Maxim TADANO GR-150XL User manual

Feet Meters
Turning radius
4 wheel steer 12' 5-5/8" 3.8
2 wheel steer 21' 3-7/8" 6.5
Specifications are subject to change without notice.
Specifications effective with S/N FD1787 and up.
GENERAL DIMENSIONS
(275/80R22.5 Tires)
GR-150XL
15 Ton Capacity (13.6 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS

Six section full power synchronized telescoping boom,
CRANE SPECIFICATIONS
BOOM
WIRE ROPE - Warrington seal wire, extra improved plow steel,
preformed, independent wire rope core, right regular lay.
17.4'~78' (5.3m~23.8m), of box construction with 4 sheaves,
9-5/16" (0.236m) root diameter, at boom head.
The synchronization system consists of two double acting
iliary) : 5,730lbs (2,600kg)
telescope cylinders , extension cables and retraction cables.
Hydraulic cylinder fitted with holding valve.
HOOK BLOCKS
sections are
.eporeriw)mm2.1
1("61/7rof,hctalytefas
.yllatnoziroh
dnaleviwshtiwkoohdethgieW-)notcirtem8.1(not0.2
.sdnoces25ni)m5.81('6.06deepsnoisnetxE
safety latch, for 7/16"(11.2mm) wire rope.
BOOM ELEVATION - By a double acting hydraulic cylinde
r
with holding valve. Elevation -3
o
~82
o
, combination controls for
HYDRAULIC SYSTEM
hand or foot operation. Boom angle indicator.
Automatic speed reduction and soft stop function.
PUMPS - Two variable piston pumps for crane functions.
Elevation speed -3
o
~82
o
.rotalumuccadnagniws,gnireetsrofpmupraegmednaT
.sdnoces92ni
Powered by carrier engine. Pump disconnect for crane is
JIB(OPTIONAL) - Two stage extension type with 5
o
, 25
o
,45
o
or 60
o
engaged/ disengaged by rotary switch from operator's cab.
offset(tilt type). Single sheave, 8"(0.203m) root diameter, at jib head.
Box type top section telescopes from box type base section
CONTROL VALVES - Multiple valves actuated by pilot
.sevlavfeilererusserplargetnihtiwerusserp
.noitcesmoobesabrednuserotshcihw
Jib length is 11.8' (3.6m) or 18' (5.5m).
RESERVOIR - 45 gallon (172 lit.) capacity. External sight
AUXILIARY LIFTING SHEAVE (SINGLE TOP) (OPTIONAL)
level gauge.
Single sheave, 8"(0.203m) root diameter. Mounted to main
boom head for single line work.
FILTRATION - (26 micron) return filter, full flow with
protection, located inside of hydraulic reservoir.
ANTI-TWO BLOC
K
- Pendant type over-winding cut out
easy replacement.
device with audio-visual (FAILURE lamp/BUZZER) warning
system.
OIL COOLE
R
- Air cooled fan type.
SWING
Hydraulic axial piston motor driven through planetary swing
CAB AND CONTROLS
speed reducer. Continuous 360
o
full circle swing on ball bearing
turntable at 2.4rpm. Equipped with manually locked/released
swing brake. A 360
o
positive swing lock for pick and carry
and travel modes.
Right side, 1 man type, steel construction with sliding door
HOIST
access and tinted safety glass windows opening at side. Doo
r
window is powered control. Windshield glass window and roof
MAIN HOIST - Grooved drum driven by hydraulic axial piston
glass window are shatter-resistant. Tilt-telescoping steering
motor through winch speed reducer. Power load lowering and
raising. Equipped with automatic brake (neutral brake) and
and main hoist. Control lever can
counterbalance valve. Controlled independently of auxiliary hoist.
change neutral positions and tilt for easy access into cab.
Equipped with cable follower and drum rotation indicator.
armrest. Engine throttle knob. Foot operated controls : boom
DRUM - Grooved 10-7/16"(0.265m) root diameter x 9-7/16"(0.239m)
hoist, boom telescoping, service brake and engine throttle.
wide. Wire rope: 433' of 7/16"diameter rope (132m of 11.2mm).
Drum capacity: 486.8' (148.4m) 7 layers. Maximum line pull
(available): 6,700lbs. (3,050kg). Maximum line speed: 410FPM
gnireets,hctiwsekarbgnikrap,hctiwsrotcelesevird,rethgil
.reyalht5ehtta)nim/m521(
mode select switch, power window switch, pump engaged /
AUXILIARY HOIST - Grooved drum driven by hydraulic axial
disengaged switch, swing brake switch and outrigger controls.
piston motor through winch speed reducer. Power load lowering
and raising. Equipped with automatic brake (neutral brake) and
counterbalance valve. Controlled independently of main hoist.
Equipped with cable follower and drum rotation indicator.
on the AML-C display panel.
DRUM - Grooved 10-7/16"(0.265m) root diameter x 9-7/16"(0.239m)
wide. Wire rope: 217' of 7/16"diameter rope (66m of 11.2mm).
Drum capacity: 486.8' (148.4m) 7 layers. Maximum line pull
(available): 6,700lbs. (3,050kg). Maximum line speed: 361FPM
(110m/min) at the 3rd layer.
10
10
≥
β
2
removable wire rope guards, rope dead end provided on
both sides of boom head. 7/16"(11.2mm) 6X37 class
Maximum Permissible Line Pull (Main) : 5,450lbs (2,470kg)
Maximum Permissible Line Pull (Aux
15.0 ton (13.6 metric ton) - Weighted hook with swivel and
Both crane and drive operations can be performed from one
cab mounted on rotating superstructure.
wheel. Adjustable control lever for swing, boom hoist, boom
telescoping, auxiliary hoist
3 way adjustable operator's seat with high back, headrest and
Hot water cab heater and air conditioning.
