MasterChef 85-3039 User manual

Quick Assembly
Barbecue
Assembly Manual
85-3039 (G31501) Propane
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 14062011 PD

1
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼”-20UNCX65 Screw
X 4
Wing Nut,1/4”-20UNC
X 2
1/4”-20UNC Shoulder Screw
X 2
Wheel Bolt Washer A
X 1
Hinge pin
X 1
1 2 3
4 5 6
9
78
KEY # DESCRIPTION PART NUMBER QUANTITY
1 NO.10-24UNC×13 Screw 20124-10013-036 6
2 1/4”-20UNC×65 Screw 20120-13065-036 4
3 1/4”-20UNC×13 Screw 20120-13013-036 2
4 Fiber Washer A G431-0018-9000 4
5 1/4”-20UNC Shoulder Screw G102-0023-9091 2
6 Wing Nut,1/4”-20UNC 33300-13000-032 2
7 Fibre Washer B , for Handle G315-0002-9000 2
8 Wheel Bolt Washer A G305-0024-9088 1
9 Hinge pin G306-0005-9088 1
10 Fiber Washer C G437-0050-9000 2
11 Wheel Bolt Washer B G315-0017-9088 1
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com
NO.10-24UNC×13 Screw
X 6
Fiber Washer A
X 4
Fiber Washer B , for Handle
X 2
¼”-20UNCX13 Screw
X 2
10 11
Fiber Washer C
X 2
Wheel Bolt Washer B
X 1

23
PARTS LIST PROPANE FOR 853039 G31501 EXPLODED DIAGRAM PROPANE FOR 853039 G31501
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G315-0100-01
AB 1 Thermometer G430-0022-02
AC 2 Fibre washer G315-0002-01
AD 1 Lid handle G315-0001-01
AE 2 Screw for top lid G430-0024-01
AF 2 Lid bumpers, back G303-0038-01
AG 2 Lid bumpers, front G508-0063-01
BA 1 Burner box assembly G315-0200-01
BB 2 Cooking grate G315-0003-01
BC 1 Flame tamer G315-0004-01
BD 1 Warming rack G315-0005-01
BE 1 Main Burner G315-0300-01
BF 1 Collector box G206-0014-01
BG 1 Main burner electrode G313-0004-01
BH 1 Heat shield G315-0015-01
CA 1 Control Panel G315-0600-01
CB 3 Control knob G401-0023-01
CC 1 Ignitor G206-0301-01
CD 1 Manifold G315-0700-01
CE 1 Side burner valve G315-0703-01
CF 1 Side burner metal hose G452-0304-01
CG 1 Side burner orice G315-0704-01
CH 1 Regulator G305-0056-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G430-0033-02
1A 1 Cart leg (1A) G315-1200-01
1B 1 Cart leg (1B) G315-0008-01
2A 1 Cart leg (2A) G315-0800-01
2B 1 Cart leg (2B) G315-0900-01
3A 1 Cart leg (3A) G315-1300-01
3B 1 Cart leg (3B) G315-0009-01
4A 1 Cart leg (4A) G315-1100-01
4B 1 Cart leg (4B) G315-0007-01
DA 1 Right end cap G315-0013-01
DB 2 Wheel G206-0025-01
DC 1 Left end cap G315-0014-01
DD 1 Wheel axle G305-0023-02
DE 1 Gas tank support G315-0006-01
DF 1 Back brace G315-0010-01
DG 1 Front panel G315-0011-01
DH 2 Tank exclusion G315-0016-01
DI 1 Match holder G401-0079-01
EA 1 Side shelf, right G315-1400-01
EB 1 Side burner table, left G315-1500-01
EC 1 Side burner drip pan G304-0016-02
ED 1 Side burner G434-5500-02
EE 1 Side burner electrode G305-0084-01
EF 1 Side burner cooking grate G303-0022-01
F1 1 Hardware pack G315-B001-01
F2 1 Assembly manual G315-M001-01
F3 1 Safe use and care manual G207-M015-02
AB
AC
AA
DE
DH
BD
AD
BC
BB
EA
CI
CJ
DD
DA
CG
CH
CA
CB
CC
CF
CD
CE
DB
2B
1B
2A
4A
4B
3B
3A
1A
DI
AE
EF
EC
ED
BH
EE
BE
BA
DB
DG
DF
DC
BF
BG
EB
AF
AG
F1
HARDWARE
KIT
ASSEMBLY
MANUAL
F2 F3
CARE
AND
SAFETY
MANUAL

