MasterChef T405 Quick guide
W A R N I N G
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
W A R N I N G
Follow all leak check procedures carefully
prior to operation of barbecue, even if
grill was dealer assembled. Do not try to
light this barbecue without reading the
Lighting Instructions section of this manual.
T H I S B A R B E C U E I S F O R
O U T D O O R U S E O N L Y
W A R N I N G
1. Do not store or use gasoline or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
D A N G E R
If you smell Gas
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
S A F E U S E , C A R E A N D A S S E M B L Y M A N U A L
S E R I A L # :
O N E Y E A R L I M I T E D W A R R A N T Y
8 5 - 1 6 1 8 - 4
G 4 3 4 0 6
Read and save this manual for future reference.
If pre-assembled, leave this manual
with unit for consumer’s future reference.
For product inquires, parts, and warranty and
troubleshooting support, please call 1-877-707-5463.
T405 Propane Barbecue
W A R R A N T Y Important: Should you have difficulty operating this product, or have a part that has
become defective within the stated warranty period, do not return to store.
Stores do not stock replacment parts and are unable to help with troubleshooting
advice. Please call 1-877- 707-5463. Have your Proof of purchase, serial number and
model number available so that the customer support agent can be of assistance.
W A R R A N T Y
1 Year Limited Warranty
This Masterchef Barbecue carries a One year limited warranty against defects in manu-
facturing workmanship. This Limited Warranty is nontransferable and becomes void if
used for commercial or rental purposes. This warranty applies only when grill is used in
Canada. The bill of sale or a copy will be required together with the serial number and
model number when making any warranty claims from Trileaf Distribution.
Trileaf Distribution reserves the right to have its representatives inspect any prod-
uct or part prior to honoring any warranty claim. Trileaf Distribution shall not be
liable for any transportation charges, or labor cost. This warranty is for replacement
of defective parts only. The Manufacturer will not be responsible for incidental or
consequential damages or any labor cost. Inability to provide proof of purchase, or if
warranty coverage has expired, any request for parts will be subject to parts, shipping
and handling fees.
This limited warranty does not cover damage due to chipping and scratching of
porcelain or painted surfaces including Cooking grates, nor does it cover corrosion or
discoloration due to misuse, lack of maintenance, grease fires, hostile environments,
accidents, alterations, abuse or neglect, improper installation and failure to read and/
or abide by any product warnings. This limited warranty does not cover any damage
sustained during removal or storage of this BBQ. Part failure due to lack of cleaning
and maintenance, including grease fires and flash fires will not be covered under this
manufacturers warranty. This limited warranty does not cover any scratches or dents,
corrosion or discoloring caused by heat, abrasive or chemical cleaners. Parts installed
from other manufactures will nullify this warranty.
1 Year Limited Warranty
Should deterioration of parts occur to the degree of non-performance within the
duration of the warranty coverage a replacement part will be provided. The following
functional parts are included under this warranty: burner, flame tamer, cooking grate,
igniter, valve assembly, and regulator.
Purchaser: By accepting delivery of this Barbecue the purchaser, hereby accepts
the foregoing and expressly waives any other remedy and damages, direct, indi-
rect, and consequential.
I N F O R M A T I O N
I N S T A L L A T I O N
A D D I T I O N A L
W A R N I N G S
U S E O F
L . P . G A S C Y L I N D E R
The installation of this appliance must be in accordance with all local codes, or in
the absence of local codes:
UÊ>>`>ÊÃÌ>>ÌÊÕÃÌÊVvÀÊÌÊÌiÊVÕÀÀiÌÊ>Ì>ÊÃÌ>`>À`Ã]ÊÜVÊ>ÌÊthis time are CAN/CGA-B149.1/2-Natural Gas/Propane installation code.
a) Do not store a spare LP-gas cylinder under or near this appliance;
b)Never fill the cylinder beyond 80 percent full; and
c) If the information in “(a)” and “(b)” is not followed exactly, a fire causing
death or serious injury may occur.
Minimum clearance to adjacent combustible materials:
UÊÇÈÊVÊÎä®ÊvÀÊvÕÀÌiÃÌÊ«ÀÌÀÕ`}Êi`}iÊÊÃ`iÊvÊL>ÀLiVÕi°UÊÇÈÊVÊÎä®ÊvÀÊvÕÀÌiÃÌÊ«ÀÌÀÕ`}Êi`}iÊÊL>VÊvÊL>ÀLiVÕi°See Drawing A
UÊÜ>ÞÃÊii«ÊÌiÊ>Ài>Ê>ÀÕ`ÊÌÃÊL>ÀLiVÕiÊVi>Ê>`ÊVi>ÀÊvÊ>ÞÊ>`Ê>ÊVLÕÃ-
tible materials such as gasoline or other inflammable liquids, paper or oily rags.
UÊDo not operate this barbecue under any overhanging or unprotected construction.
UÊ,iiLiÀÊÌÃÊL>ÀLiVÕiÊÃÊvÀÊoutdoor use only and is not for use on any boat
or recreational vehicle.
UÊ1ÃiÊÌÃÊL>ÀLiVÕiÊÕÌ`ÀÃÊÊ>ÊÜiÛiÌ>Ìi`Ê>Ài>Ê>`ÊÜiÊÀiVi`Ê>ÌÊi>ÃÌÊ3m (10’) from any dwelling or other buildings.
UÊDo not use in garages, or any other enclosed area.
UÊDo not leave your barbecue unattended while in operation.
UÊDo not obstruct the flow of combustion and ventilation air to the barbecue.
UÊDo not use while under the influence of drugs or alcohol.
UÊDo not store any spare L.P. (propane) cylinder, full or empty, under or near
your barbecue.
UÊDo not allow children to play anywhere near the barbecue.
The self-contained (propane) gas system is designed to be used with only a 9.1 kg
(20 lb) propane cylinder equipped with a type-1 cylinder valve and incorporating
an overfill protection device (O.P.D.). This barbecue cannot be connected to an
existing #510 P.O.L. type valve cylinder (which has left-handed threads).
DO NOT connect to a propane cylinder exceeding 9.1 kg capacity or use a
cylinder with any other type of cylinder valve connection device.
The type-1 valve can easily be recognized by the large external thread on the
outside of the valve.Older existing valves do not have this outer external thread.
Any attempt to connect a regulator to any connector other than the mating type-1
connector could result in fires, injuries or property damage, and could take out the
important safety features built into the type-1 system. Also connecting the #510
P.O.L. fitting to the cylinder will negate the flow control and the temperature
shut-off features built into the new type-1 connection system.
UÊ/iÊVÞ`iÀÊÃÕ`ÊÌÊiÝVii`Ê{ÇÓÊÊ£nÊ£ÉÓ®ÊÊi}ÌÊ>`ÊΣÇÊÊ£ÓÊ£ÉÓ®ÊÊ`>iÌiÀ°LP-gas supply cylinder to be used must be constructed and marked in accordance
ÜÌÊÌiÊëiVwV>ÌÃÊvÀÊ*}>ÃÊVÞ`iÀÃÊvÊÌiÊ1°-°i«>ÀÌiÌÊv/À>ëÀÌ>-
tion (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders
Spheres and Tubes for the Transportation of Dangerous Goods.