Dash-mounted engine start/stop, monitor lamps, cigarette
Instruments - Torque converter oil temperature, engine water
temperature, air pressure, fuel, speedometer, tachometer and
hour meter. Hydraulic oil pressure is monitored and displayed
pads both vertically and
Boom telescope
Two easily
bypass
Accessible for
supported by wear
2

Tadano electronic LOAD MOMENT INDICATOR system
(AML-C) including
•
pre-warning
•Boom position indicator
•Outrigger status indicator
••
indication
•
on boom elevation and swing NOTE:Each crane motion speed is based on unladen conditions.
•Working condition register switc
h
•Load radius / boom angle / tip height / swing range
preset function
•External warning lamp
CARRIER SPECIFICATION
S
lockout device
.
rear drive.
FRAM
E
- High tensile steel, all welded mono-box constructio
n
TRANSMISSIO
N
- Electronically controlled full automati
c
TIRES - 275/80R22.5
TRAVEL SPEED - 30.4 mph (49 km/h)
outrigger extension (deployment) is permitted
Min. Extensio
n
5' 4-1/2" center to center
Mid. Extensio
n
8' 2-3/8" center to cente
r
Mid. Extensio
n
11' 5-3/4" center to cente
r
Mid. Extensio
n
14' 1-1/4" center to cente
r
Max. Extension 15' 5" center to cente
r
Float size(Diameter
)
1' 1-3/4" (0.35m)
ENGINE
Model Mitsubishi 4M50-TLA3B edllortnoctatsomreht,erocebutdnaniFrotaidaR
seidnoitcejnitceriDepyT el id)754(81,edalb-01,epytnoitcuS)mm(.ni,naF a.
No. of cylinders lov42gnitratS4
t
nuorgevitagen,metsystlov42gnigrahCedloocretfadnadegrahcobrut,elcyc4noitsubmoC d
uoH.pma08-2yrettaB0)21x411(427.4x884.4)mm(.ni,ekortSxeroB r
Displacement, cu. in (liters) 299 (4.9
)
Compressor, air, CFM(l /min) 21.6 CFM (612) at 2,700rpm
A
pr007,2ta)921(271ssorG)Wk(rewopesroHateherptlov42retaehtelniri m
A
ir cleaner Dry type, replaceable element Torque, Max. ft-lb (kgm) 390 (54) at 1,600rpm
Oil filter Full flow with replaceable element Capacity, gal.(liters)
Fuel filter Full flow with replaceable element Cooling water 2.9 (11
)
Fuel tank, gal.(liters) 50 (189), right side of carrier Lubrication 2.1 ~ 2.9 (8 ~ 11)
)981(05leuFssap-ybgnitalucricer,dezirusserpdiuqiLgnilooC
within 5' 4-1/2" (1.64 m) overall width with floats. Outrigger jack
crane duty in confined areas. Both symmetrical and Non-symmetrical
floats are attached thus eliminating the need of manually
attaching and detaching them. Controls and sight bubble located
in superstructure cab. Four outrigger extension lengths are
provided with corresponding "RATED LIFTING CAPACITIES" for
4 wheel coordinated and 4 wheel crab .
wheel. Four steering modes available: 2 wheel front, 2 wheel rear,
SUSPENSION - Semi-elliptic leaf springs with hydraulic
BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on
OUTRIGGERS - Four hydraulic, beam and jack outriggers.
all 4 wheels. Parking/Emergency: Spring applied-air released
brake acting on input shaft of front axle. Auxiliary: Electro
pneumatic operated exhaust brake.
Vertical jack cylinders equipped with integral holding valve. Each
outrigger beam and jack is controlled independently from cab.
TADANO AML-C monitors outrigger extended length and
automatically programs the corresponding "RATED LIFTING
CAPACITIES" table.
Operator's left hand console includes transmission gear selector
and sight level bubble. Upper console includes roof washer
and wiper switch, emergency outrigger set up key switch, jib
equipped / removed select switch and air conditioning control switch.
Lower console includes working light switch and boom emergency
AXLE - Front: Full floating type, steering and driving axle with
STEERING- Hydraulic power steering controlled by steering
Rear: Full floating type, steering and driving axle.
driving axle selector. 6 forward and 2 reverse speeds, constant
mesh.
3 speeds - high range - 2 wheel drive; 4 wheel drive
3 speeds - low range - 4 wheel drive
telescoping switch (2nd-3rd and 4th-top).
Beams extend to 15' 5" (4.7 m) center-line and retract to
Control lever lockout function with audible and visual
TYPE - Rear engine, right hand steering, driving axle 2-way
selected type by manual switch, 4x2 front drive, 4x4 front and
transmission. Torque converter driving full powershift with
Boom angle / boom length / jib offset angle / load
radius / rated lifting capacities / actual loads read out
Ratio of actual load moment to rated load moment
Automatic Speed Reduction and Soft Stop function
3
•
•
•
•
•
•
•
•
•

STANDARD EQUIPMEN
T
- Six section full power partiall
y
s
y
nchronized boom - Mitsubishi 4M50-TL turbo char
g
ed after
17.4' ~ 78'
(
5.3 m~23.8 m
)
cooled en
g
ine
(
172HP
)
with exhaust brake
- Main hoist with
g
rooved drum and 433' of 7/16" cable. - Electronic controlled automatic transmission
- Drum rotation indicator
(
visual t
y
pe
)
bnevirdniam
y
torque converter
-
A
nti-Two block device
(
overwind cutout
)
- 4 X 4 X 4 drive/steer
- Tadano electronic load moment indicator s
y
stem
(
AML-C
)
- H
y
draulic lockout suspension s
y
stem
- Outri
gg
er extension len
g
serit5.22R08/572-rotcetedht
- Electronic crane monitorin
g
s
y
sekarbcsiD-mets
- Self centering finger control levers with pilot control
- Control pedals for boom elevatin
g
and boom telescopin
g
-
A
ir dr
y
e
r
- 3 wa
y
ad
j
ustable cloth suspension seat with armrests,
hig
nE-
tlebtaesdnakcabh
g
ine over-run alarm
- Tilt-telescoping steering
mralapu-kcaB-
leehw
- Tinted safety g
ih/erusserpliowoL-
rosivnusdnassal
g
h water temp. warnin
g
- Front windshield wiper and washer
device
(
visual
)
- Roof window wiper and washer
- Rear steer centerin
g
li
g
ht
- Power window
(
cab door
)
-
A
ir cleaner dust indicator
- Rear view mirrors
(
ri
g
ht and left side
)
- Full instrumentation packa
g
e
- Ci
g
arette li
g
ihetelpmoC-
reth
g
hwa
y
li
g
ht packa
g
e
ilkroW-
bacninafcirtcelE-
g
hts
arotslooT-
tamroolfbaC-
g
e compartment
tiknoitalfnieriT-
bacs'rotareponitcennocsidpmuP-
- H
y
scirtceletlov42-
reloocliociluard
y
stem
- Independentl
y
controlled outri
gg
not51-
sre
(
13.6 metric ton
)
hook with swivel
- Four outri
gg
not0.2-
snoitisopnoisnetxere
(
1.8 metric ton
)
hook with swivel
- Self-storin
g
outri
gg
niwoT-
sdapre
g
hooks-Front and rea
r
- Hot water cab heater and air conditioner
OPTIONAL EQUIPMENT
- 11.8' or 18' (3.6 m or 5.5 m) box jib (tilt type) with 5° , 25°,45° or 60° pinned offsets and self storing pins.
