Maxim TADANO GR-800XL-1 User manual

80 Ton Capacity (72.6 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSION
Specifications are subject to change without notice
1
GR-800XL-1
GENERAL DIMENSION
(29.5 - 25 Tires)
Feet
Turning radius
4 wheel steer 21' 11-3/4" 6.7
2 wheel steer 39' 1/2" 11.9
Meters
8’ 2-1/2” (2502)
10’ 10-1/2” (3315)
13’ 6 1/4”
(4120)
9’ 2 1-4” (2800)
18’ 1-2” (5500)
21’ 11 3/4” (6700)
23’ 7 1/2” (7200)
46' 2-1/8" (14075)
Min. 37’ 8-3/4” ~ Max. 144’ 4-1/4” (11500 ~ 44000)
6’ 7/8” (1850)
12’ 5-1/2” (3800)
14.4
o
6’ 1-7/8” (1875)
7’ 4-3/8” (2245)12’ 11-1/2” (3950)6’ 7-3/4” (2025)
23’ 7-1/3” (7200)
17.6
o
11’ 4-1/2” (3470)

BOOM
Five section full power synchronized telescoping boom,
37.7’~144.4’(11.5m~44.0m), of round hexagonal box construction
with 7 sheaves, 17-5/16”(0.44m) root diameter, at boom head.
The synchronization system consists of two telescope cylinders,
an extension cable and retraction cable. Hydraulic cylinder fitted
with holding valve. Two easily removable wire rope guards, rope
dead end provided on both sides of boom head. Boom telescope
sections are supported by wear pads both vertically and horizon-
tally.
Extension speed 106' 7-1/2" in 145 seconds.
CRANE SPECIFICATIONS
BOOM ELEVATION - By a double acting hydraulic cylinder with
holding valve. Elevation -2.0o~80.7o, combination controls for hand
or foot operation. Boom angle indicator.
Automatic speed reduction and soft stop function.
Elevation speed -2.0o~80.7oin 77 seconds.
JIB - Two stage bi-fold lattice type with 3.5o, 25o or 45o offset (tilt
type). Single sheaves, 15-5/8”(0.396m) root diameter, at the head
of both jib sections. Stored alongside base boom section. Jib
length is 32.5’(9.9m) or 58.1’(17.7m). Assist cylinders for mounting
and stowing are controlled at right side of superstructure.
Self stowing jib mounting pins.
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave, 15-5/8”(0.396m) root diameter. Mounted to main
boom head for single line work (stowable).
ANTI-TWO BLOCK - Pendant type over-winding cut out device
with audio-visual (FAILURE lamp/BUZZER) warning system.
SWING
Hydraulic axial piston motor through planetary swing speed
reducer. Continuous 360ofull circle swing on ball bearing turn table
at 2.3rpm. Equipped with manually locked/released swing brake.
A 360opositive swing lock for pick and carry and travel modes,
manually engaged in cab. Twin swing system: Free swing or lock
swing controlled by selector switch on front console.
HOIST
MAIN HOIST - Variable speed type with grooved drum driven by
hydraulic axial piston motor through winch speed reducer. Power
load lowering and raising. Equipped with automatic brake (neutral
brake) and counterbalance valve. Controlled independently of aux
hoist. Equipped with cable follower and drum rotation indicator.
DRUM - Grooved 15-3/4”(0.40m) root diameter x 22-3/4”(0.578m)
wide. Wire rope: 797’ of 3/4” diameter rope (243m of 19mm). Drum
capacity: 1,096’(334m) 7 layers. Maximum line pull(permissible):
15,200lbs(6,880kg)*. Maximum line speed: 528FPM(161m/min).
AUXILIARY HOIST - Variable speed type with grooved drum driven
by hydraulic axial piston motor through winch speed reducer. Power
load lowering and raising. Equipped with automatic brake (neutral
brake) and counterbalance valve. Controlled independently of main
hoist. Equipped with cable follower and drum rotation indicator.
DRUM - Grooved 15-3/4”(0.40m) root diameter x 22-3/4”(0.578m)
wide. Wire rope: 436’ of 3/4” diameter rope (133m of 19mm). Drum
capacity: 1,096’(334m) 7 layers. Maximum line pull(permissible):
15,200lbs(6,880kg)*. Maximum line speed: 528FPM(126m/min).
WIRE ROPE - Warrington seal wire, extra improved plow steel,
preformed, independent wire rope core, right regular lay.
