MasterChef 085-3134-2 User manual

Portable Propane Grill
Model No. 085-3134-2
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
Read the installation, operation and
maintenance instructions thoroughly before
installin
g
or servicin
g
this e
q
ui
p
ment.
DANGER
Failure to follow these instructions could
result in fire or explosion that could cause
property damage, personal injury or death.
DANGER
DO NOT use gas barbecue for indoor
cooking or heating. TOXIC fumes can
accumulate and cause asphyxiation.
DO NOT use in or on boats or recreational
vehicles.
DANGER
Chemicals known to the state of California to
cause cancer, birth defects or other
reproductive harm are created by the
combustion of propane.
WARNING
FOR YOUR SAFETY:
For outdoor use only.
(Outside any enclosure)
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE
REFERENCE.
FOR CUSTOMER SERVICE,
CALL TOLL-FREE HELPLINE: 1-855-803-9313
• •
Made from 75% Bagasse
(environmentally-friendly sugar
cane pulp by-product)

Barbecue Operation 1-2-3
Before Barbecuing
1. Keep your barbecue a safe distance away from buildings, fences and structures on your property.*
2. Always perform a leak test on all connections.*
3. Keep children away from the barbecue.
During Barbecuing
(To avoid tripping safety valves, please follow these instructions carefully.)
1. First open lid and turn gas tank on slowly.
2. Turn only one knob on at a time when lighting the barbecue.
3. This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surface or
splatter from cooking liquids.
After Barbecuing
1. Always burn barbecue for 10-15 minutes to burn off food residues after use.
2. Wait until the barbecue is completely cooled before closing lid.
3. Clean grease build-up to avoid grease fire, and cover your barbecue to prevent rust.
* Please refer to the instruction manual for details.
e owner’s manual for details.
WARNING
1. Do not store or use gasoline or
other flammable liquids or
vapour in the vicinity of the
barbecue.
2. An LP cylinder not connected for
use shall not be stored in the
vicinity of this or any other
appliance.
3. Do not fill the gas cylinder
beyond maximum fill-line.
4. Never allow oil or grease to get
hotter than 400℉(200℃). If the
temperature exceeds 400℉
(200℃) or if oil begins to smoke,
immediately turn the burner or
gas supply off.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, keep away
from the appliance and
immediately call your gas
supplier or your fire department
5. Heated liquids remain at
scalding temperature long after
the cooking process. Never
touch cooking appliance until
liquids have cooled to 115℉
(45℃) or less.
DANGER
1. Never leave this appliance
unattended while operating it.
2. Never operate this appliance
within 10’ (3 m) of any
structure, combustible material
or other gas cylinder.
3. Never operate this appliance
within 25’ (7.5 m) of any
flammable liquid.
4. If a fire should occur, keep away
from the appliance and
immediately call your fire
department. Do not attempt to
extinguish an oil or grease fire
with water.
Failure to follow the instructions above could result in fire explosion or burn hazard which could cause property damage,
personal injury or death.
This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and
instructions when using the appliance.
Alwa
y
s kee
p
this instruction manual in a convenient location for future reference.
• •

WARNING
Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area.
The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly assemble or
safely operate this appliance.
Always open the barbecue lid carefully and slowly as heat and steam trapped within the barbecue could cause
severe burns.
Always place your barbecue on a hard and level surface far away from combustible materials and structures. An
asphalt or blacktop surface may not be acceptable for this purpose.
Do not leave a lit barbecue unattended.
Keep children and pets away from the barbecue at all times.
Do not use the barbecue in high winds.
This barbecue must be used with propane gas only (propane gas cylinder not included).
Do not attempt to attach this barbecue to the self-contained propane system of a camper, trailer, motor home or
house.
Do not use charcoal or lighter fluid.
Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and marked
in accordance with the specifications for LP-gas cylinders of the US Department of Transportation (DOT) or the Standard
for Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods, CAN/CSA-B339.
This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.
Do not attempt to move the barbecue while it is lit.
Do not use the barbecue unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
Keep combustible items and surfaces at least 50” (127 cm) away from the barbecue at all times. DO NOT
use this gas barbecue or any gas product under any overhead enclosure or near any unprotected combustible
constructions.
Do not use in an explosive atmosphere. Keep barbecue area clear and free from combustible materials, gasoline
and other flammable vapors and liquids.
Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.
Storage of an appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.
This appliance is not intended for and should never be used as a heater.
Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in
cooking vessel while the appliance is in operation.
Safe locations for use of this outdoor barbecue
DANGER
Never use this outdoor barbecue inside any building, garage, shed or breezeway, or inside any boat, trailer or
recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or
asphyxiation.
• •