- Auxiliary lifting sheave (single top) stowable
- Auxiliary hoist with grooved drum / 217' of 7/16" cable and drum rotation indicator (visual type).
HOISTING PERFORMANCE
F.P.M
1st 308
2nd 330
3rd 361
4th 375
5th 410
6th 420
7th 443
1Developed by machinery with each layer of wire rope, but not based DRUM DIMENSIONS
on rope strength or other limitation in machinery or equipment.
2Line speeds based only on hook block, not loaded.
3Permissible line pull may be affected by wire rope strength.
450Flange diameter 1' 5-11/16''
Root diameter
Length
mm
265
239
239
10-7/16"
Inch
9-7/16"
9-7/16"
148.4
Layer Line pulls Drum grooved lagging
Available1
Main or auxiliary hoist - 10-7/8'' (0.28m) drum, 7/16'' (11.2mm) wire rope
Line speeds2
Total wire rope
Permissible3
6,200
Meters
4,400
77.2
57.0
118.3
183.6
123.4
253.2
99.6
17.4
36.0
56.0
m/min Lbs. kgf Lbs. kgf Feet
2,020
6,700
6,200
5,700
5,400
5,000
4,700
3,050
2,810
2,610
2,430
2,280
2,140
2,830
5,700
5,300
5,000
4,700
2,420
2,260
2,110
2,610
326.9
486.8
404.81,990
1,870
Auxiliary
Main
121
128
135
94
101
108
114
4,1004,500
4
- 360º Positive Swing Lock - Fenders
- Water separator with filter
4

NOTE:
Boom deflection and subsequent radius and
boom angle change must be accounted for
when applying load to hook.
GR-150XL WORKING RANGE CHART
Boom and jib geometry shown are for
unloaded condition and machine standing
level on firm su
pp
ortin
g
surface.
5
5

A
BC(5.3m) C(9.0m) C(12.7m) C(16.4m) C(20.1m) C(23.8m)
4 70.4 30,000 78.9 13,200
5 66.7 30,000 77.3 13,200 80.9 13,200
6 62.8 28,800 75.1 13,200 79.5 13,200
8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000
10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900
12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600
15 55.4 11,500 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600
20 42.1 8,300 58.5 8,000 66.6 7,750 71.5 7,050 74.8 6,050
25 19.5 6,200 49.8 5,850 60.6 5,700 66.8 5,500 70.9 4,950
001,49.66004,48.16004,43.45050,44.9303
053,36.26055,35.65053,31.74059,22.5253
008,23.85051,30.15056,29.8304
053,27.35004,28.44059,13.8254
000,26.84058,19.7305
055,12.34004,13.9255
052,12.73050,12.6106
65 29.9 1,000
70 20.2 770
D
A
CB(5.3m) B(9.0m) B(12.7m) B(16.4m) B(20.1m) B(23.8m)
0o13.1 13,500 25.3 5,900 37.4 2,600 49.5 1,600 61.7 1,000 73.8 600
A
BC(5.3m) C(9.0m) C(12.7m) C(16.4m) C(20.1m) C(23.8m)
4 70.4 30,000 78.9 13,200
5 66.7 30,000 77.3 13,200 80.9 13,200
6 62.8 28,800 75.1 13,200 79.5 13,200
8 54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000
10 44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900
12 30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600
15 55.3 11,300 66.6 11,100 72.4 10,850 76.0 8,950 78.5 6,600
20 42.1 8,050 58.5 7,450 66.6 7,750 71.5 7,050 74.8 6,050
25 19.5 5,500 49.8 5,300 60.6 5,400 66.7 5,100 70.9 4,950
009,38.66001,47.16050,42.45005,34.9303
002,36.26002,35.65058,20.74005,22.5253
055,23.85003,29.05001,27.8304
059,16.35057,16.44054,11.8254
005,15.84052,17.7305
051,11.340093.9255
0090.730062.6106
65 29.8 600
D
A
CB(5.3m) B(9.0m) B(12.7m) B(16.4m) B(20.1m)
0o13.1 13,200 25.3 5,200 37.4 2,000 49.5 1,100 61.7 500
A
:Boom length in feet
B:Load radius in feet
C:Loaded boom angle (deg.)