3/4”(19mm) 6x37 class
HOOK BLOCK
6.2 ton (5.6 metric ton) - Weighted hook with swivel and safety
latch, for 3/4”(19mm) wire rope.
HYDRAULIC SYSTEM
PUMPS - Two variable piston pumps for crane functions. Tandem
gear pump for steering, swing and optional equipment. Powered by
carrier engine. Pump disconnect for crane is engaged/disengaged
by rotary switch from operator’s cab.
CONTROL VALVES - Multiple valves actuated by pilot pressure
with integral pressure relief valves.
RESERVOIR - 195 gallon (740 lit.) capacity. External sight level
gauge.
FILTRATION - 26 micro return filter, full flow with bypass
protection, located inside of hydraulic reservoir. Accessible for easy
replacement.
OIL COOLER - Air cooled fan type.
CAB AND CONTROLS
Both crane and drive operations can be performed from one cab
mounted on rotating superstructure.
Left side, 1 man type, steel construction with sliding door access
and tinted safety glass windows opening at side. Door window is
powered control. Windshield glass and roof window glass are
shatter-resistant. Tilt-telescoping steering wheel. Adjustable control
lever stands for swing, boom hoist, boom telescoping, auxiliary
hoist and main hoist. Control lever stands can change neutral
positions and tilt for easy access into cab. 3 way adjustable
operator’s seat with high back, headrest and armrest. Engine
throttle knob. Foot operated controls: boom hoist, boom
telescoping, service brake and engine throttle. Hot water cab
heater and air conditioning (OPTIONAL).
Dash-mounted engine start/stop, monitor lamps, cigarette lighter
ashtray, drive selector switch, parking brake switch, steering mode
select switch, power window switch, pump engaged/disengaged
switch, swing brake switch, telescoping/auxiliary winch select
switch, outrigger controls, main winch/auxiliary winch switch and
free swing/lock swing selector switch.
Instruments - Torque converter oil temperature, engine water
temperature, air pressure, fuel, speedometer, tachometer and hour
meter, Hydraulic oil pressure is monitored and displayed on the
AML-L display panel.
2

Tadano electronic LOAD MOMENT INDICATOR system TADANO AML-L monitors outrigger extended length and
(AML-L) including: automatically programs the corresponding "RATED LIFTING
Control lever lockout function CAPACITIES" table.
Boom position indicator
Operator's right hand console includes transmission gear
Outrigger state indicator
selector and sight level bubble. Upper console includes
Boom angle / boom length / jib offset angle / load
workin
g
li
g
ht switch, roof washer and wi
p
er switch, oil
radius / rated lifting capacities / actual loads read out
cooler switch, emergency outrigger set up key switch,
Ratio of actual load moment to rated load moment
drum indicator switch, jib equipped/removed select switch,
indication
boom emergency telescoping switch (2nd and 3rd-top)
Automatic Speed Reduction and Soft Stop function
and air conditioning control switch. Swing lock lever.
on boom elevation and swing
Working condition register switch
Warning buzzer
NOTE
:
Each crane motion speed is based on unladen
Load radius / boom angle / tip height / swing range
conditions.
preset function
External warning lamp
CARRIER SPECIFICATIONS
TYPE - Rear en
g
ine, left hand steerin
g
, drivin
g
axle 2-wa
y
SUSPENSION - Front: Ri
g
id mounted to frame. Rear: Pivot
selected type by manual switch, 4x2 front drive, 4x4 front and mounted with hydraulic lockout device.
rear drive.
BRAKE SYSTEMS - Service: Air over h
y
draulic disc brakes on
FRAME - Hi
g
h tensile steel, all welded mono-box construction. all 4 wheels. Parkin
g
/Emer
g
enc
y
: Sprin
g
applied-air released
brake acting on input shaft of front axle. Auxiliary: Electro-
TRANSMISSION - Electronicall
y
controlled full automatic pneumatic operated exhaust brake.
transmission. Torque converter driving full powershift with
driving axle selector. 6 forward and 2 reverse speeds, constant TIRES - 29.5-25 22PR
(
OR
)
mesh.
3 speeds - high range - 2 wheel drive; 4 wheel drive
OUTRIGGERS - Four h
y
draulic, beam and
j
ack outri
gg
ers.
3 speeds - low range - 4 wheel drive
Vertical jack cylinders equipped with integral holding valve. Each
outrigger beam and jack is controlled independently from cab.
