do not fill t he gas cylinder
beyond maximum fill-line.
4. Never allow oil or grease to
get hotter than 400˚F or 204
˚C. If the temperature
exceeds 400˚F (204˚C) or if
oil begins to smoke.
Immediately turn the burner
or gas supply off.
DANGER
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away
from the appliance and
immediately call your gas
supplier or your fire
department.
5. Failure to follow these
instructions could result in
fire or explosion which could
cause property damage,
personal injury or death.
DANGER
1. Never operate this appliance
unattended.
Failure to follow the instructions above could result in fire explosion or burn hazard
which could cause property damage, personal injury or death.
MODEL No. 085-3605-2
Owner’s Manual
3. Failure to follow these
instructions could result in
fire or explosion which could
cause property damage,
personal injury or death.
2. If a fire should occur, keep
away from the appliance and
immediately call your fire
department. Do not attempt to
extinguish an oil or grease fire
with water.

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Table of Contents
For Your Safety ............................................................................................... 4
Illustrated Part List. ......................................................................................... 6
Hardware List................................................................................................... 7
Assembly Instructions.................................................................................... 8-11
Operating Your Grill . ....................................................................................... 12
Connecting Gas Cylinder................................................................................ 12
Checking for Leaks . ........................................................................................ 12
Lighting Your Grill . ......................................................................................... 12
Excess Flow Safety Valve Reset Procedure . ............................................... 14
Care and Maintenance .................................................................................... 14
Troubleshooting. ............................................................................................ 15
Warranty Program. .......................................................................................... 16
MODEL No. 085-3605-2
Owner’s Manual

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For Your Safety
IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE.
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
WARNING
1 Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other
enclosed area.
2 The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly
assemble or safely operate this appliance.
3 Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.
4 Always place your grill on a hard and level surface far away from combustible materials and structures. An
asphalt or blacktop surface may not be acceptable for this purpose.
5 Do not leave a lit grill unattended.
6 Keep children and pets away from the grill at all times.
7 Do not use the grill in high winds.
8 This grill must be used with propane gas only (propane gas cylinder not included).
9 Do not attempt to attach this grill to the self-contained propane system of a camper
, trailer, motor home or house.
10 Do not use charcoal or lighter fluid.
12 This outdoor gas appliance is not intended to be installed in or on recreational vehicles and
/ or boats.
13 Do not attempt to move the grill while it is lit.
14 Do not use the grill unless it is
COMPLETELY assembled and all parts are securely fastened and tightened.
15 Keep combustible items and surfaces at least 50 inches (127 cm) away from the grill at all times. DO NOT use this gas
grill or any gas product under any overhead enclosure or near any unprotected combustible constructions.
16 Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
17 Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.
18
Storage of an appliance indoor is permissible only if the cylinder is disconnected and removed from the appliance.
19 This appliance is not intended for and should never be used as a heater.
20 Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking
vessel while the appliance is in operation.
Safe Locations For Use Of This Outdoor Grill
DANGER
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational
vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, with either
the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58,
Propane Storage and Handling,
Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling, CSA B149.2,
or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 as applicable.
CSA Z240 RV series, as applicable.
Canadian regulations:
11. Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and
marked in accordance with the specifications for
LP-gas cylinder of the US Department of Transportation (DOT) or the
Standard for Cylinders, S
Canadian Regulations:
pheres and Tubes for the Transportation of Dangerous Goods, CAN/CSA-B339.
MODEL No. 085-3605-2
Owner’s Manual

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WARNINGS
Do not use this appliance under overhead combustible surfaces or covered areas (e.g., awnings, umbrellas, porches or
gazeboes).
Always confirm that this grill is not positioned under the overhang of a house, a garage
or other structure before lighting it. An overhang will serve to deflect flare-ups and
radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (127 cm) away
from any combustible materials or surface before lighting it, and that no gasoline
or other volatile substances are stored in the vicinity of this grill.
(See diagram to right). The temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air. Do not obstruct the flow of combustion and
ventilation air, but never position it in the direct path of strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.
DANGER – Gas Safety
Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before
using any propane product.
• Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low
areas.
• In its natural state, propane has no odor. For your safety, an odorant has been added.
• Contact with propane could cause freeze burns to the skin.
• This grill is shipped from the factory for propane gas use only.
• Never use a propane cylinder with a damaged body, valve, collar or footing.
• Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
CAUTION
It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
Inspect the grill before each use
.
Step 1. Inspect all connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a
bottle brush cleaner into each tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***
Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.
GENERAL INFORMATION
1. A propane gas cylinder is required for operation.
2. This gas grill is NOT intended for commercial u
se.
6fe et
6feet
50 inches
50 inches
Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of
applicable local codes,
with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied
Petroleum Gases, ANSI/NFPA 58,
Natural Gas and Pr
Canadian regulations:
opane Installation Code, CSA B149.1, Propane Storage and
Handling, CSA B149.2, and the
or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192, and the
Recreational Vehicle Code, CSA Z240 RV series, as applicable.
MODEL No. 085-3605-2
Owner’s Manual