Self-contained
Propane Gas System
1
Minimum clearance of 76 cm (30’)
on both sides and back of the barbecue.
Drawing A
T R A N S P O R T A T I O N
A N D S T O R A G E
O F L . P . C Y L I N D E R
2
The Cylinder must also be equipped with:
UÊÊÃÕÌvvÊÛ>ÛiÊÜÌÊ>ÊVÀÀiVÌÊVÞ`iÀÊÛ>ÛiÊÕÌiÌÊ>ÃÊëiVwi`ÊÊVÕÀÀiÌÊÃÌ>`>À`ð
UÊ>>`>\Ê ÉÊÊ£°È}ÇÊ"ÕÌ`ÀÊ>ÃÊÀð
UÊ1°-°\Ê -Ê<Ó£°xn>ÓääÈÉ-Ê£°È>ÓääÈÊ"ÕÌ`ÀÊ}Ê««>Viða) Constructed and marked in accordance with the Specifications for LP-Gas
Þ`iÀÃÊvÊÌiÊ1°-°Êi«>ÀÌiÌÊvÊ/À>ëÀÌ>ÌÊ°"°/°®ÊÀÊÌiÊ >Ì>ÊStandard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Trans-
portation of Dangerous Goods; and Commission, as applicable; and
b)Cylinder connection device compatible with the connection for outdoor
cooking appliances.
c) A listed Overfilling Protection Device (O.P.D.).
d) A safety relief valve with direct connection to the vapour space of the cylinder.
e) A collar to protect the tank shut-off valve.
f ) A device for vapour withdrawal.
g) A ring on the bottom to secure the tank to its support assembly.
Warning
UÊÜ>ÞÃÊÌÕÀÊvvÊÌiÊVÞ`iÀÊÛ>ÛiÊV«iÌiÞÊÜiÊÌiÊL>ÀLiVÕiÊÃÊÌÊÊÕÃi°UÊÜ>ÞÃÊ>`iÊÌiÊÌ>ÊÛ>ÛiÊÜÌÊÕÌÃÌÊV>Ài°UÊ iÛiÀÊViVÌÊ>ÊÕÀi}Õ>Ìi`Ê°*°Ê}>ÃÊVÞ`iÀÊÌÊÌiÊL>ÀLiVÕi°UÊÜ>ÞÃÊii«ÊÌiÊVÞ`iÀ]ÊÊÕÃi]ÊÃiVÕÀiÞÊv>ÃÌii`ÊÊ>ÊÕ«À}ÌÊ«ÃÌ°UÊ iÛiÀÊÃÌÀiÊ>Êë>ÀiÊVÞ`iÀ]Êi«ÌÞÊÀÊvÕ]Êi>ÀÊÀÊÕ`iÀÊÌiÊL>ÀLiVÕiÊwhen in operation.
UÊ iÛiÀÊiÝ«ÃiÊÌiÊVÞ`iÀÃÊÌÊ`ÀiVÌÊÃÕ}ÌÊÀÊiÝViÃÃÛiÊi>Ì°UÊ iÛiÀÊÃiÀÌÊ>ÞÊ`ÊvÊLiVÌÃÊÌÊÌiÊÛ>ÛiÊÕÌiÌÊ>ÃÊÌÃÊ>ÞÊ`>>}iÊÌiÊbackcheck; a backcheck that is damaged can leak, and a leaking propane cylinder
can result in fires or explosions, property damage, severe injuries or death.
To Connect Regulator
Carefully insert brass nipple of regulator connection into tank outlet. Screw black
plastic nut clockwise onto tank valve outlet until it comes to a stop. Hand-tighten
only. Do not use tools of any kind.
The propane cylinder is totally safe when handled properly, but if misused, the
result could be an explosion or fire resulting in serious personal injury and/or
property damage.
Warnings
UÊÜ>ÞÃÊÀiV>«ÊÌiÊVÞ`iÀÊÜÌÊV>«Ê«ÀÛ`i`ÊÜiÊÌÊViVÌi`ÊÌÊÌiÊL>ÀLiVÕi°UÊDo not store the cylinder in any enclosed area such as a garage, and make sure
the storage area has lots of ventilation.
UÊDo not store the cylinder near any appliances, or in any areas that may become
hot such as the trunk of a vehicle.
UÊ>iÊÃÕÀiÊÌiÊVÞ`iÀÊÃÊÕÌÊvÊÌiÊÀi>VÊvÊV`Ài°UÊ7iÊÌÀ>ëÀÌ}ÊÀÊÃÌÀ}ÊÌiÊVÞ`iÀ]Ê>iÊÃÕÀiÊÌÊÃÊÊ>ÊÕ«À}ÌÊ«ÃÌÊand not on its side.
UÊDo not smoke around the cylinder, especially when transporting it in a vehicle.
D A N G E R
UÊ 6,ÊÃÌÀiÊ>Êë>ÀiÊ*ÊÌ>ÊÕ`iÀÊÀÊnear grill or in enclosed areas.
UÊ iÛiÀÊwÊÌiÊVÞ`iÀÊLiÞ`Ênä¯ÊvÕ°UÊÊÛiÀwi`ÊÀÊ«À«iÀÞÊÃÌÀi`ÊÌ>ÊÃÊ>Ê>â>À`Ê`ÕiÊÌÊ«ÃÃLiÊ}>ÃÊÀii>ÃiÊvÀÊÌiÊÃ>viÌÞÊÀiivÊÛ>Ûi°UÊvÊÞÕÊÃii]ÊÃiÊÀÊi>ÀÊiÃV>«}Ê}>Ã]Êi`>ÌiÞÊ}iÌÊ>Ü>ÞÊvÀÊÌiÊ*ÊÌ>É}ÀÊ>`ÊV>ÊÞÕÀÊwÀiÊ`i«>ÀÌiÌ°UÊvÊÌiÊ>LÛiÊÃÊÌÊvÜi`ÊiÝ>VÌÞ]Ê>ÊwÀiÊV>ÕÃ}Ê`i>ÌÊÀÊÃiÀÕÃÊÕÀÞÊ
>ÞÊVVÕÀ°
F I L L I N G T H E
L . P . C Y L I N D E R
S A F E T Y H O S E
A N D R E G U L A T O R
For safety reasons the LP gas cylinder, if supplied with your barbecue, has been
shipped empty. The cylinder must be filled prior to use and must have the air
purged. For safety, follow these instructions when having your cylinder filled:
UÊ>ÛiÊÞÊÞÕÀÊV>ʵÕ>wi`Ê*Ê}>ÃÊ`i>iÀÊwÊÀÊÀi«>ÀÊ>ÊVÞ`iÀ°UÊDo not overfill the cylinder beyond the safe 80% fill level.