TRAVEL SPEED - 24 mph (39 km/h) ..... 29.5-25 22PR(OR)
Beams extend to 23' 7-1/2" (7.2 m) center-line and retract to
within 10' 10-1/2" (3.315 m) overall width with floats. Outrigger
AXLE - Front: Full floating type, steering and drivin
g axle with jack floats are attached thus eliminating the need of manually
planetary reduction. Rear: Full floating type, steering and driving attaching and detaching them. Controls and sight bubble located
axle with planetary reduction and non-spin rear differential. in superstructure cab. Four outrigger extension lengths are
provided with corresponding "RATED LIFTING CAPACITIES" for
STEERING- Hydraulic power steering controlled by steering crane duty in confined areas.
wheel. Four steering modes available: 2 wheel front, 2 wheel Min. Extension 9' 2-1/4"(2.8m) center to center
rear, 4 wheel coordinated and 4 wheel crab . Mid. Extension 18' 1/2"(5.5m) center to center
Mid. Extension 21' 11-3/4"(6.7m) center to center
Max. Extension 23' 7-1/2"(7.2m) center to center
Float size(Diameter) 1' 7-11/16" (0.5m)
ENGINE
Model Mitsubishi 6M60-TLA3B Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, in.(mm) Suction type, 6-blade, 23.6 (600) dia.
No. of c
y
linders 6 Startin
g
24 volt
Combustion 4 c
y
cle, turbo char
g
ed and after cooled Char
g
in
g
24 volt s
y
stem, ne
g
ative
g
round
BoreXStroke, in.
(
mm
)
4.646 X 4.528
(
118X115
)
Batter
y
2-120 am
p
. Hour
Dis
p
lacement, cu. in
(
liters
)
460
(
7.54) Com
p
ressor, air, CFM
(
l /min
)
29 CFM
(
830
)
at 2,600r
p
m
Air inlet heater 24 volt
p
reheat Horse
p
ower
(
kW
)
Gross 267
(
200
)
at 2,600r
p
m
Air cleaner Dr
y
t
yp
e, re
p
laceable element Tor
q
ue, Max. ft-lb
(
k
g
m
)
579
(
80
)
at 1,400r
p
m
Oil filter Full flow with re
p
laceable element Ca
p
acit
y
,
g
al.
(
liters
)
Fuel filter Full flow with re
p
laceable element Coolin
g
water 3.4
(
13
)
Fuel tank, gal.(liters) 79.2 (300), right side of carrier Lubrication 3.4 - 4.0 (13 - 15)
Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300)
3
- 19 mph (30 km/h) ..... 29.5-25 28PR(OR)
or 29.5-25 28PR(OR)

OPTIONAL EQUIPMENT
LINE SPEEDS AND PULLS DRUM WIRE ROPE CAPACITIES
F.P.M m/min Lbs. kgf Lbs. kgf Feet Meters Feet Meters
High 378 115 18,200 8,260 15,200 6,880 123.0 37.5 123.0 37.5
High 413 126 16,700 7,570 13,900 6,310 134.2 40.9 257.2 78.4
High 448 136 15,400 6,990 12,800 5,820 145.3 44.3 402.6 122.7
High 482 147 14,300 6,490 11,900 5,410 156.5 47.7 559.1 170.4
High 502 157 13,400 6,060 11,100 5,050 167.7 51.1 726.7 221.5
High 551 168 12,500 5,680 10,400 4,730 178.8 54.5
905.5
276.0
High 585 178 11,800 5,350 9,800 4,460 190.0 57.9 1,095.5 333.9
1Developed by machinery with each layer of wire rope, but not based DRUM DIMENSIONS
on rope strength or other limitation in machinery or equipment. Inch mm
2Line speeds based only on hook block, not loaded. Root diameter 15-3/4" 400
3Seventh layer of wire rope are not recommendedfor hoisting Len
g
th 22-3/4" 578
operations. Flange diameter 27-3/8" 695
4Permissible line pull may be affected by wire rope strength.