D:Minimum boom angle (deg.) for indicated length (no load)
78'
66'
MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD 360oROTATION
17.4' 30' 42' 54'
ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD
360oROTATION
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
0o23
17.4' 30' 42' 54' 66'
GR-150XL RATED LIFTING CAPACITIES
17.4' 30' 42' 54' 66'
ON OUTRIGGERS FULLY EXTENDED 15' 5'' (4.7m) SPREAD
78'
360oROTATION
(IN POUNDS)
78'
FULLY EXTENDED 15' 5'' (4.7m) SPREAD 360oROTATION
0o
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
17.4' 30' 42' 54' 66'
6

A
BC
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
4 70.4 30,000 78.9 13,200
5
66.7 30,000 77.3 13,200 80.9 13,200
6
62.8 28,800 75.1 13,200 79.5 13,200
8
54.2 23,800 70.8 13,200 76.7 13,200 79.9 11,000
10
44.1 17,800 66.7 13,200 73.8 13,200 78.0 11,000 80.4 9,900
12
30.8 14,800 62.4 13,200 71.0 13,200 75.8 11,000 78.7 9,900 80.5 6,600
15
55.2 10,150 66.6 10,000 72.4 9,450 76.0 8,950 78.5 6,600
20 42.0 5,800 58.5 5,550 66.5 6,300 71.4 6,550 74.8 5,950
25
19.5 3,600 49.7 3,400 60.4 4,050 66.6 4,400 70.8 4,500
30
39.3 2,100 53.9 2,650 61.4 3,000 66.7 3,100
35
24.9 1,250 46.5 1,800 56.3 2,050 62.4 2,250
40
38.3 1,150 50.6 1,350 58.0 1,550
45
27.6 700 44.5 950 53.2 1,050
50
37.4 650 48.2 700
55
42.9 450
D
A
CB
(5.3m) B (9.0m) B (12.7m) B (16.4m)
0
o
13.1 13,200 25.3 3,300 37.4 1,000 49.5 400
A
BC
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
4 70.4 30,000 78.9 13,200
5
66.7 30,000 77.3 13,200 80.9 13,200
6
62.8 28,800 75.1 13,200 79.5 13,200
8
54.1 18,700 70.8 13,200 76.7 13,200 79.9 11,000
10
43.6 12,200 66.7 11,800 73.7 11,800 78.0 11,000 80.4 9,900
12
30.5 8,800 62.3 8,600 70.8 8,550 75.6 9,250 78.7 9,900 80.5 6,600
15 55.2 5,450 66.3 5,350 72.2 6,000 75.8 6,300 78.5 6,600
20
42.0 2,850 58.3 2,750 66.4 3,300 71.1 3,600 74.5 3,850
25
19.5 1,500 49.6 1,350 60.3 1,900 66.3 2,200 70.4 2,350
30
39.0 500 53.8 1,000 61.3 1,350 66.3 1,450
35
46.5 500 56.0 750 62.0 850
40
57.7 450
D
A
CB
(5.3m) B (9.0m)
0
o
13.1 7,400 25.3 1,300
A
:Boom length in feet
B:Load radius in feet
C:Loaded boom angle (deg.)
D:Minimum boom angle (deg.) for indicated length (no load)
41
o
55
o
49
o
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD 360
o
ROTATION
66' 78''45'4.71
0
o
30
o
42' 54' 66' 78'
17.4' 30'
30' 42'
ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD
360
o
ROTATION
GR-150XL RATED LIFTING CAPACITIES
(IN POUNDS)
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
0
o
26
o
39
o
ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD
360
o
ROTATION
17.4' 30'
MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD 360
o
ROTATION
30' 42' '45'4.71
7

A
BC
(5.3m) C (9.0m) C (12.7m) C (16.4m) C (20.1m) C (23.8m)
4 70.3 17,500 78.9 13,200
5
66.6 15,300 77.4 12,800 80.9 12,500
6
62.5 13,250 75.0 12,300 79.5 12,500
8
54.1 8,650 70.8 8,800 76.6 8,300 79.9 7,500
10
44.0 5,800 66.6 6,100 73.8 5,600 77.6 5,600 80.1 5,600
12
30.1 4,250 62.2 4,100 70.9 4,050 75.3 4,200 78.3 4,300 80.4 4,350
15
55.2 2,450 66.4 2,300 72.0 2,700 75.5 3,000 77.9 3,100
20
41.8 900 58.5 750 66.2 1,250 71.0 1,550 74.1 1,800
25
70.2 950
D
A
CB
(5.3m)
0
o
13.1 3,500
A
:Boom length in feet
B:Load radius in feet
C:Loaded boom angle (deg.)
D:Minimum boom angle (deg.)
for indicated length (no load)
NOTE:
Standard number of parts of line for each boom length is as shown below.
Load per line should not surpass 1,800 k
g
for main winch and auxiliar
y
winch.
The lifting capacity data stored in the AUTOMATIC LIMITER(AML-C) is based
on the standard number of parts of line listed in the chart.