UÊ>iÊÃÕÀiÊÌiÊ`i>iÀÊÌiÃÌÃÊ>`ÊViVÃÊÌiÊVÞ`iÀÊvÀÊi>ÃÊ>vÌiÀÊw}°Propane Models: Your barbecue is designed to operate on L.P. propane gas at a
«ÀiÃÃÕÀiÊvÊÓ°Ç{Ê«>Ê££ÊÜ>ÌiÀÊVÕ®°ÊÊÀi}Õ>ÌÀÊ«ÀiÃiÌÊÌÊÌÃÊ«ÀiÃÃÕÀiÊÃÊÃÕ«-
plied with the barbecue and must be used.
This regulator is equipped with the type-1 quick-closing connecting system, which
incorporates these safety features:
UÊ7ÊÌÊ>ÜÊ}>ÃÊÌÊyÜÊÕÌÊ>Ê«ÃÌÛiÊÃi>Ê>ÃÊLiiÊ>`i°UÊ>ÃÊ>ÊÌiÀ>ÊV«iÌÊÌ>ÌÊÜÊ>ÕÌ>ÌV>ÞÊÃÕÌÊvvÊÌiÊyÜÊvÊ}>ÃÊLi-
tween 115–150ºC (240–300ºF).
UÊ>ÃÊ>ÊyÜÊÌ}Êvi>ÌÕÀi]ÊÜVÊÜÊÀiÃÌÀVÌÊÌiÊyÜÊvÊ}>ÃÊÌÊ£äÊVÕLVÊviiÌÉÕÀ°Warning
Should the large, black thermal-sensitive coupling nut be exposed to any extreme
temperatures above 115ºC it will soften and allow the regulator probe to disengage
from the valve, and will shut off the gas. Should this occur, do not try to recon-
nect the nut; instead replace the whole regulator assembly with a new one (see the
attached parts listing for details). The regulator probe also contains a flowsensitive
feature, which limits the flow of gas to 10 cubic feet/hour, in the event of a regula-
tor malfunction or hose leak. If the flow control feature is activated, the cause
of this excessive gas flow should be investigated and corrected before using the
barbecue again.
3
W A R N I N G
If the above instructions are not completely adhered to, it could cause a
fire/explosion, resulting in death or serious Injury, or property damage.
S A F E T Y
L E A K T E S T I N G
Attention: Improperly lighting the barbecue can activate the flow control feature,
resulting in lower heat output. If this occurs, the re-flow feature must be reset by
turning off all the burner controls and the cylinder valve. Wait at least 30 seconds
before slowly turning on the cylinder valve, and then after another 5 seconds turn
the burner valve on and light the barbecue.
UÊ iÛiÀÊViVÌÊÌÃÊL>ÀLiVÕiÊÌÊ>ÊÕÀi}Õ>Ìi`Ê«À«>iÊ}>ÃÊÃÕ««Þ]ÊÀÊÌÊ>ÌiÀÊkind of gas. Do not alter or change the hose or regulator in any way.
UÊ6ÃÕ>ÞÊëiVÌÊÌiÊÜiÊÃiÊ>ÃÃiLÞÊLivÀiÊi>VÊÕÃiÊvÀÊiÛ`iViÊvÊÜi>ÀÊÀÊdamage such as cracks, burns, or even cuts. If any damage is found, replace the
>ÃÃiLÞÊLivÀiÊÕÃ}ÊÌiÊL>ÀLiVÕi°Ê1ÃiÊÞÊÌiÊÀiVi`i`ÊÀi«>ViiÌÊhose.
UÊ/Ê>Û`Ê«ÃÃLiÊ`>>}iÊÌÊÌiÊÃi]Êdo not allow any grease or other hot mate-
rials to fall on the hose, and make sure the hose does not contact any hot surfaces
of the barbecue.
UÊ/iÊViVÌÊwÌÌ}ÊÕÃÌÊLiÊ«ÀÌiVÌi`ÊÜiÊ̽ÃÊ`ÃViVÌi`ÊvÀÊÌiÊcylinder. Do not allow the fitting to bump or drag on the ground as nicks and
scratches could help create a leak when connecting back to the cylinder.
UÊÌÊÃÊ«ÀÌ>ÌÊÌÊ`ÊÌiʺi>Ê/iÃ̻ʫÀVi`ÕÀiÊiÛiÀÞÊÌiÊ>ÊVÞ`iÀÊÃÊÀiwi`]ÊÀÊ>ÞÊof the components are changed, and especially at the beginning of a new season.
Attention: A leak test ensures that there are no gas leaks prior to lighting your barbeque.
Perform A “Leak Test”
UÊivÀiÊ}Ì}ÊÞÕÀÊL>ÀLiVÕiÊvÀÊÌiÊwÀÃÌÊÌi°UÊÛiÀÞÊÌiÊÌiÊVÞ`iÀÊÃÊÀiwi`]ÊÀÊ>ÞÊV«iÌÊÃÊÀi«>Vi`°UÊÌÊi>ÃÌÊViÊiÛiÀÞÊÞi>À]Ê«ÀiviÀ>LÞÊ>ÌÊÌiÊÃÌ>ÀÌÊvÊÌiÊÃi>ðUÊ7iÊ>Û}Ê`vwVÕÌÞÊ}Ì}ÊLÕÀiÀÃ]ÊÀÊiÝ«iÀiV}ÊÀÀi}Õ>ÀÊLÕÀÊ«>ÌÌiÀðThe “Leak Test” must be done outdoors, away from heat, open flames and flammable
liquids. Do notÊÃiÊÜiÊ«iÀvÀ}ÊÌiÊÌiÃÌ°Ê1ÃiÊÞÊ>ÊÝÌÕÀiÊvÊxäÉxäʵÕ`Êsoap and water for leak testing. Never use a match or open flame.
The Following Must Be Checked
UÊ/iÊÌ>ÊÛ>ÛiÊVÕ`}ÊÌiÊÌÀi>`ÃÊÌÊÌiÊÌ>Ê`À>Ü}Ê®°UÊÊÌ>ÊÜi`ÃÊ`À>Ü}Ê®°UÊ,i}Õ>ÌÀÊwÌÌ}ÃÊ>`ÊÌ>ÊViVÌÃÊ`À>Ü}Ê®°UÊÊÃiÊViVÌÃÊ`À>Ü}Ê®]Ê«ÕÃÊÃ`iÊLÕÀiÀÊÃiÃÊvÊÃÊiµÕ««i`Ê`À>Ü}Ê®°UÊ7ÌÊ>ÊiÜÞÊwi`Ê>`ÊÌiÃÌi`Ê«À«>iÊÌ>Ê>ÌÌ>Vi`ÊÌÊÌiÊL>ÀLiVÕiÊ>`Ê>ÊÌiÊcontrols turned OFF, slowly open the cylinder valve one full turn.