WARNINGS
Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or
gazeboes). Always confirm that this barbecue is not positioned under the overhang of a house, a garage or other
structure before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which
could result in a fire.
Always confirm that this barbecue is positioned more than 50’’ (127 cm) away from any
combustible materials or surface before lighting it, and that no gasoline or other volatile
substances are stored in the vicinity of this barbecue (See diagram to right).
The temperature of a grease fire or of the radiated heat might otherwise be sufficient
to ignite nearby combustible or volatile substances.
Always locate this barbecue where there will be ample combustion and ventilation air. Do not obstruct the flow of
combustion and ventilation air but never position it in the direct path of a strong wind. Never allow the barbecue to
operate while unattended to prevent uncontrolled grease fires from erupting. Never attempt to move this barbecue while
it is in operation or while it is still hot to prevent possible personal injury. Never store or use gasoline or other flammable
or volatile substances in the vicinity of this barbecue or any other heat-generating appliance because of the danger of
starting a fire. Always confirm that the installation of this barbecue conforms with the requirements of all local codes
or, in the absence of applicable local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Storage
and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58, Natural Gas and Propane Installation Code, CSA B149.1,
Propane Storage and Handling, CSA B149.2, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192,
and the Recreational Vehicle Code, CSA Z240 RV series, as applicable.
DANGER – Gas Safety
Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before
using any propane product.
•Propane Characteristics: flammable, explosive under pressure, heavier than air and pools in low areas.
•In its natural state, propane has no odour. For your safety, an odorant has been added.
•Contact with propane could cause freeze burns to the skin.
•This barbecue is shipped from the factory for propane gas use only.
•Never use a propane cylinder with a damaged body, valve, collar or footing.
•Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
CAUTION
It is essential to keep the barbecue’s valve compartment, burners and circulating air passages clean.
Inspect the barbecue before each use.
1. Inspect all connections and make certain they are secure.
2. Check and clean the burner tubes for insects and insect nests by removing the burner and inserting a bottle brush
cleaner into each tube to make sure the passage is clear. A clogged tube can lead to a fire beneath the barbecue.
3. Ensure that the valve nozzle is pointing straight and completely inserted into the tube.
GENERAL INFORMATION
1. A propane gas cylinder is required for operation.
2. This gas barbecue is NOT intended for commercial use.
50"
50"
• •

• •
Illustrated Parts List
Centre
Centre
assembly
assembly
assembly
--
- -
--
-
-
x x
x x

Assembly Instructions
Remove all contents from the carton. Make sure all parts are present before attempting assembly. Once the
barbecue is fully assembled, go back and check to make certain all the bolts are secure. Tighten again using the
screwdriver provided if necessary.
Estimated Assembly Time: 20 minutes
Note,the BBQ legs can be folded uptogether and open up in the way as shown below:
T
Step 1
a) Attach the Lid Handle (1) to the Lid Assembly (4) through to the Heat Insulation Panel (2) using 2 x Flat
Washers (D), 2 x Spring Washers (C) and 2 x Wing Nut (G) as shown.
b) Attach the Thermometer (3) onto the Lid Assembly (4) with the
Wing Nut and Flat Washer that were originally on the
Thermometer (3) itself.
c) Secure all Wing Nuts until tight.
Step 2
Install the Leg Assembly (11) onto the Body Assembly (10) with 2 x Bolts (A), 2 x Spring Washers (C) and
2 x Flat Washers (D) on each side as shown on the diagram below.
b) Ensure all Bolts are tight.
a)
3
• • second irstf