6
7th37
6th
4th
1
2nd
5
Wire
rope
layer
STANDARD EQUIPMENT
5th
3rd
2
3
4
Layer Speed
1st
HOISTING PERFORMANCE
Main and auxiliary drum grooved lagging
Line speeds2Line pulls 3/4" (19mm) wire rope
Available1Permissible4Rope per layer Total wire rope
Main or auxiliary hoist - 15'-3/4" (0.4m) drum
4
- 80 ton (72.6 metric ton) - 7 sheave with swivel hook and
safety latch for 3/4"(19 mm) wire rope
- 50 ton (45.4 metric ton) - 4 sheave with swivel hook and
safety latch for 3/4"(19 mm) wire rope
- Hot water cab heater and air conditioner
- Independently controlled outriggers
- Four outrigger extension positions
- Self-storing outrigger pads
- Outrigger hose protection
- Mitsubishi 6M60-TLA3B turbo charged after cooled engine
(267HP) with exhaust brake
- Electronic controlled automatic transmission driven by torque
converter
- 4 X 4 X 4 drive/steer
- Non-spin rear differential
- Automatic rear axle oscillation lockout system
- 29.5-25 22PR (OR) or 29.5-25 28PR(OR) tires
- Disc brakes
- Fenders
- Air dryer
- Water separator with filter
- Engine over-run alarm
- Back-up alarm
- Low oil pressure/high water temp. warning device (visual)
- Rear steer centering light
- Air cleaner dust indicator
- Full instrumentation package
- Complete highway light package
- Flood lights and work lights
- Tool storage compartment
- Tire inflation kit
- 24 volt electric system
- 6.2 ton (5.6 metric ton) hook with swivel
- Towing hooks-Front and rear
- Lifting eyes
- Hook block tie down (front bumper)
- Weighted hook storage compartment
- Five section full power partially synchronized boom
37.7'~144.4' (11.5 m~44.0 m)
- 32.5'~58.1' (9.9 m~17.7 m) bi-fold lattice jib (tilt type) with 3.5o,
25oor 45opinned offsets and self storing pins.
- Auxiliary lifting sheave (single top) stowable
- Variable speed main hoist with grooved drum, cable follower
and 797' of 3/4" cable.
- Variable speed auxiliary hoist with grooved drum, cable follower
and 436' of 3/4" cable.
- Drum rotation indicator (thumper type) main and auxiliary hoist
- Anti-Two block device (overwind cutout)
- Boom angle indicator
- Tadano electronic load moment indicator system (AML-L)
- Outrigger extension length detector
- Electronic crane monitoring system
- Tadano twin swing system and 360o positive swing lock
- Self centering finger control levers with pilot control
- Control pedals for boom hoist and boom telescoping
- 3 way adjustable cloth seat with armrests, high back and seat
belt
- Tilt-telescoping steering wheel
- Tinted safety glass and sun visor
- Front windshield wiper and washer
- Roof window wiper and washer
- Power window (cab door)
- Rear view mirrors (right and left side)
- Mirror for main and auxiliary hoists
- Cigarette lighter and ashtray
- Electric fan in cab
- Cab floor mat
- Pump disconnect in operator's cab
- Hydraulic oil cooler

Lifting Height in feet
Telescoping Mode II
GR-800XL WORKING RANGE CHART
NOTE : Boom and jib geometry shown are for unloaded condition and
machine standing level on firm supporting surface.
Boom deflection and subsequent radius and boom angle change
must be accounted for when applying load to hook.
5
37.7' (11.5m)
51' (15.56m)
64.4' (19.62m)
91' (27.75m)
117.7' (35.87m)
144.4' (44.0m)
37.7' (11.5m)
64.4' (19.62m)
91' (27.75m)
117.7' (35.87m)
131' (39.93m)
144.4' (44.0m)
Approx.
9' Approx.
7.5'
2.1'
Approx.