UÊÀÕÃÊ->«ÊÃÕÌÊÊ>ÊViVÌÃÊ>`ÊV«iÌÃÊÃÌi`Ê>LÛiÊ>`ÊÃÜÊÊÌiÊ`À>Ü}ÃÊ]Ê]ÊÊ>`Ê°UÊÊV>ÀivÕÞÊvÀÊLÕLLiÃÊvÀ}]ÊÜVÊÃÊ>Ê`V>ÌÊvÊi>}Ê}>ðUÊ/}ÌiÊÌiÊViVÌÃÊ>ÌÊÌiÊLÕLLi`Ê>Ài>ÃÊÕÌÊÀiÌiÃÌ}ÊÃÜÃÊÊ`V>ÌÊvÊany leaks (shut off cylinder while correcting any leaks).
UÊ-ÕÌÊvvÊÌiÊVÞ`iÀÊÛ>ÛiÊ>`ÊiÃÕÀiÊ>ÊVÌÀÊÛ>ÛiÃÊ>ÀiÊvv°UÊÊÌÊÕÃiÊÌiÊL>ÀLiVÕiÊvÊ>ÞÊi>ÃÊV>ÌÊLiÊÃÌ««i`°Ê/ÕÀÊvvÊÌiÊ}>ÃÊVÞ`iÀÊvalve, remove the gas cylinder and seek assistance from a qualified gas appliance
service mechanic or gas dealer.
4
Drawing B
Drawing D
Drawing C
À>Ü}ÊvÊiµÕ««i`ÊÜÌÊ>ÊÃ`iÊLÕÀiÀ®
P R I O R T O U S I N G
C A U T I O N
S P I D E R A L E R T ÊÌÊÕÃiÊÞÕÀÊL>ÀLiVÕiÊÕÌÊÞÕÊ>ÛiÊV>ÀivÕÞÊÀi>`Ê>`ÊvÕÞÊÕ`iÀÃÌ>`Ê>ÊÌiÊvÀ>ÌÊÊÌÃÊ>Õ>°Ê*i>ÃiÊiÃÕÀiÊÌiÊvÜ}\UÊ9ÕÀÊL>ÀLiVÕiÊÃÊ«À«iÀÞÊ>ÃÃiLi`°UÊ/iÀiÊ>ÀiÊÊi>ÃÊÊÌiÊÃÞÃÌiÊÃiiʺi>Ê/iÃÌ»®°UÊ/iÊLÕÀiÀÊÃÊ«À«iÀÞÊ>ÃÃiLi`]ÊÜÌÊÌiÊÛiÌÕÀÊÌÕLiÃÊÃi>Ìi`ÊÛiÀÊÌiÊÛ>ÛiÊÕÌ-
lets (drawing F) and that there is nothing blocking the venturi tubes (drawing G).
UÊÃÕÀiÊÌ>ÌÊ>Ê«ÜiÀÊVÀ`ÃÊ>`ÉÊÀÊ}>ÃÊÃÕ««ÞÊÃiÃÊÜÊÌÊÌÕVÊÀÊLiÊi>ÀÊÌiÊsurfaces that will get hot.
UÊ/iÊL>ÀLiVÕiÊÃÊÊ>ÊÃ>viÊV>ÌÊÃiiÊÃÌ>>Ì®°ÃÕÀiÊÌ>ÌÊÌiÊÛ>ÛiÊÕÌiÌÃÊ}ÌiÀÊiiVÌÀ`i®Ê>ÀiÊ>ÃÃiLi`ÊÌÊÌiÊÛiÌÕÀÊÌÕLiÃÊ>««ÀÝ>ÌiÞÊÈÊÊ£É{®Ê>`ÊÌ>ÌÊÌiÊÛ>ÛiÊÕÌiÌÃÊ>`ÊÛiÌÕÀÊÌÕLiÃÊ>ÀiÊapproximately parallel to the bottom of the lower body.
If you notice that your grill is getting hard to light or that the flame is not as
strong as it should be, take the time to check and clean the venturis.
In some areas of the country, spiders or small insects have been known to create
“flashback” problems. The spiders spin webs, build nests and lay eggs in the grill is
6iÌÕÀÊÌÕLiîÊLÃÌÀÕVÌ}ÊÌiÊyÜÊvÊ}>ÃÊÌÊÌiÊLÕÀiÀ°Ê/iÊL>Vi`Õ«Ê}>ÃÊV>Ê}ÌiÊÊÌiÊ6iÌÕÀÊLi`ÊÌiÊVÌÀÊ«>i°Ê/ÃÊÃÊÜÊ>ÃÊ>Êy>ÃL>VÊ>`ÊÌÊcan damage your grill and even cause injury.
/Ê«ÀiÛiÌÊy>ÃL>VÃÊ>`ÊiÃÕÀiÊ}`Ê«iÀvÀ>ViÊÌiÊLÕÀiÀÊ>`Ê6iÌÕÀÊ>ÃÃi-
bly should be removed from the grill and cleaned before use whenever the grill has
been idle for an extended period.
5
W A R N I N G
Natural Hazards
Insects ans Spiders
Drawing G
Drawing F
ÃiÀÌÊÛ>ÛiÊÕÌiÌÃÊÌÊ6iÌÕÀÊÌÕLiÃ
>««ÀÝ>ÌiÞÊÈÊ£É{»®During shipment or storage, it’s possible that small insects like spiders could
find their way into the venturi tubes and nest or make webs. This could block
the flow of gas through the venturi tube causing a smoky yellowish flame, or
prevent a burner from lighting. It could even cause the gas to burn outside the
Venturi tube, which could seriously damage your grill. If these occurs, turn
off the gas flow and wait for the barbecue to cool down. When the barbecue
has cooled, remove the burner and clean out the venturi tubes with a brush or
pipe cleaner. Replace the burner and ensure that the venturi tubes are seated
over the Igniter Electrode located on the gas valves. Cleaning the venturi tubes
should be conducted periodically, especially at the start of the season.
Note: Damage resulting from blocked venturi tubes is not covered under
the warranty.
Control
*>iGas Collector
ÝÊEÊ}ÌÀvÌÊ"ÕÌ
ÕÀiÀÊÃÃiLÞ,iÛi
ÕÀiÀÊ«Ã-«`iÀÊ7iLÃ
Ã`iÊ6iÌÕÀi>Ê"ÕÌÊ6iÌÕÀBurner
6iÌÕÀ6>ÛiAir Shutter -«`iÀÊ7iLÃ
Ã`iÊ6iÌÕÀ
L I G H T I N G
T H E B A R B E C U E
Prior to lighting your barbeque, visually check all hoses before each use, for nicks,
cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not
use your barbeque. A replacement hose and regulator is required.
UÊ>iÊÃÕÀiÊÞÕÊ>ÛiÊvÜi`Ê>ÊÌiÊViVÃ]Ê«ÀVi`ÕÀiÃÊ>`ÊÃÌÀÕVÌÃÊÊ>Êprevious sections before attempting to light the barbecue.
Important
UÊÜ>ÞÃÊÀ>ÃiÊÌiÊL>ÀLiµÕiÊ`ÊLivÀiÊ}Ì}ÊÌiÊLÕÀiÀ°UÊDo not lean over the barbeque when lighting in case of back flash.