Step 3
Step 4
a) Open the Lid and place theCooking Grid (9) onto the Body Assembly (10) cooking area as shown.
a) Align the holes of the upper hinges on the back of the lid with the holes of the lower hinges on the back of the body.
b) Install one Bolt (A), one Spring Washer (C),one Lock )I(tuN and one Flat Washer (D) on each side as shown .
• •
2
2
2
2

USE OF Centre Plate (8), Centre Grid (7) and Pan (5)
a) With the Cooking Grid (9) in place from step 3, user can use either Centre Plate (8),
Centre Grid (7) or Pan (5) as preferred.
b) The Centre Plate (8), Centre Grid (7) or Pan (5) can be easily place in as shown below.
Caution: Surfaces are very hot during cooking or after cooking. Please let the Grid,
For the Pan (5), install the Pan Handle (6) onto the Pan (5) with 3 x Nuts (F), 3 x Spring Washers (E)
and 3 x Bolts (B) as shown below before use.
Step 5
• •
Plate or pan cool down first before replacing.

Ensure this is secured properly andtest it with soapy water to avoid any gas leakage.
a) Place the Oil Cup (14) onto the oil tray support under the Body Assembly (10).
Step 6
b)
Step 7
• •
10
ATTACHING THE MAIN VALVE / REGULATOR
a) With the Main Valve / Regulator (13), screw onto the Main Burner Assembly (12) in a clockwise
direction as shown.

Step 8
a) Lock lid: Lid must be locked before moving
barbecue.
b) Unlock lid: Always unlock and open lid before
lighting barbecue.
Lock Lid
Unlock Lid
Step 9
a) Fold up legs: Always lock lid before fold up legs.
b) Unfold legs: Always open legs completely and secure in place before lighting barbecue.
Step 10
a) Screw the gas cylinder clockwise into the thread
underneath the regulator valve until it is in place.
b) Make certain the connection is secure and
conduct the leak test on page 11.
Fold up Legs
Unfold Legs
Warning: After cooking, wait for the BBQ to completely cool down, then drain the oil cup before
folding the BBQ.

Operating the Barbecue
CAUTION: Use only the regulator provided. If a replacement is necessary, call our customer service
centre. The use of unauthorized parts can possibly be dangerous.
Connect gas cylinder
The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for
LP-gas Cylinders of the U.S. Department of Transportation (DOT). Only cylinders marked ‘’propane’’ must be used. Use
only 1-pound (16.4 oz) cylinders equipped with a cylinder connection device compatible with outdoor cooking
appliances. The propane cylinder must be arranged for vapour withdrawal. If the appliance is not in use, the gas
cylinder must be disconnected. Storage of an appliance indoors is permissible ONLY if the cylinder is disconnected and
removed from the appliance. Cylinders must be stored outdoors out of the reach of children and must not be stored in a
building, garage, or any other enclosed area. Your cylinder must never be stored where temperatures can reach over
51.6°C (125°F). Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of
the regulator valve, or in the head of the burner and burner ports. Connect regulator valve and hand-tighten firmly.
Disconnect the propane cylinder from the regulator valve when the barbecue is not in use. DO NOT obstruct the flow of
combustion air and ventilation air to the barbecue.
DANGER:
If the following conditions are not met, a fire causing death or serious injury may occur:
Never store or use gasoline or other volatile substances in the vicinity of this barbecue.
Never store a spare propane cylinder in the vicinity of this barbecue, or in the vicinity of
another potential heat source.
Never refill a disposable cylinder.
DANGER
To prevent fire or explosion hazard when testing for a leak:
1. Always perform the leak test on page 10 before lighting the barbecue and each time the cylinder is connected for
use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well-ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use barbecue until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane
supply, call for gas appliance service or your local propane gas supplier.
Checking for Leaks
1. Make 2 to 3 oz of leak solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are in the “OFF” position.
3. Spray some solution on the tank valve up to the regulator connection.
4. Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure.
5. If bubbles appear, you have a leak. Go to step 6.
6. Disconnect the regulator from the tank and reconnect. Make sure the connection is secured.
7. Retest with solution.
8. If you continue to see bubbles, replace the cylinder.
• • • •
1.
2.
3.

