MasterChef 85-3138-4 / G45329 User manual

ELITE 4BURNER
PROPANE BARBECUE WITH A
CONVERTIBLE VALVE SYSTEM
Assembly Manual
085-3138-4 / G45329
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
Manual Revision #: 08282020 JC

DANGER
1. If you smell gas:
a. Shut o gas to the appliance.
b. Extinguish any open ame.
c. Open lid.
d. If odour continues, keep away from
the appliance and immediately
call your gas supplier or your
re department.
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer-assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use must
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUNLIGHT, AND IN
OPERATION, YOUR BARBECUE’S
STAINLESS STEEL AND PAINTED STEEL
PARTS CAN BECOME VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING.
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the barbecue
at all times.
HEAVY ARTICLE: NEEDS 2 TO LIFT
To order non-warranty replacement parts or accessories, or to register your warranty,
please visit us at
www.masterchefbbqs.com

1
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4” - 20 UNC x 18 Screw
X 8
φ7 Washer
X 22
φ7 Lock Washer
X 18
φ5 Lock Washer
X 4
φ5 Washer
X 6
M4 Wing Nut
X 1
Control Knob
X 1
AA Battery
X 1
Rubberized Washer
X 4
Castor Pin
X 1
1 2 3
4 5 6
9
10
13
16
7
11
8
12
14
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4” - 20 UNC x 38 Screw 20120-13038-250 8
2 1/4’’ - 20 UNC x 18 Screw 20120-13018-250 8
3 1/4” - 20 UNC x 13 Screw 20120-13013-250 6
4 1/4” - 20 UNC Nut 30220-13000-250 4
5 φ7 Lock Washer 41400-07000-250 18
6 φ7 Washer 40300-07000-250 22
7 NO.10 - 24 UNC x 10 Screw 20124-10010-250 4
8 φ5 Lock Washer 41400-05000-250 4
9 φ5 Washer 40300-05000-250 6
10 M4 Wing Nut 33301-04000-032 1
11 ST4.2 x 10 Tapping Screw 22500-42010-137 6
12 Rubberized Washer G501-0054-9100 4
13 Control Knob G453-00A8-9000 1
14 Castor Pin G350-0026-9000 1
15 Venturi Clip, Side Burner G405-0019-9200 1
16 AA Battery G610-0028-9100 1
1/4” - 20 UNC x 38 Screw
X 8
1/4” - 20 UNC Nut
X 4
NO.10 - 24 UNC x10 Screw
X 4
ST4.2 x 10 Tapping Screw
X 6
1/4” - 20 UNC x 13 Screw
X 6
15
Venturi Clip, Side Burner
X 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Star-head screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
For correct hardware assembly, always position
the lock washer between the screw and the at
washer.
Lock Washer
Flat Washer
Screw
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. The grill is heavy; two people are
recommended to complete assembly.

2
PARTS LIST FOR 08531384 / G45329
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top Lid Assembly G453-N200-01
AB 1 Lid Handle G432-000J-02
AC 2 Lid Handle Bezel-Black Chrome G453-00A7-01D
AD 1 Thermometer G364-0004-02
AE 1 Thermometer Bezel-Black Chrome G453-00A6-01D
AF 2 Screw for Top Lid G466-0007-01
AG 2 Lid Bumper, Front G508-0063-01
AH 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G453-A300-01
BB 4 Main Burner G517-7300-01
BC 3 Carryover Assembly, Main Burner G614-0095-01
BD 4 Flame Tamer, Main Burner G453-0072-01
BE 2 Cooking Grate G453-0019-01
BF 1 Warming Rack G453-0018-01
BG 1 Upper Back Panel G453-0010-01
BH 1 Match Holder G501-0068-01
CA 1 Manifold Assembly G453-K600-01
CB 1 Regulator G453-00B2-01
CC 5 Chrome Control Knob, Main Burner G453-00A8-01
CD 5 Control Knob Bezel-Black Chrome G453-0092-01D
CF1 1 Electronic Ignition Assembly G453-0098-01
CF2 1 Ignition Button G453-0098-02
CG 1 Electrode Set, Main Burner G515-0067-01
CH 1 Control Panel G453-00E5-01
CI 1 Heat Shield G453-0011-01
CJ 1 Grease Tray G350-4400-01
CK 1 Left Track, Grease Tray G453-0012-01
CL 1 Right Track, Grease Tray G453-0013-01
DA 1 Side Burner Shelf Table, Left G453-0600-01
DB 1 Side Burner Shelf Fascia, Left G453-00E6-01
DC 1 Side Burner Lid G501-0070-01
DD 1 Side Burner Drip Pan G515-0083-01
DE 1 Side Burner Valve G453-0089-01
DF 1 Side Burner Metal Hose G608-0039-01
DG 1 Side Burner G453-3400-01
DH 1 Side Burner Electrode Set G515-0039-01
DI 1 Side Burner Cooking Grate G501-0077-01
DJ 1 Side Shelf Table, Right G453-0700-01
DK 1 Side Shelf Fascia, Right G453-00E7-01
EA 1 Door Support Rail G453-5000-01
EB 1 Cart Side Panel, Left G453-0300-01
EC 1 Cart Side Panel, Right G453-0400-01
ED 1 Bottom Shelf G453-0500-01
EE 2 Locking Castor G350-0023-01
EF 2 Castor G350-0024-01
EG 1 Left Door Assembly G453-6900-01
EH 1 Right Door Assembly G453-K900-01
EI 2 Door Handle G453-0053-01
EJ 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G453-B029-01
F2 1 Assembly Instructions G453-M029-01
F3 1 Safe Use and Care Manual G453-M023-02
F4 1 Tank Screw G505-0047-01