UÊ>}ÊÃÕÀiÊÌiÊ>ÊL>ÀLiVÕiÊVÌÀÊLÃÊ>ÀiÊvv]ÊÃÜÞÊ>`ÊV>ÀivÕÞÊ«iÊthe propane gas cylinder valve.
UÊ6ÃÕ>ÞÊViVÊÌiÊy>iÃÊiÛiÀÞÊÌiÊÞÕÊ}ÌÊÞÕÀÊL>ÀLiµÕi°ÊvÊÌiÊy>iÊÃÊ>L-
normally small or smokey yellow – shut off the barbeque and check the venturi
tubes for blockage or refer to the Troubleshooting Guide.
Using The Igniter To Light The Burner
ÃÕÀiÊLÕÀiÀÊVÌÀÊLÃÊÊÌiÊvvÊ«ÃÌÊLivÀiÊ«i}Ê}>ÃÊÃÕ««Þ°1. Open the lid before lighting.
2. Open the gas supply valve and wait 5 seconds.
3. Push in and turn a single main burner control knob to ‘HIGH’.
4. Depress the Push button igniter.
5. If the burner does not light immediately (within four seconds), turn burner
control knob off and wait 5 minutes to clear the gas.
È°Ê,i«i>ÌÊÃÌi«ÃÊ£ÊÌÊx°ÊvÊLÕÀiÀÊÃÌÊv>ÃÊÌÊ}Ì]ÊÀiviÀÊÌÊÌiÊ/ÀÕLiÃÌ}ÊÕ`iÊto determine the cause and solution, or try the Match Lighting procedure below.
6
C A U T I O N
If ignition does NOT occur in 5 seconds, turn the burner controls OFF,
wait 5 minutes and repeat the lighting procedure.
If the burner does not ignite with the valve open, gas will continue to
flow out of the burner and could accidently ignite with risk of injury.
Match-Lighting
Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP cylinder.
2. Push in and turn left burner knob to HI. Be sure burner lights and stays lit.
3. Place lit match into match holder, then into lighting hole on left side of grill.
Match Lighting Procedure
}Ì}ÊÌiÊÌiÀÊÃ`iÊvÊÌiÊ`Õ>ÊLÕÀiÀ\ÊOnce one side of the dual burner has
been lit, push in and turn the other control knob to ‘HIGH’. The unlit burner will
light automatically.
Shutting Down The Barbecue After Use
UÊ/ÕÀÊvvÊÌiÊ}>ÃÊVÞ`iÀÊÛ>Ûi°UÊ/ÕÀÊÌiÊLÕÀiÀÊVÌÀÊÛ>ÛiÊÌÊÌiʺ"vvʻʫÃÌ°This sequence is important as it prevents residual gas from being left in the system
under pressure and will make the next use easier.
7
WA R N I N G
If the heat output is too low, the flow control feature may have been acti-
vated by a gas leak or improper lighting procedure.
If so, turn off the burner valve and cylinder valve, and perform the “Leak
Test”. If there aren’t any leaks, re-light the burner.
WA R N I N G
Never stand with your head directly over the Barbecue when preparing to
light the main burners, to prevent possible bodily injury.
WA R N I N G
IF THE SELECTED BURNER DOES NOT LIGHT,
immediately turn the burner control knob and cylinder valve to the OFF
position, to prevent gas buildup. Wait five minutes for the gas to clear and
then repeat the preceding starting procedure. If the burner will not light
when using the ignitor, follow the match lighting instructions.
Use this slot for manual match-lighting
T I P S O N U S I N G
Y O U R B A R B E C U E
First time use: Before cooking, turn on the barbecue and operate on “High” for
about 10–15 minutes with the lid open. Close the lid and continue to run the bar-
becueon “High” for another few minutes. Perform shut down procedure and allow
your BBQ to cool down before re-lighting.
Preparation: The barbecue should be preheated to get the heat plate hot before add-
ing any food. This is done by lighting the barbecue and running at “High” for up to
ten minutes with the lid down. If the food you are cooking needs a lower tempera-
ture, turn the control knob to the required setting before adding food.
Cooking Time: Get to know your grill. Cooking time will depend on foods being
cooked, the thickness of food and the weather. You will learn that on a hot day, a
lower setting will work better and on a cold day a higher setting may work better. Do
not attempt to reduce cooking time by cooking at higher temperatures.
Flare-ups: Always monitor the BBQ carefully while cooking and turn the flame level
`ÜÊÀÊ"ÊvÊy>Ài1«ÃÊÌiÃvÞ°Ê>ÀiÕ«ÃÊV>ÊVÀi>ÃiÊÌiÊÌi«iÀ>ÌÕÀiÊÊÌiÊbarbecue and add to the buildup of grease, increasing the risk of a grease fire. Some
flare-ups are normal to create smoke, which helps add to the flavour of your food. To
keep these flare-ups to the desire level, do the following:
UÊÜ>ÞÃÊÌÀÊv>ÌÊvÀÊÃÌi>ÃÉÀi`Êi>ÌÃÊLivÀiÊ}À}°UÊÊVViÊ>`Ê«ÀÊÊ>ÊÜiÀÊÃiÌÌ}°UÊ>iÊÃÕÀiÊÌiÊi>ÌÊ«>ÌiÊÃÊÀi>Ã>LÞÊVi>°UÊ>iÊÃÕÀiÊÌiÊ}Ài>ÃiÊ`À>ÊiÊÃÊVi>ÀÊ>`ÊÌ>ÌÊÌiÊ}Ài>ÃiÊV>ÌViÀÊÃÊÌÊwi`°UÊÜ>ÞÃÊVÊÜÌÊÌiÊ`Ê`Ü]Ê>`ÊVÊ>ÌÊÌiÊÜiÃÌÊivwViÌÊi>ÌÊÃiÌÌ}°Note: With the lid down, you will keep a more consistent temperature inside the
cooking area and use less energy/gas.
nW A R N I N G
Do Not leave your barbecue unattended, and watch out for chil-
dren around the barbecue. Make sure the barbecue is functioning
safely at all times. DO NOT move the barbecue while cooking.
C L E A N I N G
A N D M A I N T E N A N C E
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you
have trouble igniting grill.
1. Turn off control knobs and LP cylinder.
Ó°ÊÊ,iÛiÊV}Ê}À>ÌiÊ>`Êy>iÊÌ>iÀΰÊÊ1`iÀÊ}ÀÊÀiÛiÊ}Ài>ÃiÊVÕ«]Ê`ÃViVÌÊ}ÌÀÊÜÀiÊvÀÊLÕÀiÀ°4. Inside grill remove burner assembly (A), clean ceramic portion of electrode
with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner upside down on
flat surface, insert garden hose to force water through tubes. Make sure water
comes out of all burner holes. Open clogged holes with a thin wire. Shake out
excess water and examine holes. Due to normal wear and corrosion some holes
may become enlarged. If any large cracks or holes are found replace burner.
È°ÊÊvÊ}ÀÊÃÊÌÊLiÊÃÌÀi`]ÊV>ÌÊLÕÀiÀÊ}ÌÞÊÜÌÊV}Ê°Ê7À>«ÊÊ«ÀÌiVÌÛiÊcover to keep insects out.