Lighting Your Barbecue
DANGER: Failure to open lid while igniting the barbecue’s burners or not waiting five minutes to allow gas
to clear if the barbecue does not light, may result in an explosion, which could cause serious bodily injury or death.
WARNING: To prevent possible bodily injury, never stand with your head directly over the barbecue when
preparing to light the main burners.
Main Burner
1. Open lid while lighting burners.
WARNING: Attempting to light the burner with the lid closed may cause an explosion.
Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest and clog the burner/
venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.
2. All valves must be in the “OFF” position.
3. Turn gas supply "ON" by connecting propane cylinder to regulator inlet fitting.
4. Press and turn the control knob to “HIGH” then press the igniter button immediately.
After lighting observe the burner flame, make sure all burner ports are lighted--
a blue/yellow flame of 1 to 2” from the burner ports should appear.
(1) If ignition does not take place, press the igniter button 2 to 3 times.
(2) If ignition still does not take place, turn the burner control knob to the “OFF” position.
Wait five minutes with lid open for the gas to clear and repeat the lighting procedure.
5. Adjust valve knob to desired cooking temperature.
Using the Lighting Stick to Light the Burners
1. Insert a match into the end of the lighting stick and light it.
2. Once lit, place the flame through the hole on left side of barbecue body to reach the burner port (see right diagram).
3. Push and turn control knob to “HIGH” setting. After lighting observe the burner flame, make sure all burner ports are
lighted. A blue/yellow flame of 1 to 2” from the burner ports should appear.
(1) If ignition does not take place, press the igniter button 2 to 3 times.
(2) If ignition still does not take place, turn the burner control knob to the “OFF” position. Wait five minutes with lid open
for the gas to clear and repeat the lighting procedure.
4. Adjust burners to the desired cooking temperature.
Burner is properly lit when it appears like Fig. a. If the flame pattern appears abnormal, consult
the troubleshooting guide on page 12 for corrective action.
1) Push down
2) Turn counterclockwise to "on"
3) Turn clockwise to "off"
2"
1"
0"
Observe flame height when lit.
Flame should be a blue/yellow colour between 1-2" high.
Fig. a Fig. b Fig. c
Normal: Soft blue flames with
yellow tips between 1-2" high.
Out of adjustment: Noisy hard
blue flames - too much air.
Poor combustion: Wavy, yellow
flame - too little air.
••• •
Lighting Stick

Flare-ups:
“Flare-ups” sometimes occur when food drippings fall onto the hot heat plate or burner and ignite. Some flaring is
normal and desirable as it helps impart the unique flavors associated with barbecued foods. Controlling the intensity of
the flare-ups is necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of
accidental fire.
WARNING: Always monitor the barbecue closely when cooking and turn the flame level down (LOW) or
OFF if flare-ups intensify.
Shutting off the burner:
Always turn the valve knob clockwise all the way to the “LOCK OFF’’ position.
Promptly disconnect the propane cylinder.
Excess flow safety valve reset procedure
A sudden shut off of the gas flow typically occurs if you open the LP tank valve rapidly.
This procedure is effective with all LP tank sizes.
To ensure the procedure is performed safely and successfully, please carefully follow the instructions below.
1. Turn the regulator valve to the “LOCK OFF” position.
2. Disconnect the LP tank from the regulator valve.
3. Open the lid of the barbecue.
4. Turn regulator valve to HIGH.
5. Wait at least one minute.
6. Turn the regulator valve to the “LOCK OFF” position.
7. Wait for at least five minutes.
8. Re-connect the LP tank to the regulator valve.
9. With the lid open, turn the regulator valve to the high position and light the barbecue.
10. If the barbecue does not light, turn the regulator valve to the “LOCK OFF” position and disconnect the LP tank, then
contact the customer service centre for further assistance.
• • • •