GR-150XL RATED LIFTING CAPACITIES
(IN POUNDS)
42'
17.4'
17.4' 30'
58
o
ON OUTRIGGERS MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD
360
o
ROTATION
0
o
26
o
52
o
67
o
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS
54' 66' 78'
63
o
Single top
Jib
18
MIN EXTENDED 5' 4-1/2'' (1.64m) SPREAD 360
o
ROTATION
Boom Length in Feet
(meters)
Number of parts of line
17.4' to 78'
(5.3m to 23.8m)
4
17.4'
(5.3m)
8

R W R W R W R W R W R W R W R W
82
o
12.6 3,300 16.7 2,650 19.6 2,000 21.5 1,400 82
o
13.9 1,850 20.0 1,550 24.7 1,300 27.2 850
80
o
16.1 3,300 20.0 2,650 22.7 2,000 24.6 1,400 80
o
17.5 1,850 23.5 1,550 28.0 1,300 30.1 850
77.5
o
20.4 3,300 24.2 2,650 26.5 2,000 28.1 1,400 77.5
o
21.9 1,850 27.9 1,550 31.9 1,200 33.9 850
75
o
24.4 3,300 28.1 2,650 30.3 2,000 31.9 1,400 75
o
26.3 1,850 32.1 1,550 35.8 1,200 37.4 850
72.5
o
28.3 3,000 31.8 2,400 33.9 1,900 35.3 1,400 72.5
o
30.6 1,850 36.0 1,500 39.6 1,200 41.2 850
70
o
32.1 2,750 35.4 2,200 37.4 1,850 38.9 1,400 70
o
34.7 1,850 39.7 1,400 43.1 1,150 44.5 850
67.5
o
35.7 2,500 38.9 2,100 40.8 1,800 41.9 1,400 67.5
o
38.6 1,800 43.3 1,350 46.5 1,100 47.9 850
65
o
39.2 2,300 42.3 1,950 44.2 1,700 45.3 1,400 65
o
42.5 1,750 47.1 1,300 49.8 1,100 50.9 850
62.5
o
42.8 2,100 45.7 1,850 47.3 1,600 48.1 1,400 62.5
o
46.1 1,600 50.5 1,250 53.0 1,100 54.0 850
60
o
46.1 1,950 49.0 1,750 50.3 1,550 51.1 1,400 60
o
49.6 1,450 53.8 1,200 56.1 1,050 56.8 850
57.5
o
49.1 1,750 51.9 1,600 53.3 1,500 57.5
o
53.1 1,350 57.2 1,150 59.1 1,000
55
o
52.1 1,550 54.9 1,400 56.0 1,400 55
o
56.4 1,250 60.3 1,100 61.9 1,000
52.5
o
55.1 1,300 57.7 1,200 58.6 1,200 52.5
o
59.5 1,100 63.3 1,000 64.7 950
50
o
57.9 1,100 60.3 1,000 61.2 1,050 50
o
62.7 1,000 66.0 900 67.4 900
47.5
o
60.7 950 62.8 900 63.6 900 47.5
o
65.4 850 68.7 800 69.8 800
45
o
63.2 800 65.3 750 65.8 750 45
o
68.1 700 71.2 650 72.0 650
42.5
o
5.240066.760077.56
o
70.8 600 73.7 550
40
o
040059.960551.86
o
73.4 500 76.0 450
37.5
o
70.4 450 72.0 400
35
o
72.5 350 73.9 350
R W R W R W R W R W R W R W R W
82
o
12.6 3,300 16.7 2,650 19.6 2,000 21.5 1,400 82
o
13.9 1,850 20.0 1,550 24.7 1,300 27.2 850
80
o
16.1 3,300 20.0 2,650 22.7 2,000 24.6 1,400 80
o
17.5 1,850 23.5 1,550 28.0 1,300 30.1 850
77.5
o
20.4 3,300 24.2 2,650 26.5 2,000 28.1 1,400 77.5
o
21.9 1,850 27.9 1,550 31.9 1,200 33.9 850
75
o
24.4 3,300 28.1 2,650 30.3 2,000 31.9 1,400 75
o
26.3 1,850 32.1 1,550 35.8 1,200 37.4 850
72.5
o
28.3 3,000 31.8 2,400 33.9 1,900 35.3 1,400 72.5
o
30.6 1,850 36.0 1,500 39.6 1,200 41.2 850
70
o
32.1 2,750 35.4 2,200 37.4 1,850 38.9 1,400 70
o
34.7 1,850 39.7 1,400 43.1 1,150 44.5 850
67.5
o
35.7 2,500 38.9 2,100 40.8 1,800 41.9 1,400 67.5
o
38.6 1,800 43.3 1,350 46.5 1,150 47.9 850
65
o
39.2 2,300 42.3 1,950 44.2 1,700 45.3 1,400 65
o
42.5 1,750 47.1 1,300 49.8 1,100 50.9 850
62.5
o
42.6 2,000 45.7 1,800 47.3 1,550 48.1 1,400 62.5
o
46.1 1,600 50.5 1,250 53.0 1,100 54.0 850
60
o
45.8 1,750 48.9 1,600 50.3 1,400 51.1 1,400 60
o
49.6 1,450 53.8 1,200 56.1 1,050 56.8 850
57.5
o
48.9 1,500 51.8 1,400 53.1 1,250 57.5
o
52.9 1,300 57.2 1,100 59.1 950
55
o
51.9 1,200 54.7 1,150 55.8 1,100 55
o
56.1 1,100 60.2 1,000 61.9 850
52.5
o
54.8 1,000 57.3 950 58.4 900 52.5
o
59.3 900 63.0 850 64.6 800
50
o
57.7 800 60.1 750 61.0 750 50
o
62.3 750 65.9 700 67.2 700
47.5
o
60.4 650 62.6 600 63.4 600 47.5
o
65.2 600 68.6 600 69.7 600
45
o
63.0 500 65.1 500 65.7 500 45
o
68.0 500 71.1 450 71.9 450
C:Loaded boom angle (deg.)