Ç°ÊÊvÊÌÊÃÌÀ}Ê}ÀÊ>vÌiÀÊVi>}]ÊÀi«>ViÊLÕÀiÀÊÌÊ}ÀÊLÌÌ°Very Important: Burner tubes must re-engage valve openings. See illustration (A).
n°ÊÊ,i>ÌÌ>VÊ}ÌÀÊÜÀiÊÌÊiiVÌÀ`i°°ÊÊ,i«ÃÌÊy>iÊÌ>iÀÊ>`ÊV}Ê}À>Ìi°Ê,i>ÌÌ>VÊVi>Ê}Ài>ÃiÊVÕ«ÊÌÊ}Ài>ÃiÊ°10. Before cooking again on grill, perform a “Leak Test” and “Burner Flame Check”.
Storing Your Grill
UÊi>ÊV}Ê}À>ÌiðUÊ-ÌÀiÊÊ`ÀÞÊV>Ì°UÊ7iÊ*ÊÌ>ÊÃÊViVÌi`ÊÌÊ}À]ÊÃÌÀiÊÕÌ`ÀÃÊÊÜiÊÛiÌ>Ìi`Êë>ViÊ>`Êout of reach of children.
UÊÛiÀÊ}ÀÊvÊÃÌÀi`ÊÕÌ`ÀðUÊ-ÌÀiÊ}ÀÊ`ÀÃÊ" 9ÊvÊ*ÊÌ>ÊÃÊÌÕÀi`ÊvvÊ>`Ê`ÃViVÌi`]ÊÀiÛi`Êfrom grill and stored outdoors.
UÊ7iÊÀiÛ}Ê}ÀÊvÀÊÃÌÀ>}iÊvÜʺi>}ÊÕÀiÀÊÃÃiLÞ»ÊÃÌÀÕV-
tions before starting grill.
9
ÀÀiVÌÊLÕÀiÀÌÛ>ÛiÊi}>}iiÌBurner Tube 6>Ûi
Food Safety
Food safety is a very important part of enjoying the outdoor cooking experience.
To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after
handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat foods to avoid cross
VÌ>>Ì°Ê1ÃiÊ>ÊVi>Ê«>ÌÌiÀÊ>`ÊÕÌiÃÃÊÜiÊÀiÛ}ÊVi`Êv`ð
Cook:ÊÊi>ÌÊ>`Ê«ÕÌÀÞÊÌÀÕ}ÞÊÌÊÊL>VÌiÀ>°Ê1ÃiÊ>ÊÌiÀiÌiÀÊÌÊensure proper internal food temperatures.
Chill:Ê,ivÀ}iÀ>ÌiÊ«Ài«>Ài`Êv`ÃÊ>`ÊivÌÛiÀÃÊ«À«ÌÞ°How To Tell If Meat Is Grilled Thoroughly
UÊi>ÌÊ>`Ê«ÕÌÀÞÊVi`ÊÊ>Ê}ÀÊvÌiÊLÀÜÃÊÛiÀÞÊv>ÃÌÊÊÌiÊÕÌÃ`i°Ê1ÃiÊ>Êmeat thermometer to be sure food has reached a safe internal temperature, and cut
into food to check for visual signs of doneness.
UÊ7iÊ«ÕÌÀÞÊÃÕ`ÊÀi>VÊ£näcÊÆÊLÀi>ÃÌÃ]Ê£ÇäcÊ°ÊÕViÃÊÃÕ`ÊÀÕÊVi>ÀÊ>`Êflesh should not be pink.
UÊ>LÕÀ}iÀÃÊ>`iÊvÊ>ÞÊ}ÀÕ`Êi>ÌÊÀÊ«ÕÌÀÞÊÃÕ`ÊÀi>VÊ£Èäc]Ê>`ÊLiÊbrown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and
V«ÃÊV>ÊLiÊVi`ÊÌÊ£{xcÊ°ÊÊVÕÌÃÊvÊ«ÀÊÃÕ`ÊÀi>VÊ£Èäc°UÊ 6,Ê«>ÀÌ>ÞÊ}ÀÊi>ÌÊÀÊ«ÕÌÀÞÊ>`ÊwÃÊV}Ê>ÌiÀ°ÊÊv`ÊV-
pletely to destroy harmful bacteria.
UÊ7iÊÀii>Ì}ÊÌ>iÕÌÊv`ÃÊÀÊvÕÞÊVi`Êi>ÌÃÊiÊÌÊ`}Ã]Ê}ÀÊÌÊ£Èxc]Êor until steaming hot.
10
T R O U B L E S H O O T I N G G U I D E
Problem Possible Causes Corrective Action
ÊUÊVi`ÊÛiÌÕÀÊÌÕLiÃÊUÊi>ÊÕÌÊLV>}iÊUÊÞ`iÀÊÀÊ}>ÃÊÃÕ««ÞÊÛ>ÛiÊÌÕÀi`ÊvvÊUÊ"«iÊVÞ`iÀÊÀÊ}>ÃÊÃÕ««ÞÊÛ>ÛiÊUÊ6iÌÕÀÊÌÕLiÃÊÌÊ«À«iÀÞÊÃi>i`ÊÛiÀÊUÊÃÕÀiÊ«À«iÀÊÛiÌÕÀÊÌÕLiÊ>ÃÃiLÞ
ÊÊÊÊÛ>ÛiÊ}ÌiÀÊiiVÌÀ`iÃÊUÊÕÀiÀÊ«ÀÌÃÊLVi`ÊUÊi>ÉÀi«>ViÊLÕÀiÀÊUÊÜÊÀÊÕÌÊvÊ«À«>iÊUÊ,iwÊVÞ`iÀÊUÊÜÊVÌÀÊ`iÛViÊ>VÌÛ>Ìi`ÊUÊÜÊVÀÀiVÌÊ}Ì}Ê«ÀVi`ÕÀi]
ÊÊÊÊÊ>`Ê«iÀvÀÊi>ÊÌiÃÌÊUÊ,i}Õ>ÌÀÊÌÊvÕÞÊÌ}Ìii`ÊÌÊVÞ`iÀÊUÊ/}ÌiÊÀi}Õ>ÌÀÊvÕÞÊ>`ÊÌ}Ìi®ÊÌÊVÞ`iÀ
ÊÊUÊ-ÌÀ>}ÌiÊvÕiÊÃiÊUÊ*>ÀÌ>ÞÊLVi`ÊÛiÌÕÀÊÌÕLiÃÊUÊi>ÊÕÌÊLV>}iÊUÊÝViÃÃÊV}ÊÃ>ÌÃÊÊLÕÀiÀÊUÊi>ÊLÕÀiÀÊUÊÀÊÃÕÌÌiÀÊVÃi`ÊÃ`iÊ>`ÊÀi>ÀÊÀÌÃÃiÀiÊLÕÀiÀÊÞ®ÊUÊ"«iÊ>ÀÊÃÕÌÌiÀÊUÊÃiÊÜÀiÊViVÌÊUÊ>iÊÃÕÀiÊ>ÊViVÌÃÊ>ÀiÊÌ}ÌÊUÊÀiÊiiVÌÀ`iÊViÀ>VÊUÊÃÕÀiÊViVÌÀÊLÝ]ÊLÕÀiÀÊ>`