Care and Maintenance
IMPORTANT
To prevent corrosion from condensation, always cool barbecue completely before covering.
CAUTION: All cleaning and maintenance should be done when the barbecue is cool, with the fuel
supply turned off at the control dial and the propane cylinder disconnected.
Cleaning the Burner Assembly
Burning off the barbecue after every use (approx. 15 minutes) will keep excessive food residue from building up.
Recommended cleaning materials:
Mild liquid dishwashing detergent / Hot water
Nylon cleaning pad / Heat resistant acrylic brush
Paper clip / Putty knife/scraper
Compressed air
DO NOT use cleaners that contain acid, mineral spirits or xylene.
Outside surfaces
Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water.
Inside surfaces
If the inside surface of the barbecue lid has the appearance of peeling paint, baked-on grease has turned to carbon and
is flaking off, clean thoroughly with a strong solution of detergent and hot water. Rinse with water and allow it to
completely dry.
Interior of barbecue bottom
Remove residue using brush, scraper and/or cleaning pad. Wash with a dishwashing detergent and hot water
solution. Rinse with water and let dry
Cooking Grids
The stainless steel plate grates have a glass-like composition that should be handled with care.
Use a mild dishwashing detergent or baking soda and hot water solution. Non-abrasive scouring powder can be used
on stubborn stains. Rinse with water.
Heat Plates
Clean residue with wire brush and wash with soapy water. Rinse with water.
• • • •

Burner ports are clogged or blocked.
New burner may have residual
manufacturing oils.
Spider webs or insect nest in venturi
tube.
burner.
Poor alignment of valve to burner
venturi.
Troubleshooting
• • • •
Problem possible Cause Prevention/Resolution
Burner will not light using
a match.
Problem
No gas flow.
Obstructon of gas flow.
Disengagement of burner to valve.
Spider webs or insect nest in
venturi tube.
Burner ports clogged or blocked.
Check if propane tank is empty.If empty,
replace.If propane tank is not empty,refer to
“Excess flow safety valve reset procedure”.
Clear burner tube.
Reengage burner and valve.
Clean venturi.
Clean burner ports.
Irregular heat pattern. Burner ports are clogged or blocked.
New burner may have residual
manufacturing oils.
Spider webs or insect nest in venturi
tube.
Residue,grease or marinades on
burner.
venturi.
Clean burner ports.
Burn barbecue for 15 minutes with the lid
closed.
Clean venturi.
Clean burner.
Ensure burner venturi is properly engaged
with valve.
Sudden drop in gas fiow
or heat.
Higt or gusting winds.
Low on propane gas.
Excess flow valve tripped.
Turn front of barbecue to face wind or
increase flame height.
Replace or refill propane tank.
Refer to “Excess flow safety valve reset
procedure”.
Flare-up. Grease buildup.
Excess fat in meat.
Excessive cooking temperature.
Clean barbecue.
Trim fat from meat before barbecuing.
Adjust (lower) temperature accordingly.
Persistent grase fire. Grease trapped by food buildup
around burner system.
Turn knob OFF. Disconnect propane cylinder.
Leave lid in closed position and let fire burn
out.
After barbecue cools, remove and clean all
Turn knob OFF.
Flashback (Fire in burner
tubes).
Burner and / or burner tubes are
blocked. Clean burner and / or burner tube.
Inside of lid is peeling-
appearance of paint peeling.
Tank empty.
Obstruction of gas flow.
Carbon build up. Baked on grease buildup has turned to carbon
and is flaking off.Clean thoroughly.
Burner accidentally
extingiuished.
Check if propane tank is empty. If empty,
replace.If propane tank is not empty,refer to
“Excess flow safety valve reset procedure”.
Clean burner tube.
grill parts per "Cleaning and Care" section.