7'
Telescoping Mode I
Lifting Height in feet
150'
45o
117.7' Boom
50o
70o
144.4' Boom + 58.1' Jib
144.4' Boom + 32.5' Jib
144.4' Boom
220'
210'
200'
190'
131' Boom
91' Boom
80o
37.7' Boom
64.4' Boom
20o
160'
150'
10'
20'
30'
40'
50'
60'
70'
80'
90'
100'
110'
180'
120'
130'
140'
40o
10o
130'10' 20' 30' 40' 50' 60' 70' 80' 140'90' 100' 110' 120'
170'
30o
60o
55o
0o
25
o
3.5o
45
o
Load Radius from Axis of Rotation in Feet
Boom Length in Feet (Telescoping Mode II)
50o
70o
144.4' Boom + 58.1' Jib
144.4' Boom + 32.5' Jib
144.4' Boom
220'
210'
200'
190'
117.7' Boom
91' Boom
80o
37.7' Boom
64.4' Boom
20o
160'
150'
10'
20'
30'
40'
50'
60'
70'
80'
90'
100'
110'
180'
120'
130'
140'
40o
10o
130'10' 20' 30' 40' 50' 60' 70' 80' 140'90' 100' 110' 120'
170'
30o
60o
55o
51' Boom
0o
45o
150'
25
o
3.5
o
45
o
Boom Length in Feet (Telescoping Mode I)
Load Radius from Axis of Rotation in Feet
Axis of Rotation Axis of Rotation

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
A37.7' 51' 131' 144.4'
BC
(11.5m) C(15.56m) CCCC C C C
(
39.93m
)
C(44.0m)
10' 68o160,000 75o103,600 78o88,100 78o44,000
12' 65o125,000 72o103,600 76o88,100 76o44,000
15' 60o108,000 69o103,600 73o88,100 73o44,000 79o44,000 79o30,800
20' 50o78,400 63o77,800 69o71,900 69o44,000 76o44,000 76o30,800 79o30,800 79o17,600
25' 38o59,400 56o59,000 64o56,100 64o44,000 73o44,000 73o30,800 77o30,800 77o17,600 79o17,600 80o17,600
30' 21o45,900 48o44,600 59o42,600 59o44,000 70o39,000 70o26,700 75o30,800 75o17,600 77o17,600 78o17,600
35' 39o33,800 53o33,000 53o39,900 66o34,000 66o23,200 72o28,200 72o17,600 75o17,600 76o17,600
40' 28o26,300 47o25,500 47o32,300 63o28,700 63o20,400 70o24,700 70o17,600 73o17,600 74o17,600
45' 5o20,900 40o20,000 40o26,400 59o23,600 59o18,200 67o21,800 67o16,400 71o17,600 73o17,600
50' 32o15,900 32o21,900 55o19,300 56o16,400 65o19,500 64o14,700 68o16,200 71o17,100
60' 46o13,200 47o14,500 59o14,800 59o11,900 63o13,300 66o13,900
70' 36o9,000 37o11,400 53o10,700 53o9,900 58o11,100 62o10,900
80' 22o6,100 24o9,500 46o7,600 46o8,400 53o9,000 57o8,200
90' 38o5,300 38o7,200 46o6,900 51o6,100
100' 27o3,500 28o5,900 39o5,100 45o4,300
110' 13o2,100 12o4,600 31o3,600 39o2,900
120' 19o2,600 32o1,800
D
Telescoping
mode
2nd boom
3rd boom
4th boom
Top boom
A37.7' 51' 64.4' 64.4' 91' 91' 117.7' 117.7'
CB
(11.5m) B(15.56m) B
(
19.62m
)
B
(
19.62m
)
B
(
27.75m
)
B
(
27.75m
)
B
(
35.87m
)
B
(
35.87m
)
0o31.7' 41,600 45.0' 20,900 58.3' 11,500 58.3' 14,900 85.0' 5,200 85.0' 7,900 111.6' 2,000 111.6' 4,300
Telescoping
mode
A:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom an
g
le
(
de
g
.
)
D:Minimum boom an
g
le
(
de
g
.
)
for indicated len
g
th
(
no load
)
NOTE: -The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number
of parts of line listed in the chart.
-Standard number of parts of line for outrigger operation should be according to the following table.