3
AH
AG
AF
AD
AE
AC
DB
EB
CJ
BH
CK CL
EJ
EF
AA
AB
BA
CB
CA
DE DF
BC BC BC
CG
BB
CH
DJ
DK
CF2
CF1
CI
EA
BG
CD
EI
EI
EE EC
ED
EG EH
BE
BF
BD
DC
DI
DA
DD
DG
DH
CC
F4
EXPLODED DIAGRAM FOR 08531384 / G45329
HARDWARE
PACK
TANK
SCREW
F1 F4
F2 F3
ASSEMBLY
MANUAL
SAFE USE
AND CARE
MANUAL

4
Separate the 2 dierent types of castors: 2
Locking Castors (EE) and 2 Regular Castors (EF).
Note: Regular Castors (EF) must be assembled
to the front of the Bottom Shelf (ED), and
Locking Castors (EE) must be assembled to
the back of the Bottom Shelf (ED), as shown in
image A.
Attach the Regular Castor (EF) to the front of the
Bottom Shelf (ED), and use the Castor Pin (#14)
to secure and tighten.
Repeat for remaining 3 castors (EE & EF).
Note: Two people required for all assembly steps.
1
ASSEMBLY INSTRUCTIONS
14
Upside down view
Close up
Close up
Front view
Ensure that the Locking Castors (EE) are rmly
locked in the “ON” position before continuing.
Assemble the Left Side Panel (EB) and the Right
Side Panel (EC), to the Bottom Shelf (ED).
2
YOU WILL NEED:
YOU WILL NEED:
14
X 1
EC
EC
EB
ED
ED
ED
EF
EE
A
B
EE
EF
Back
Front
3 5 6
X 6 X 6 X 6

5
Attach the Upper Back Panel (BG) to both the
Left And Right Side Panels (EB & EC).
Attention: Assembly of the Upper Back Panel
(BG) will be completed in Steps 6 and 9.
3
4
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
Front view
Back view
Close up
THIS STEP REQUIRES 3 PEOPLE. DO NOT
ATTEMPT ALONE AS THE DEVICE IS EXTREMELY
HEAVY!
Position the Top Lid Assembly and Burner Box
Assembly (A & B) onto the Cart Assembly (C), as
shown.
A
C
EC
B
+
876
1
X 2
6
X 2
5
X 2
BG
EB
EC

6
5Assemble the Door Support Rail (EA) to the Left
and Right Upper Side Panels (EB and EC), as
shown.
WARNING: This part may have sharp edges.
Wear protective gloves when assembling.
ASSEMBLY INSTRUCTIONS
Close up
Front view
YOU WILL NEED:
EB EA
EA
EB
EC
1 5 6
X 4 X 4 X 4