R:Load radius in feet
W:Rated lifting capacity in pounds
60
o
Tilt
60
o
Tilt60
o
Tilt
ON OUTRIGGERS FULLY EXTENDED15' 5" (4.7m) SPREAD
5
o
Tilt
5
o
Tilt 25
o
Tilt 45
o
5tliT
o
Tilt
25
o
Tilt
GR-150XL RATED LIFTING CAPACITIES
(IN POUNDS)
45
o
Tilt
C
360
o
ROTATION
C
biJ)m5.5('81+mooB)m8.32('87biJ)m6.3('8.11+mooB)m8.32('87
60
o
52tliT
o
Tilt
45
o
Tilt
ON OUTRIGGERS MID EXTENDED 14' 1-1/4'' (4.3m) SPREAD
360
o
ROTATION
C
78' (23.8m) Boom + 11.8' (3.6m) Jib
C
78' (23.8m) Boom +18' (5.5m) Jib
5
o
Tilt 25
o
Tilt 45
o
Tilt
9

R W R W R W R W R W R W R W R W
82
o
12.6 3,300 16.7 2,650 19.6 2,000 21.5 1,400 82
o
13.9 1,850 20.0 1,550 24.7 1,300 27.2 850
80
o
16.1 3,300 20.0 2,650 22.7 2,000 24.6 1,400 80.5
o
17.5 1,850 23.5 1,550 28.0 1,300 30.1 850
77.5
o
20.4 3,300 24.2 2,650 26.5 2,000 28.1 1,400 77.5
o
21.9 1,850 27.9 1,550 31.9 1,200 33.9 850
75
o
24.4 3,300 28.1 2,650 30.3 2,000 31.9 1,400 75
o
26.3 1,850 32.1 1,550 35.8 1,200 37.4 850
72.5
o
28.3 2,850 31.8 2,400 33.9 1,900 35.3 1,400 72.5
o
30.6 1,850 36.0 1,500 39.6 1,200 41.2 850
70
o
31.8 2,400 35.4 2,200 37.4 1,850 38.9 1,400 70
o
34.7 1,850 39.7 1,400 43.1 1,150 44.5 850
67.5
o
35.3 2,000 38.7 1,850 40.8 1,600 41.9 1,400 67.5
o
38.6 1,650 43.3 1,300 46.5 1,100 47.9 850
65
o
38.7 1,550 41.9 1,500 43.8 1,400 45.3 1,400 65
o
42.2 1,450 46.9 1,150 49.8 1,000 50.9 850
62.5
o
42.0 1,200 45.7 1,200 46.9 1,150 47.9 1,150 62.5
o
45.7 1,200 50.2 1,000 52.9 850 53.8 750
60
o
45.2 900 48.9 950 49.8 900 50.7 900 60
o
48.9 900 53.4 800 55.8 700 56.6 650
57.5
o
48.3 700 51.8 750 52.6 700 57.5
o
52.2 700 56.7 600 58.7 600
55
o
51.4 550 54.2 550 55.4 500 55
o
55.6 500 59.7 450 61.6 450
R W R W R W R W R W R W R W R W
82
o
12.6 3,300 16.7 2,650 19.6 2,000 21.5 1,400 82
o
13.9 1,850 20.0 1,550 24.7 1,300 27.2 850
80
o
16.1 3,200 20.0 2,650 22.7 2,000 24.6 1,400 80
o
17.5 1,850 23.5 1,550 28.0 1,300 30.1 850
77.5
o
20.1 2,850 23.9 2,300 26.3 1,900 28.1 1,400 77.5
o
21.9 1,850 27.7 1,500 31.9 1,200 33.9 850
75
o
23.9 2,400 27.7 2,000 30.0 1,750 31.9 1,400 75
o
26.3 1,850 31.9 1,400 35.7 1,100 37.4 850
72.5
o
27.5 1,800 31.1 1,550 33.5 1,400 35.1 1,150 72.5
o
30.2 1,500 35.5 1,100 39.1 900 41.1 750
70
o
31.0 1,250 34.5 1,100 36.7 1,000 38.3 850 70
o
33.9 1,100 39.3 850 42.8 750 44.4 650
67.5
o
34.5 900 37.9 800 39.9 700 41.4 570 67.5
o
37.6 800
65
o
37.8 550 41.1 500 43.0 450 44.3 300 65
o
41.0 450
C:Loaded boom angle (deg.)
R:Load radius in feet
W:Rated lifting capacity in pounds
60
o
Tilt
60
o
Tilt
GR-150XL RATED LIFTING CAPACITIES
(IN POUNDS)
ON OUTRIGGERS MID EXTENDED 11' 5-3/4'' (3.5m) SPREAD
360
o
ROTATION
C
78' (23.8m) Boom +18' (5.5m) Jib
45
o
Tilt5
o
Tilt 25
o
Tilt 60
o
Tilt
ON OUTRIGGERS MID EXTENDED 8' 2-3/8'' (2.5m) SPREAD
45
o
Tilt
C
78' (23.8m) Boom + 11.8' (3.6m) Jib
5
o
Tilt 25
o
Tilt 45
o
Tilt
360
o
ROTATION
C
78' (23.8m) Boom + 11.8' (3.6m) Jib
C
78' (23.8m) Boom +18' (5.5m) Jib
5
o
Tilt 25
o
Tilt 45
o
5tliT
o
Tilt 25
o
Tilt 60
o
Tilt
10

WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL 11.
1. RATED LIFTING CAPACITIES apply only to the machine as
originally manufactured and normally equipped by TADANO 12.
LTD. Modifications to the machine or use of optional
equipment other than that specified can result in a reduction
of capacit
y.
2. Construction equipment can be hazardous if improperly
operated or maintained. Operation and maintenance of
this machine must be in compliance with information in the 13.
Operation and Maintenance Manua
l
supplied with this
machine. If these manuals are missing, order replacement
through the distributor. 14.
3. The operator and other personnel associated with the
machine shall fully acquaint themselves with the latest
American National Standards Institute (ANSI) safety
.51s.enarcrofsdradnats
SET UP
1. Rated liftin
g
capacities on the chart are the maximum
allowable crane capacities and are based on the machine 16.
standing level on firm supporting surface under ideal job
conditions. Depending on the nature of the supporting
surface, it may be necessary to have structural support
under the outrigger floats or tires to spread the loads to 17.
lar
g
er bearin
g
surface. 18.
2. For outri
gg
er operation, outri
gg
ers shall be properl
y
extended
with tires free of supporting surface before operating crane. 19.
OPERATION
1. Rated lifting capacities have been tested to and meet
minimum requirements of SAE J1063-Cantilevered Boom 20.
Crane Structures Method of Test.
2. Rated lifting capacities do not exceed 85 % of the tipping
load on outri
gg
ers full
y
extended as determined b
y
SA
J765-Crane Stability Test Code.
Rated lifting capacities for partially extended outriggers are
determined from the formula, Rated Lifting Capacities
=(Tipping Load - 0.1 x Tip Reaction)/1.25
3. Rated lifting capacities above bold lines in the chart are
based on crane stren
g
th and those below, on its stability
The
y
are based on actual load radius increased by boom •Enter the operation status as
j
ib operation, not as boom
deflection
.
operation.
4. The weight of handling device such as hook blocks (195lbs for •Before starting operation,make sure that mass of load is
15t capacity, 53lbs for 2t capacity), slings, etc., must be within rated lifting capacity for jib.
considered as part of the load and must be deducted from the 22.
liftin
g
capacities.
5. Rated lifting capacities are based on freely suspended load
and make no allowance for such factors as the effect of wind, •When lowering the boom angles less than 1o
sudden stopping of loads, supporting surface conditions, •When swinging with the boom angles less than 1o
inflation of tires, operating speeds, side loads, etc. Side pull
on boom or
j
ib is extremel
y
dan
g
erous.