ON OUTRIGGERS FULLY EXTENDED 23' 7-1/2''
(
7.2m
)
SPREAD
360o ROTATION
64.4' (19.62m) 91' (27.75m) 117.7' (35.87m)
0
0
0
0
0o18o
Telesco
p
in
g
conditions (%)
I, II
32o
II, II
II
0
0
0
100
0
50
0
0
100
I
100
33
33
33
0
33
33
54 1
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS FULLY EXTENDED
23' 7-1/2''
(
7.2m
)
SPREAD 360o ROTATION
I
I, II I
Jib
II
33
Number of parts of line 16 12 10
(11.5m to 15.56m) (15.56m to 19.62m)
100
100
0
100
100
100
50
(19.62m to 27.75m) (27.75m to 44.0m)
II
100
100
10066
66 100
0 100
66
II II II
66
66
66
I
Boom Length in Feet
(meters)
37.7' 37.7' to 51' 51' to 64.4' 64.4' to 91' 91' to 144.4' Single top
(11.5m)
II
6
I
II

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
RWRWRW RWRWRW
80o32.7' 9,900 44.5' 8,800 52.7' 8,100 80o40.6' 5,900 64.3' 5,400 73.5' 3,400
75o50.3' 9,900 61.2' 8,700 67.6' 7,300 75o60.6' 5,900 82.5' 4,800 89.9' 3,400
70o66.4' 9,700 75.9' 7,600 81.2' 6,600 70o79.3' 5,900 98.7' 4,200 105.0' 3,400
65o80.5' 7,900 89.3' 6,600 93.9' 6,000 65o95.6' 4,900 114.0' 3,700 118.0' 3,100
60o93.7' 6,300 102.0' 5,700 106.0' 5,400 60o111.0' 4,100 126.0' 3,300 131.0' 2,900
55o106.0' 5,100 113.0' 4,500 116.0' 4,300 55o124.0' 3,100 141.0' 2,900 142.0' 2,700
50o117.0' 3,500 124.0' 3,100 125.0' 3,000 50o137.0' 2,100 151.0' 1,800 152.0' 1,700
45o127.0' 2,200 133.0' 2,000 134.0' 2,000 45o149.0' 1,200
40o137.0' 1,300 142.0' 1,200
RWRWRW RWRWRW
80o26.1' 12,300 37.7' 11,000 44.8' 8,400 80o33.6' 7,900 55.1' 5,700 67.0' 3,700
75o40.1' 12,300 50.7' 10,000 57.0' 8,000 75o50.4' 7,900 70.3' 5,200 80.7' 3,700
70o53.6' 12,100 62.9' 8,800 68.5' 7,400 70o65.9' 7,100 84.4' 4,700 93.1' 3,600
65o65.7' 9,900 74.6' 7,700 79.0' 6,700 65o80.2' 6,000 97.2' 4,200 104.0' 3,500
60o76.9' 8,400 85.2' 6,800 88.9' 6,200 60o93.5' 5,100 109.0' 3,800 114.0' 3,300
55o87.6' 7,000 95.4' 6,000 98.2' 6,000 55o106.0' 4,500 120.0' 3,500 124.0' 3,100
50o97.5' 5,800 104.0' 5,200 106.0' 5,400 50o117.0' 3,900 130.0' 3,200 132.0' 3,000
45o106.0' 4,300 113.0' 4,000 114.0' 4,200 45o127.0' 2,900 138.0' 2,600 140.0' 2,600
40o115.0' 3,200 120.0' 3,000 40o136.0' 2,000 146.0' 1,800
35o122.0' 2,400 126.0' 2,300 35o145.0' 1,300 153.0' 1,200
30o128.0' 1,700 132.0' 1,700
25o134.0' 1,200 137.0' 1,200
RWRWRW RWRWRW
80o26.8' 11,000 39.1' 10,300 46.6' 8,300 80o34.2 6,300 56.8 5,700 67.7' 3,700
75o41.0' 11,000 52.3' 9,300 58.8' 7,700 75o51.0 6,300 71.7 5,100 81.4' 3,700
70o54.5' 10,600 64.5' 8,000 70.1' 6,900 70o67.0 6,300 85.4 4,400 93.8' 3,600
65o66.3' 8,600 75.9' 7,000 80.4' 6,200 65o80.9 5,300 98.4 3,900 105.0' 3,300
60o77.6' 7,100 86.6' 6,200 90.2' 5,700 60o94.2 4,500 110.0 3,500 115.0' 3,000
55o88.4' 5,900 96.5' 5,300 98.9' 5,200 55o106.0 3,900 121.0 3,100 124.0' 2,800
50o98.2' 5,000 105.0' 4,600 107.0' 4,500 50o118.0 3,300 131.0 2,800 132.0' 2,700
45o107.0' 4,300 113.0' 4,100 114.0' 4,000 45o128.0 2,800 139.0 2,600 140.0' 2,500
40o115.0' 3,800 120.0' 3,600 40o137.0 2,400 147.0 2,300
35o122.0' 3,400 127.0' 3,300 35o145.0 2,100 153.0 2,000
30o129.0' 3,100 132.0' 3,000 30o153.0 1,900 159.0 1,800
25o134.0' 2,800 137.0' 2,800 25o159.0 1,700 163.0 1,700
20o139.0' 2,650 20
o
164.0 1,550
15
o
142.0' 2,500 15
o
168.0 1,450
C:Loaded boom angle (deg.)