ÊUÊ*ÀÊ}ÀÕ`ÊÊÊÊ}ÌiÀÊ>ÀiÊ>ÃÃiLi`Ê«À«iÀÞÊUÊ>ÕÌÞÊ}ÌiÀÊUÊ,i«>ViÊ}ÌiÀÊUÊ}ÊÜ`ÊV`ÌÃÊUÊ,iV>ÌiÊL>ÀLiVÕiÊL>VÊÌÜ>À`ÃÊÜ`ÊUÊ*À«>iÊÜÊUÊ,iwÊVÞ`iÀÊUÊÝViÃÃÛiÊv>ÌÊÊi>ÌÊUÊ/ÀÊi>Ì]ÊÌÕÀÊ`ÜÊLÕÀiÀÊVÌÀÃÊ>`ÉÀÊvÕiÊÃÕ««ÞÊUÊÀi>ÃiÊ`À>Ê«Õ}}i`ÊUÊi>ÊV>ÃÌ}ÊL>ÃiÊ>`ÊLÕÀiÀ
ÊÊUÊi>Êi>ÌÊ«>ÌiÊUÊ}ÊÃÞÃÌiÊÌÊ«ÃÌi`ÊVÀÀiVÌÞÊUÊ*ÃÌÊV}ÊÃÞÃÌiÊVÀÀiVÌÞÊUÊVi`ÊÛiÌÕÀÊÌÕLiÃÊUÊi`>ÌiÞÊÃÕÌÊvvÊ}>ÃÊ>ÌÊÃÕÀVi]
ÊÊÊÊÊ>ÜÊ}ÀÊÌÊVÊ>`ÊVi>ÊÕÌÊÛiÌÕÀÊÌÕLiÃÊUÊ/ÃÊÃÊÌÊ>Ê`iviVÌÊÀÊ>Ê>â>À`ÊUÊ/i«À>ÀÞÊV`ÌÊV>ÕÃi`ÊLÞÊ}ÊÕÌÃ`iÊ
ÊÊÊÊÊÌi«iÀ>ÌÕÀiÃÊ>`Ê>ÊvÕÊ«À«>iÊVÞ`iÀÊUÊ*Õ}}i`]ÊÀÕÃÌi`ÊÀÊi>}ÊLÕÀiÀÊUÊi>ÉÀi«>ViÊLÕÀiÀ11
Burner will not light
(match or igniter)
Burners not hot enough
>iÃÊÃÞÊÞiÜBurner lights with match
but not with igniter
>iÊLÜÃÊÕÌÉ`Ü
through base
/ÊÕVÊi>ÌÉiÝViÃÃÛi
y>ÀiÕ«Flames under heat
control console
,i}Õ>ÌÀÊÕ}V«iÌiÊy>iFor product inquires, parts, and warranty and troubleshooting support, please call 1-877-707-5463.
P A R T S L I S T
Item No. Quantity Description Part No.
AA 1 /«Ê`G437-0026-01
AB 1 >`iÊ/«Ê`G306-0002-01
AC 1 Thermometer G305-0039-01
AD 2 1««iÀÊ}iG436-0042-01
BA 1 ÕÀiÀÊÝÊÃÃiLÞG437-1301-01
BB 1 Burner G437-0100-01
BC 1 iVÌÀ`iÊÜÉÊÜÀi]Ê}ÌiÀG305-0026-02
BD 1 Flame tamer G434-0005-01
1 Cooking Grate G434-0004-01
BF 1 7>À}Ê,>VG437-0032-02
BG 2 ÜiÀÊ}iG210-0019-01
1i>ÌÊ-i`G434-0009-01
CA 1 ÌÀÊ*>iG434-0041-01
CB 1 *ÕÃÊÕÌÌÊ}ÌiÀG206-0301-01
CC 3 Control Knob G401-0023-01
CD 1 6>ÛiÊÃÃiLÞG434-0600-01
1Ài>ÃiÊVÕ«ÊG401-0067-01
CF 1 Ài>ÃiÊVÕ«G430-0033-01
CG 1 iÌ>ÊÃiG305-0015-01
1-`iÊÕÀiÀÊ6>ÛiG304-0036-01
1,i}Õ>ÌÀG402-0069-01
DA 1 ,}ÌÊÃ`iÊÃivG305-0300-01
DB 2 ,}ÌÊ-`iÊ-ivÊÀ>ViÌÊ£ÊG305-0034-01
DC 2 ivÌÊ-`iÊ-ivÊÀ>ViÌÊÓÊG305-0033-01
DD 1 ÕÀiÀÊÝÊ-Õ««ÀÌÊ,}Ì®G305-0031-02
1ÕÀiÀÊÝÊ-Õ««ÀÌÊivÌ®G305-0030-02
DF 1 ivÌÊÃ`iÊÃivG434-3400-01
DG 1 -`iÊÕÀiÀÊÀ«Ê*>G304-0016-01
1-`iÊÕÀiÀÊiVÌÀ`iÊÜÉÊÜÀiG434-0040-01
1 Side Burner G437-3400-01
DJ 1 Side Burner Cooking Grate G303-0022-01
2,i>ÀÊÀ>ViG434-0006-01
11««iÀÊÀÌÊ*>iG434-2501-01
1/>ÊiÝVÕÃ]ÊÜÀiÊvÀ>iG434-0010-01
FA 2 1««iÀÊi}Ê-Õ««ÀÌÊ>ÀG305-0600-01
FB 1 >VÊ,}ÌÊ>ÀÌÊi}Îäxää£nä£FC 1 ÀÌÊ,}ÌÊ>ÀÌÊi}G305-0017-01
FD 1 >VÊivÌÊ>ÀÌÊi}G305-0020-01
1ÀÌÊivÌÊ>ÀÌÊi}G305-0019-01
FF 2 `Ê>«ÃÓänää£Óä£FG 2 Bottom Brace G305-0021-01
27iiÃG206-0025-01
17iiÊÝiG305-0023-01
FJ 1 Side Brace G305-0700-01
FK 1 />Ê,iÌiÌÊÀ>ViÌG306-0020-01
1>ÌVÊ`iÀG401-0079-01
FM 1 >À`Ü>ÀiÊ«>VG434-B006-01
1 User manual G434-M006-01
12
For product inquires, parts, and
warranty and troubleshooting
support, please call 1-877-707-5463.
Manual
Hardware
Pack
BF
BE
BD
DJ
DI
DH
DG
DF
DC
DB
AD
AA
AB
BG
BA
CA
CC
CB
DE
FA
FE FD
FH
FH
CC
FL FK FJ
FI
FG
EC
EB
EA
FC FB
FG
FF
CE
CF
AC
BC
BB
FN
FM
BH
DA
CD
CCCFA
DD
DC
DB
13
A S S E M B L Y I N S T R U C T I O N S
Tools needed for assembly are shown below.