6. When wind velocity is above 20mph (9m/sec), stop crane DEFINITIONS
operation and stow the boom. 1.
7. Rated lifting capacities at load radius shall not be exceeded
Do not tip the crane to determine allowable load.
8. Do not operate at boom lengths, radii, or boom angle, when 2.
no capacities are shown. Crane may overturn without any
load on the hook.
9. When boom length is between values listed, refer to the 3.
rated lifting capacities of the next longer and next short
booms for the same radius. The lesser of the two rated lifting 4.
capacities shall be used.
10. When making lifts at a load radius not shown, use the next 5.
lon
g
er radius to determine allowable capacity.
Side Load: Horizontal side force applied to the lifted load either
on the ground or in the air
Working Area: Area measured in a circular arc about the
centerline of rotation
Freely Suspended Load: Load hanging free with no direct
external force applied except by the hoist line
Load Radius: Horizontal distance from a projection of the axel
of rotation to supporting surface before loading to the center
the vertical hoist line or tackle with load applied
Loaded Boom Angle: The angle between the boom base
section and the horizontal, after lifting the rated lifting capacity
at the load radius
Load per line should not exceed 4,000 lbs. (1,800kg) for
main winch and auxiliary winch.
Check the actual number of parts of line with LOAD MOMENT
INDICATOR (AML-C) before operation. Maximum lifting
capacity is restricted by the number of parts of line of LOAD
MOMENT INDICATOR (AML-C). Limited capacity is as
determined from the formula, Single line pull for main winch
(4,000 lbs.) x number of parts of line.
The boom angle before loading should be greater to account
for deflection. For rated lifting capacities, the loaded boom
angle and the load radius is for reference only.
The 17.4' (5.3m) boom length capacities are based on boom
fully retracted. If not fully retracted [less than 30'(9.0m)
boom length], use the rated lifting capacities for the 30' (9.0m)
boom length.
Extension or retraction of the boom with loads ma
y
be
attempted within the limits of the RATED LIFTING CAPACITIES
The ability to telescope loads is limited by hydraulic pressure,
boom angle, boom length, crane maintenance, etc.
For lifting capacity of single top, reduce the rated lifting
capacities of relevant boom according to a weight reduction
for auxiliary load handling equipment. Capacities of single top
shall not exceed 4000 lbs (1,800kg) including main hook
When jib removing, jib state switch select removed.
When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement.
Use "ANTI-TWO BLOCK" disable switch when erecting and
stowing jib and when stowing hook block. While the switch
pushed, the hoist does not stop, even when overwind condition
occurs.
For boom length with 11.8' (3.6m) jib, rated lifting capacities are
determined by loaded boom angle only in the column headed
"78' (23.8m) boom + 11.8' (3.6m) jib"
For boom length with 18' (5.5m) jib, rated lifting capacities
are determined by loaded boom angle only in the column
headed "78' (23.8m) boom + 18' (5.5m) jib"
crane in the following case:
For angles not shown, use the next lower loaded boom angle
to determine allowable capacity.
When lifting a load by using jib (aux. winch) and boom (main
winch
)
simultaneousl
y
, do the following
Be very careful not to come in contact with the mirror, engine
cover, etc，with followin
g
warnin
g
message. When operating
21.
11
•
•
•
•

A
BC
(5.3m) C (9.0m) C (12.7m) C (5.3m) C (9.0m) C (12.7m)
4 70.3 7,900 79.0 7,900 70.3 6,200 79.0 6,200
6 62.7 7,650 74.9 7,650 79.4 7,900 62.7 6,200 74.9 6,200 79.4 6,150
8 54.4 6,900 70.8 6,900 76.6 6,900 54.4 4,900 70.8 4,800 76.6 4,700
10 44.4 5,750 66.5 5,650 73.6 5,500 44.4 3,450 66.5 3,350 73.6 3,200
12 30.7 4,850 62.2 4,600 70.7 4,350 30.7 2,500 62.2 2,350 70.7 2,100
15 55.2 3,450 66.2 3,000 55.2 1,000 66.2 750
20 41.7 1,900 58.3 1,700
25 19.2 550 49.4 650
D
A
CB
(5.3m) B (9.0m) B (5.3m)
0
o
13.1 4,200 25.3 500 13.1 1,600
A
BC(5.3m) C(9.0m) C(12.7m)
470.3 7,050 79.0 7,050
662.7 6,750 74.9 6,750 79.4 7,050
854.4 6,200 70.8 6,100 76.6 5,900
10 44.4 5,200 66.5 4,950 73.6 4,750
12 30.7 4,150 62.2 4,000 70.7 3,750
15 55.2 3,000 66.2 2,700
20 41.7 1,700 58.3 1,500
25 19.2 500 49.4 650
D
NOTE:
AINDICATOR (AML-C) is based on the standard number
CB(5.3m) B(9.0m) of parts of line listed in the chart.
0
o
13.1 3,600 25.3 400
should be according to the following table.
A
:Boom length in feet
B:Load radius in feet
C:Loaded boom angle (deg.)
D:Minimum boom angle (deg.) for indicated
length (no load)
60
o
0
o
42
o
0
o
44
o
17.4' 30' 42'17.4' 30' 42'
17.4' 30'
17.4'17.4' 30'
Over Front
LIFTING CAPACITIES AT ZERO DEGREE
BOOM ANGLE ON RUBBER CREEP
17.4' 30' 42'
0
o
42
o
GR-150XL RATED LIFTING CAPACITIES
(IN POUNDS)
Over Front
ON RUBBER CREEP
ON RUBBER STATIONARY
Over Front 360
o
Rotation
Over Front 360
o
Rotation
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER STATIONARY
The lifting capacity data stored in the LOAD MOMENT
Number of parts of line
4 1
Boom Length in Feet
17.4' to 42' Single top
(meters)
(5.3m to 12.7m)
12
Standard number of parts of line for on rubber operation
12

WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
5.
6.
7.
8.
9.
10.
11.