R:Load radius in feet
W:Rated lifting capacity in pounds
C
ON OUTRIGGERS FULLY EXTENDED 23' 7-1/2'' (7.2m) SPREAD
360oROTATION
ON OUTRIGGERS FULLY EXTENDED 23' 7-1/2'' (7.2m) SPREAD
360oROTATION
25ooffset 45ooffset
117.7' (35.87m) Boom (telescoping mode II)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode II)
+ 58.1' (17.7m) Jib
3.5ooffset 45ooffset
C
3.5ooffset 25ooffset 45ooffset 3.5ooffset
25ooffset 45ooffset 3.5ooffset 25ooffset
C
ON OUTRIGGERS FULLY EXTENDED 23' 7-1/2'' (7.2m) SPREAD
360oROTATION
C
3.5ooffset 25ooffset 45ooffset
C
117.7' (35.87m) Boom (telescoping mode I)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode I)
+ 58.1' (17.7m) Jib
144.4' (44.0m) Boom + 58.1' (17.7m) Jib144.4' (44.0m) Boom + 32.5' (9.9m) Jib
3.5ooffset 25ooffset 45ooffset C
7

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
A37.7' 51' 131' 144.4'
BC
(11.5m) C(15.56m) CCCCC C C (39.93m) C(44.0m)
10' 68o160,000 75o103,600 78o88,100 78o44,000
12' 65o125,000 72o103,600 76o88,100 76o44,000
15' 60o108,000 69o103,600 73o88,100 73o44,000 79o44,000 79o30,800
20' 50o78,400 63o77,800 69o71,900 69o44,000 76o44,000 76o30,800 79o30,800 79o17,600
25' 38o59,400 56o56,100 64o55,200 64o44,000 73o44,000 73o30,800 77o30,800 77o17,600 79o17,600 80o17,600
30' 21o40,300 48o39,200 59o38,400 59o44,000 70o39,000 70o26,700 75o30,800 75o17,600 77o17,600 78o17,600
35' 39o29,000 53o28,200 53o35,200 66o32,000 66o23,200 72o28,200 72o17,600 75o17,600 76o17,600
40' 28o22,200 47o21,400 47o27,600 63o24,900 63o20,400 70o24,700 70o17,600 73o17,600 74o17,600
45' 5o17,000 40o16,500 40o22,200 59o19,800 59o18,200 67o21,800 67o16,400 71o17,600 73o17,600
50' 32o12,800 32o18,000 55o15,900 56o16,400 64o17,800 64o14,700 68o16,200 71o17,100
60' 46o10,500 47o14,500 59o11,900 59o11,900 63o13,300 66o12,800
70' 36o6,800 37o9,900 52o8,000 53o9,900 58o9,600 61o8,900
80' 22o4,200 24o7,100 45o5,200 46o7,800 52o6,800 56o6,100
90' 37o3,200 38o5,700 46o4,700 51o4,000
100' 27o1,600 28o4,100 39o3,100 45o2,400
110' 13o2,800 30o1,900 39o1,200
D
Telescoping
mode
2nd boom
3rd boom
4th boom
Top boom
A37.7' 51' 64.4' 64.4' 91' 91' 117.7'
CB
(11.5m) B(15.56m) B(19.62m) B(19.62m) B(27.75m) B(27.75m) B (35.87m)
0o31.7' 36,400 45.0' 17,000 58.3' 9,000 58.3' 14,300 85.0' 3,200 85.0' 6,000 111.6' 2,500
Telescoping
mode
A:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom an
g
le
(
de
g
.
)
D:Minimum boom an
g
le
(
de
g
.
)
for indicated len
g
th
(
no load
)
NOTE: -The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number
of parts of line listed in the chart.
-Standard number of parts of line for outrigger operation should be according to the following table.