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Illustrated Parts List
Part Description QTY Part Description QTY Part Description QTY
A1 PC
1 PC
J
1 PC
B1 PC
F
1 PC
K
1 PC
C
G
1 PC
L
D
H1 PC
1 PC
E1 PC
1 PC
1 PC I
1 PC
M
N
1 PC
A
B
F
M
J
DC
N
E
K
L
Lid handle
Lid
Lid heat shield
Cooking grid
Handle
Heat plate
Burner assembly
Firebox
Bracket assembly
Piezo ignition assembly
Regulator
Vent cover
Burner fixed tube Chain
H
G
I
MODEL No. 085-3605-2
Owner’s Manual

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Hardware listed above is not scaled to exact size.
(A screwdriver is required on
assembly).
AA: 2 4 6
6
2
BB: PCSPCS CC: PCS
DD: PCS EE: 4 1
1
PCS FF: PCS
M6
GG: PCS HH: PCS
Hardware List
6X18
Ø
6X18
ØM6
M6 X16
6X12Ø
M6X12
M6X30
(Mica)
MODEL No. 085-3605-2
Owner’s Manual

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Assembly Instructions
Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly. Once the grill
is fully assembled, go back and check to make sure all the bolts are secure. Tighten again using screwdriver if
necessary.
Estimated Assembly Time: 20 minutes.
Step 1
AA M62 PCS
BB 4 PCS
Step 2
DD 4 PC
EE 4 PC
AA BB
A
B
M
CC
C
N
J
DD
EE
6X18Ø
6X12
Ø
M6X16
4 PC
CC M6
a) Align the holes on lid B with the holes on the lid
heat shield C .
b) Put one end of the chain N on one bolt on the lid
handle A , then put two mica washers(BB) on
the two bolts seperately.
c) Insert the two bolts on lid handle A into the holes
on lid B , enohtiattach w mica washer (BB) and one
wing nut (AA) seperately.
a) Align the holes on the firebox J with
the holes on the bracket assembly M .
b) Insert one bolt (EE) into one pre-drilled hole,
attach it with one flat washer (DD) and one
nut (CC).
c) Repeat the procedure for three other holes
assembly.
(Mica)
MODEL No. 085-3605-2
Owner’s Manual

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Step 3
Step 4
G
FF
GG
H
L
DD
CC
HH
a) Insert the tube end of the burner assembly G
through the side hole on firebox J , then put
the firebox J
c) Attach them through thebracket assembly M , with
one washer (GG), and one screw (FF) with screwdriver.
a) Insert the electrode wire on the end of piezo
ignition in piezo ignition assembly L .
c) Align the fixing hole on piezo ignition assembly L
with the holes on bracket assembly M , and
attach them with two screws ( HH ), two washers
(DD) and two nuts (CC).
M6X30
6X18Ø
Ø
1 PC
1 PC
FF
GG
HH M6X12
M6
6X12
2 PC
2 PC
2 PC
on bracket assembly M and align
b) Put the burner fixed tube H under the head of
burner assembly G , and align with the
center hole of firebox J .
CC
DD
with center hole.
MODEL No. 085-3605-2
Owner’s Manual

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Step 5
Step 6
IK
E
F
N
D
a) Load the heat plate E into firebox J ,
align the bolts ( EE) on step 2 with
the holes on heat plate E .
b) Lock the vent cover I onto burner
tube, rotalugerehtllatsnineht K on
burner assembly G .
a) Insert the handle F into another end of the
chain N , then insert the handle end into
the holes on firebox J .
b) Put the cooking grid D into firebox J .
c) Put the lid assembly onto firebox J .
J
G
J
MODEL No. 085-3605-2
Owner’s Manual