Before assembling the barbecue, please ensure
that you have all the hardware needed.
Before assembling the barbecue, read these instructions
carefully. Assemble the barbecue on a flat, clean surface.
Note: Do not fully tighten all the nuts during initial stage.
Grill is heavy. You should have two
people assemble the barbecue together.
Please refer to the part numbers underneath the hardware
name for use when ordering parts under warranty.
Hardware Pack List
ytitnauQrebmuNtraPnoitpircseD.oNyeK
1 1/4"-20UNC X13 Screw 20120-13013-036 4
2 1/4"-20UNC X30 Screw 20120-13030-036 4
3 1/4"-20UNC Nut 31220-13000-036 4
4 NO.10-24UNCx13Screw 20124-10013-036 30
5 NO.10-24 X30 Screw 20124-10030-036 16
6 NO.10-24X50 Screw 20124-10050-036 8
7 NO.10-24UNC Nut 31224-10000-036 42
8 NO.8-32UNC X10 Screw 20132-08010-036 2
9 ST4.2X10 Tapping Screw 22500-42010-136 3
10 NO.8-32 UNC Wing Nut 33300-08000-032 1
11 NO.10-24UNC Wing Nut 33300-10000-036 2
12 Fibre Washer A G437-0049-9000 4
13 Fibre Washer B G437-0050-9000 20
14 Wheel Bushing (washer) G305-0024-9088 1
58809-5000-603
GpinhctiH51
48819-4000-603GegniH61
17 Wing Screw,#10-24X3/8 G306-0025-9084 1
18 Clip, Venturi, Sideburner G305-0057-9000 1
19 Washer,for Lid Handle G306-0027-9300 2
Key #18: Side burner Venturi clip (x1)
Key #15: Hitchpin (x5)Key #14: Wheel Bolt Washer (x1)Key #13: Fiber Washer B (x20)
Key #10: No8-32UNC Wing Nut (x1)
Key #7: No10-24UNC Nut (x42)
Key #4: No10-24UNCX13 Screw (x30) Key #5: No10-24UNCX30 Screw (x16) Key #6: No10-24UNCX50 Screw (x8)
Key #3: 1/4”-20UNC Nut (x4)Key #2: 1/4”-20UNCX30 Screw (x4)Key #1: 1/4”-20UNCX13 Screw (x4)
Key #8: No8-32UNCX10 Nut (x2) Key #9: ST4.2X10 Tapping Screw (x3)
Key #11: No10-24UNC Wing Nut (x2) Key #12: Fiber Washer A (x4)
Key #17: No10-24UNC Wing Screw (x1)Key #16: Hinge (x4)
Key #19: Fibre Washer for handle (x2)
14
DO NOT COMPLETELY TIGHTEN SCEWS UNTIL ALL
PARTS ARE IN POSITION AND CORRECT.
1A. All parts must be assembled at the same time using hardware
#5 screw (2) and #7 nut (2). Assemble the upper leg
support (FA), with the side brace (FJ) in position, to both
the front and rear left cart legs (FD and FE).
1B. Assemble the bottom brace (FG) (with notches to hold LP
tank facing upwards) to both the front and rear left cart legs
(FD and FE) using hardware #16 hinge pin (2) and #15
hitch pin (2).
DO NOT COMPLETELY TIGHTEN SCREWS UNTIL
THE ENTIRE CART IS ASSEMBLED AND CORRECT.
2A. Assemble the upper leg support (FA) to the both the front
and rear right cart legs (FB and FC) using hardware #5
screw (2) and #7 nut (2).
2B. Assemble the bottom brace (FG) (with notches facing
downward) to both the front and rear left cart legs (FD and
FE) using hardware #5 screw (2) and #7 nut (2).
3A. Attach the tank exclusion wire (EC) to the left and right
cart legs, as shown, ensuring that the large opening for the
tank is located on the left side of the cart.
3B. Assemble one of the rear braces (EA) in this step, to the
rear left and right cart legs (FD and FB) by removing the
two screws and flange nuts already assembled in the
previous step.
15
2
1
Upper Left Leg
Lower Left Leg
3
9
10
Notchs to hold LP cylinder
Tank Support Bracket
Support Bracket
FA
FJ
FD
FE
FG
FA
FC FG
FB
Left
Right
Figure A
Figure B
Figure A
Figure B
EC
EA
FD
FB
Back view
EA
FB
FH
FH
FI
FD
EB
EA
You must assemble parts at the same time in this step.
Position the control panel onto the front left and right upper leg
support (FA) using hardware #6 screw (4) to keep it in position.
Do not attach nut yet. Next, position the left and right burner
box support (DD and DE) as shown in the image. Complete
control panel assembly by using hardware #7 nut (4) to affix
hardware. Finally using hardware #6 screw (4) and #7 nut (4)
complete assembly of the burner box supports.
5A. Assemble the bottom rear brace (EA) to the back left and
right cart legs (FB and FD) using hardware #5 screw(4) and
#7 nut (4).
5B. Insert the wheel axle (FI) through one wheel (FH), through
the cart leg and into the second wheel (FH). Secure in
position using hardware #14 wheel bushing washer (1) and
#15 hitchpin (1).
Position the front panel (EB) in between the front left and right
cart legs and assemble using hardware #6 screw (4) and #7 nut (4).
16
4
6
5
Right
Right
Left
Left
Back view
Control Panel (CA)
DE
DD
CA
Right Left
BH
Attach the heat shield (BH) to the left side of the cart using #4 (×2)
and #7 (×2).
7A. Attach the valve assembly (CD) to the control panel using
hardware #4 screw (2).
7B. Unscrew the nut found on the push button ignitor (CB) and
secure it to the control panel.
17
CB
FK
7
8
Note: regulator and hose come out by heat shield.
9
Le t
Le t
Back view
Right
Insert the tank retention bracket (FK) into the side brace (FJ) and
secure using hardware #17 Wing screw (1).
FJ
CD
CH
11A. Position the burner box (BA) onto the burner box support
brackets (DD & DE) using hardware #4 screw (4), #7nut
(4) and #13 fiber washer (4). Ensure that the gas jets from
the valves are engaging the burner tubes. If the burner is not
horizontally leveled, adjust the two screws that attach the
valve to the control panel.
Assemble the right and left side shelf brackets (DB and DC) to
the right side shelf (DA) using hardware #4 screw (4). Ensure
that bracket DB is assembled to the back side of the shelf, and
that bracket DC is assembled to the Front of the side shelf.
Place the burner assembly (BB) into the burner box (BA) using
hardware #4 screw (2) and #13 Fiber washer(2).
Insert hardware #5 screw (4), #7 nut (4) and #13 fiber washer
(4) to both the left and right sides of the burner box.
18
10
11
Short Ignitor Wire
12
Burner Tube
Valve
BB
BA
BA
CC
DA
DB
DC
11B. Attach the short igniter wire to
the back of the push button igniter.
11C. Assemble the control knobs.
Back
Front
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