4 5
Note: Each cart leg has a number that can be
referenced in the diagrams.
a. Attach Cart legs 1A and 1B and 2A and 2B to
the Right end cap (DA) and Left end cap (DC).
(Figure A)
b. Mount the Front panel (DG) onto the pre-
assembled screws attached to Cart legs 1A
and 2A, and tighten.
1 2
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
1
X 2
1
X 2
Assemble the Wheels (DB) to the left end cap
(DC) using the Wheel axle (DD).
3
YOU WILL NEED:
1A
1B
2A
2B
3A
3B
4A
4B
1B
2B
3B
4B
DG
DF
DF
DG
YOU WILL NEED:
YOU WILL NEED:
DA
DC
Back view
c. Attach Front panel (DG) to Cart legs 1B and 2B.
(Figure B)
Note: Each cart leg has a number that can be
referenced in the diagrams.
a. Attach Cart legs 3A and 3B, and 4A and 4B, to
the Right end cap (DA) and Left end cap (DC).
(Figure A)
b. Mount the Back brace (DF) onto the pre-
assembled screws attached to Cart legs 3A and
4A, and tighten.
c. Attach Back brace (DF) to Cart legs 3B and 4B.
(Figure B)
Back view
B
A
B
A
DC
DA
76
8
X 1
9
X 1
11
X 1
DD
DB
DC DB
2B
4B
8
9
11

6 7
ASSEMBLY INSTRUCTIONS
4Position and assemble the Top Lid (AA) and
Burner box (BA) to Cart legs 1A and 2A.
(Figure A and B).
Assemble the Burner box assembly (BA) to Cart
legs 3A and 4A.
Assemble the Right side shelf (EA) to Cart legs 1A
and 3A. (Figure A and B)
ASSEMBLY INSTRUCTIONS
A
B
AA
AA
BA
BA
Back View
Front view
YOU WILL NEED:
5
X 2
A
B
EA
BA
5
6
YOU WILL NEED:
2
X 4
76
YOU WILL NEED:
3
X 2
4
X 2
3A
4A
1A
2A
1A
2A
1A
3A
4A
WARNING
To fold the side shelf, pull out and fold down. To
use as a table, fold up and push in towards the
burner box to lock in position.

8 9
ASSEMBLY INSTRUCTIONSASSEMBLY INSTRUCTIONS
a. Mount the Left side shelf (EB) onto the pre-
assembled screws located on the burner box
(BA).
Unscrew the nut from the Side burner metal
hose (CF). Position the side burner metal hose
(CF) through the opening in the bracket, located
under the left side burner table (EB), and secure
using the nut.
9
A
B
EB
Left side view
Left side view
7
8
CG
CF
EB
EB
EC
CH
a. Remove the side burner (ED) wing nut.
Position the side burner (ED) through the
opening in the side burner drip pan (EC).
NOTE: Make sure the side burner (ED)
engages the side burner orice (CG), and
assemble.
Left side view
Left side view
B
B
A
EF
ED
ED
CG
ED
EE
b. Place the side burner cooking grate (EF) into
position on the side burner drip pan (EC).
c. Attach the side burner electrode (EE) to the
metal clip on the Ignitor (CC).
C
EB
YOU WILL NEED:
BA
c. Assemble the Burner box (BA) to the Left side
shelf (EB). (Figure C)
b. Tighten the pre-assembled screws located on
the Burner box (BA). (Figure B)
BA
CC
7
10
X 2
1
X 2

10 11
ASSEMBLY INSTRUCTIONSASSEMBLY INSTRUCTIONS
BA
a. Position the ame tamer (BC) into the burner
box assembly (BA).
b. Position the cooking grates (BB) into the
burner box assembly (BA).
Assemble the top lid handle (AD) to the top lid
assembly (AA).
Assemble the thermometer (AB) to the top lid
(AA).
To assemble the Warming rack (BD), insert the
stationary wire into the holes on the sides of the
top lid assembly (AA). Insert warming rack pivot
legs into the holes on the inside of the Burner
box assembly (BA), as shown.
Attach the Gas tank support (DE) to Cart legs 2A
and 4A.
BB
BC
DE
BD
10 12
11 13
YOU WILL NEED:
4A
2A
Stationary Wire
Pivot Legs
7
4
X 2
6
X 2
87
X 2
AA
BA
4A 2A
A1 B2
AD
AA
B2
B2
A1 A1

12 13
ASSEMBLY INSTRUCTIONS
a. Attach the Tank exclusion-1 (DP) to Cart leg 1B
and the Back brace (DF). (Figure A and B)
DH
DN
DG
15
ASSEMBLY INSTRUCTIONS
14 Place the control knobs (CB) onto the stems of
the valve assembly (CD), located on the control
panel (CA).
CA
Close up
Right side view
Right side view
A
B
CB
1B
DF
DH
1A
3B
DH
CD
b. Attach the Tank exclusion-2(DH) to Cart leg 3B
and the Front panel (DG). (Figure C)

14
ASSEMBLY INSTRUCTIONS
16
BA
17
Hook the grease cup hook (CI) to the bottom of
the burner box assembly (BA), as shown. Place
the grease cup (CJ) into the grease cup hook (CI).
Mount the propane tank into the grooves
provided on the left end cap (DC). Attach the gas
tank support (DE) to the propane tank, as shown.
ATTENTION
LP Cylinder is sold separately. Use only LP
tanks that are equipped with an OPD (Overll
protection device). Fill and Leak check before
attaching to the BBQ hose and regulator. See
Safe Use and Care Manual, leak test procedure
for more information
CAUTION
Failure to assemble grease cup hook and grease
cup will cause hot grease to drip from the
bottom of the BBQ burner box, with the risk of
re, property damage, or personal injury.
CI
CJ
DE
Back view
Left side view