WARNING AND OPERATING INSTRUCTIONS
FOR USING THE LOAD MOMENT INDICATOR (AML-C)
.noitarepopeercroF)2(:sreggirtuonoenarcgnitareponehW.1
h h
h
3.
hSet "P.T.O." switch to "ON".
h
4.
h
5.
2.
h
h
6.
h
h
7.
h
(1)
h
14' 1-1/4" 11' 5-3/4" 8' 2-3/8" 5' 4-1/2"
(4.3m) (3.5m) (2.5m) (1.64m)
hAngle ao70 60 55 50
(middle) (middle) (middle) (minimum)
GR-150XL Axle weight distribution chart
Front Rear GVW Front Rear
63122-581-08094-)'81,'8.11(bijegats-2.1:evomeR
-340 220 -53 -155 102
on the outrigger extension width.
exercise caution to assure safety.
The lifting capacity for over-side area differs depending on
the outrigger extension width. Work with the capacity
corresponding to the extension width.The lifting capacities
for over-front and over-rear areas are for "outriggers fully
extended". However,the areas(angle aº) differ depending
LOAD MOMENT INDICATOR (AML-C) is intended as an
aid to the operator. Under no condition should it be relied
upon to replace use of capacity charts and operating
instruction. Sole reliance upon LOAD MOMENT
INDICATOR(AML-C) aids in place of good operating
practice can cause an accident. The operator must
no allowance for such factors as the effect of wind,
sudden stopping of loads, supporting surface conditions,
inflation of tire, operating speed, side loads, etc.
For safe operation, it is recommended when extending
and lowering boom or swinging, lifting loads shall be
appropriately reduced.
When a load is lifted in the front position and then swung
does not work in the following cases.
hDuring on rubber operation.
hWhen the "P.T.O" switch is set to "OVERRIDE" and the
"OVERRIDE" key switch outside the cab is on.
During crane operation, make sure that the displays on
front panel are in accordance with actual operating
conditions.
The displayed values of LOAD MOMENT INDICATOR
(AML-C) are based on freely suspended loads and make
However, pay attention to the following.
For stationary operation.
The front capacities are attainable only when the over-front
position symbol comes on. When the boom is more than
2 degrees from centered over-front of chassis, 360
o
capacities are in effect.
Set "P.T.O." switch to "ON".
Press the outrigger mode select key. On rubber state symbol
comes on. Each time the outrigger mode select key is
pressed the mode changes. Select the creep operation,
the on-tire mode indicative symbol flicker.
Press the boom mode select key to register the boom mode.
Suspension-lock in the over-front area of the boom. (Locking
and releasing cannot be performed in other state.)
Keep pressing the switch to the "LOCK" side until the
suspension-lock confirmation lamp changes from flashing to
lighting, and lower the body to the full. (Crane operation cannot
be performed without suspension-locking.)
and crane operation cannot be performed without
suspension-locking.)
the pop-up window closes.
of the registration ,the pop-up window closes.
When operating crane on rubber:
straight forward position of chassis , never lift load.
This machine is equipped with an automatic swing stopping
device. (For the details, see Operation Maintenance Manual.)
But, operate very carefully because the automatic swing stop
Press the lift state select key to register the lift state to be
area of the boom. (Locking and releasing cannot be
performed in other state.)
Keep pressing the switch to the "LOCK" side until the
suspension-lock confirmation lamp changes from flashing to
lighting, and lower the body to the full. (Outrigger operation
Before outrigger operation,suspension-lock in the over-front The creep capacities are attainable only when boom
is in the straight forward position of chassis and the
over-front position symbol is on. If boom is not in the
Extended
Width
capacity and condition. Damaged tires are hazardous to safe
operation. If the display agree with the actual state,press the
(Lo)" and set gear shift lever to "1".
set key to register. After the completion of the registration,
Over-front operation shall be performed within two
degrees in front of chassis.
On rubber lifting with "jib" is not permitted. Maximum
permissible boom length is 42' (12.7m).
INDICATOR(AML-C) is below the 360olifting capacity.
suspension-lock applied. Those above bold lines are based on
Press the outrigger state select key to register the outrigger
3. Rated lifting capacities are based on proper tire inflation,
pressed, the display changes. If the display agree with the
actual state,press the set key to register. After the completion
1. Rated lifting capacities on rubber are in pounds and do not
exceed 75 % of tipping loads as determined by SAE J765-
Crane Stability Test Code.
2. Rated lifting capacities shown in the chart are based on
the ground as possible, and especially avoid any abrupt
4. Tires shall be inflated to correct air pressure.
deflection.
When making lift on rubber stationary, set parking brake.
For creep operation, boom must be centered over-front
swinging.Travel slowly and keep the lifted load as close to
condition that crane is set on firm level surfaces with
-410
GVW
Do not operate the crane while carrying the load.
Creep is motion for crane not to travel more than 200 ft
(60m) in any 30 minute period and to travel at the speed
of less than 1 mph (1.6km/h).
steering, accelerating or braking.
Tires Air Pressure
15,590 13,960 6,890
of machine, swing lock engaged, and load restrained fromtire capacity and those below, on crane stability. They are based
on actual load radius increased by tire deformation and boom
operation of crane.
130 psi (9.0 kgf/cm2)For creep operation, set Drive select switch to "4-WHEEL
275/80R22.5
used(single top/jib/boom). Each time lift state select key is
15,190Base machine with 2 stage jib,auxiliary lifting sheeve and auxiliary hoist
Kilograms
to the side area, make sure the value of the LOAD MOMENT
2. 2.0 ton (1.8 metric ton) hook ball and auxiliary lifting
sheave (single top) -120
Pounds
070,7087,03
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MEMO
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MEMO
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MEMO
TADANO AMERICA CORPORATION
4242 WEST GREENS ROAD
HOUSTON, TEXAS, 77066 U.S.A.
PHONE: [phone]
FAX: [phone]
Parts Hotline: [phone]
Service Hotline: [phone]
Web site: www.tadanoamerica.com
E-mail: [email protected]
Form No. TAC GR-150XL-1-090604
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