7
ASSEMBLY INSTRUCTIONS
6LEFT SIDE SHELF ASSEMBLY
TIP: Do not tighten until all hardware is in
place.
a. Mount the Left Side Burner Side Shelf (DA and
DB) onto the two support brackets, located
on the left, upper side panel of the Burner Box
(BA).
b. Assemble the Left Side Burner Side Shelf (DA
and DB) to the upper side panel of the Burner
Box (BA) by positioning hardware through the
interior of the Burner Box (BA), as shown in
gure B.
c. Assemble the front of the Left Side Burner Side
Shelf Assembly (DA and DB) to the Control
Panel (CH), as shown in gure C.
d. Complete the Left Side Burner Side Shelf
Assembly (DA and DB) by connecting the side
shelf, the rear of the Burner Box side panel
(BA), and the Upper Back Panel (BG), as shown
in gure D.
YOU WILL NEED:
YOU WILL NEED:
BA
DB
DA
DB
DA
D
A
Back, left side view
Front, left side view
View inside burner box
Front, left side view
YOU WILL NEED:
DA
DB
BA
B
A1
A1
B2
B2
BG
BA
212
X 2 X 2
4
X 2
6
X 2
A1 B2
2 5 6 11 9
X 2 X 2 X 2 X 1 X 1
C1 D1
1 5 6
X 1 X 1 X 1
DB
CH
DA
CC1
C1
D1
TIP: Ensure that the rubber side of the
rubberized washer makes contact with the
burner box.

8
ASSEMBLY INSTRUCTIONS
7
8
a. Remove the hardware that is pre-assembled
to the Side Burner Valve (DE).
Assemble the Side Burner Valve (DE) to the
Left Side Shelf Fascia (DB), using the hardware
removed, as shown in gure A.
b. Assemble the Side Burner Control Knob (#13)
to the Side Burner Valve (DE).
DF
A
DB
YOU WILL NEED:
13
X 1
a. Position the Side Burner (DG) through the
opening in the Left Side Burner Drip Pan (DD).
DD
DG
A
DB 13
B
A
DE
DE

9
b. Make sure that the Side Burner (DG) engages
with the Side Burner Valve (DE). Attach the
Wing Nut (#10) to the Side Burner (DG), as
shown in gure B.
e. Use the Side Burner Venturi Clip (#15) to
connect the Side Burner (DG) to the Side
Burner Valve (DE).
c. Attach the end of the Side Burner Electrode
Wire (DH) to the underside of the Side Burner
Electrode (DG), as shown. Ensure that the wire
is pushed in rmly.
d. Position the Side Burner Cooking Grate (DI)
onto the Side Burner Drip Pan (DD).
ASSEMBLY INSTRUCTIONS
8
Left side view
View from underneath left side shelf
View from underneath left side shelf
15
DG
DG
DI
DD
DH
DE
B
C
D
DG
E
YOU WILL NEED:
YOU WILL NEED:
10
15
X 1
X 1
DE
10

10
ASSEMBLY INSTRUCTIONS
9
BA
DK
DK
DJ
BA BG
DK
CH
DJ
DJ
RIGHT SIDE SHELF ASSEMBLY
TIP: Do not tighten until all hardware is in place.
a. Mount the Right Side Shelf (DJ and DK) onto
the two support brackets, located on the right
upper side panel of the Burner Box (BA).
b. Assemble the Right Side Shelf (DJ and DK) to
the upper side panel of the Burner Box (BA), by
positioning hardware through the interior of
the Burner Box (BA), as shown in gure B.
c. Assemble the front of the Right Side Shelf (DJ
and DK) to the Control Panel (CH), as shown in
gure C.
d. Complete the Right Side Shelf Assembly (DJ
and DK) by connecting the side shelf, the rear
of the Burner Box side panel (BA), and the
Upper Back Panel (BG), as shown in gure D.
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
A
C
D
View, under right side shelf
View, back right side
D1
C1
C1
A1 B2
Front, right side view
View, inside burner box
212
X 2 X 2
4
X 2
6
X 2
2 5 6 11 9
X 2 X 2 X 2 X 1 X 1
C1 D1
1 5 6
X 1 X 1
TIP: Ensure that the rubber side of the
rubberized washer makes contact with the
burner box.
X 1
BA DK
DJ
B
A1
A1
B2
B2

11
ASSEMBLY INSTRUCTIONS
10 ELECTRONIC IGNITION ASSEMBLY
a. Remove the Ignition Button (CF2) and the
plastic nut from the Electronic Ignition
Assembly (CF1).
b. Place the Electronic Ignition Assembly (CF1)
through the opening in the Right Side Shelf
Fascia (DK) and secure using the plastic nut.
c. Insert one “AA” battery into the Electronic
Ignition Assembly (CF1) with the positive end
facing outward, as shown. Secure using the
Ignition Button (CF2).
d. Insert the Electrode Set, Main Burner Wire (CG)
and the Side Burner Electronic Wire (DH) into
the Electronic Ignition Assembly (CF1)
as shown. Ensure that the wires are pushed
in rmly.
Note: Both wire connectors are the same.
A
B
C
Underneath right side shelf
Underneath right side shelf
Underneath right side shelf
DK
CG
DK
Battery
Plastic Nut
CF1
CF1
CF1
DH
DK
CF2
+-
YOU WILL NEED:
16
X 1

12
ASSEMBLY INSTRUCTIONS
11
EA
EA
CI
CI
BG
BG
CI
CI
Assemble the Heat Shield (CI) on the bottom of
the Door Support Rail (EA) and the Upper Back
Panel (BG), as shown in gure A and B.
YOU WILL NEED:
11
X 2
Front view
Back view
Close up
Close up
B
A

13
ASSEMBLY INSTRUCTIONS
CL
EA
EB EC
CJ
BG
a. Assemble the Left and Right Tracks (CK and
CL) for the Grease Tray (CJ), as shown in gures
A-C.
b. Insert the Grease Tray (CJ) into the opening of
the Upper Back Panel (BG).
YOU WILL NEED:
11
X 2
12
Close up, front
Close up, back
Back view
A
B
C
D
CL
CL
CK
CK
CI
CK

14
ASSEMBLY INSTRUCTIONS
13 Assemble the Door Handle (EI) to the Left and
Right Door Assemblies (EG and EH).
Left Door Handle
Right Door Handle
YOU WILL NEED:
YOU WILL NEED:
EI
EH
7
7
8
8
9
9
X 2
X 2
X 2
X 2
X 2
X 2

15
a. Assemble the Right Door Assembly (EH),
to the Bottom Shelf (ED) by inserting the xed
pin (bottom of door) into the hole provided
(gure B).
b. Assemble the top of the Door Assembly (EH) to
the Door Support Rail (EA), by pressing in the
door support pin and aligning with the hole
located on the top right corner of the door
(gure C).
TIP: Use a paint scraper to insert the support
pin while the second person aligns the door.
The support pin will lock into position when the
door is assembled correctly.
c. Repeat steps A and B for the Left Door
Assembly (EG).
EC
ED
ED
EH
EA
EA
EH
EH
14
ASSEMBLY INSTRUCTIONS
Close up, bottom of door
Close up, top of door
A
C
B

16
ASSEMBLY INSTRUCTIONS
15 BD
BD BD
BD
BD
BD
BD
BDBD
A
C
B
Close up, front view
Close up, back view
Position the Flame Tamers for Main Burner (BD)
into the Burner Box (BA).
BB
YOUR MODEL includes the CONVERTIBLE
VALVE SYSTEM™. If you would like to
convert your BBQ from PROPANE to
NATURAL GAS, the following kit is required
Convertible Valve System™ Natural Gas
Conversion Kit - product number: 85-2261-4
(available at Canadian Tire)
Before completing steps 15 to 17, follow the
steps outlined in the CONVERTIBLE VALVE
SYSTEM™ instruction manual that accompanies
the kit.
ATTENTION:

17
ASSEMBLY INSTRUCTIONS
Insert the two small positioning rods of the
Warming Rack (BF) into the rear panel of the
Burner Box (BA).
16
17 BF
BA
Place the Cooking Grates (BE) into the Burner Box
(BA).
BE
BE

18
ASSEMBLY INSTRUCTIONS
18 FOR PROPANE MODEL ONLY
a. Attach the Regulator coupling nut (CB) to the
LP cylinder valve.
ATTENTION
FOR YOUR SAFETY, DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE REVIEWED PAGES
4-8 OF THE MASTER CHEF® SAFETY & CARE
MANUAL.
ALL SAFETY AND LEAK TESTS MUST BE
PERFORMED BY THE END USER PRIOR TO
LIGHTING THIS BBQ.
ATTENTION
DO NOT STORE EXTRA PROPANE TANKS IN THE
BARBECUE CART.
ED
CB
CB
F4
ED
A
B
C
View, underneath bottom panel
b. Position the 20 lb propane tank onto the
Bottom Shelf (ED), and secure using the bolt
(already attached) located on the underside
of the Bottom Shelf (ED) as shown in gure C.