II, II I
I
II
I, II
IIIII
II
100
100
100
50
100
100
100
0
100
100
100
66
100
66
66
66
0
66
6633
33
33
0
33
33
33
0
0
0
100
0
0
0
0
0
0
30o
Telesco
p
in
g
conditions (%)
I, II
0
39o 27o0o
II
100 100
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID. EXTENDED
21' 11-3/4''
(
6.7m
)
SPREAD 360o ROTATION
ON OUTRIGGERS MID. EXTENDED 21' 11-3/4''
(
6.7m
)
SPREAD
360o ROTATION
64.4' (19.62m) 91' (27.75m) 117.7' (35.87m)
I
50
0o
Boom Length in Feet
(meters)
37.7' 37.7' to 51' 51' to 64.4' 64.4' to 91' 91' to 144.4' Single top
(11.5m) (11.5m to 15.56m) (15.56m to 19.62m) (19.62m to 27.75m) (27.75m to 44.0m) Jib
541Number of parts of line 16 12 10
8
II
II II

RWRWRW RWRWRW
80o32.7' 9,900 44.5' 8,800 52.7' 8,100 80o40.6' 5,900 64.3' 5,400 73.5' 3,400
75o50.3' 9,900 61.2' 8,700 67.6' 7,300 75o60.6' 5,900 82.5' 4,800 89.9' 3,400
70o66.4' 9,700 75.9' 7,600 81.2' 6,600 70o79.3' 5,900 98.7' 4,200 105.0' 3,400
65o80.0' 7,200 89.3' 6,600 93.9' 6,000 65o95.6' 4,900 114.0' 3,700 118.0' 3,100
60o92.4' 4,700 101.0' 4,400 105.0' 4,100 60o110.0' 3,400 127.0' 2,800 130.0' 2,500
55o104.0' 2,900 112.0' 2,700 115.0' 2,600 55o123.0' 1,800 138.0' 1,500 141.0' 1,400
50o115.0' 1,600 122.0' 1,500 124.0' 1,500
RWRWRW RWRWRW
80o26.1' 12,300 37.7' 11,000 44.8' 8,400 80o33.6' 7,900 55.1' 5,700 67.0' 3,700
75o40.1' 12,300 50.7' 10,000 57.0' 8,000 75o50.4' 7,900 70.3' 5,200 80.7' 3,700
70o53.6' 12,100 62.9' 8,800 68.5' 7,400 70o65.9' 7,100 84.4' 4,700 93.1' 3,600
65o65.7' 9,900 74.6' 7,700 79.0' 6,700 65o80.2' 6,000 97.2' 4,200 104.0' 3,500
60o76.9' 8,100 85.2' 6,800 88.9' 6,200 60o93.5' 5,100 109.0' 3,800 114.0' 3,300
55o87.2' 5,700 94.8' 5,100 97.7' 4,700 55o105.0' 3,800 120.0' 3,300 124.0' 3,000
50o96.8' 3,900 104.0' 3,500 106.0' 3,400 50o116.0' 2,500 129.0' 2,100 132.0' 2,000
45o106.0' 2,600 112.0' 2,300 113.0' 2,300 45o126.0' 1,400 138.0' 1,300 139.0' 1,200
40o114.0' 1,600 119.0' 1,400
RWRWRW RWRWRW
80o26.8' 11,000 39.1' 10,300 46.6' 8,300 80o34.2' 6,300 56.8' 5,700 67.7' 3,700
75o41.0' 11,000 52.3' 9,300 58.8' 7,700 75o51.0' 6,300 71.7' 5,100 81.4' 3,700
70o54.5' 10,600 64.5' 8,000 70.1' 6,900 70o67.0' 6,300 85.4' 4,400 93.8' 3,600
65o66.3' 8,600 75.9' 7,000 80.4' 6,200 65o80.9' 5,300 98.4' 3,900 105.0' 3,300
60o77.6' 7,100 86.6' 6,200 90.2' 5,700 60o94.2' 4,500 110.0' 3,500 115.0' 3,000
55o88.4' 5,900 96.5' 5,300 98.9' 5,200 55o106.0' 3,900 121.0' 3,100 124.0' 2,800
50o98.2' 5,000 105.0' 4,600 107.0' 4,500 50o118.0' 3,300 131.0' 2,800 132.0' 2,700
45o107.0' 4,300 113.0' 4,100 114.0' 4,000 45o128.0' 2,800 139.0' 2,600 140.0' 2,500
40o115.0' 3,400 120.0' 3,300 40o137.0' 2,100 146.0' 2,000
35o122.0' 2,700 126.0' 2,600 35o145.0' 1,500 153.0' 1,400
30o128.0' 2,100 132.0' 2,100 30o152.0' 1,100
25o134.0' 1,700 137.0' 1,700
20o138.0' 1,400
15o142.0' 1,200
C:Loaded boom angle (deg.)
R:Load radius in feet
W:Rated lifting capacity in pounds
GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
144.4' (44.0m) Boom + 58.1' (17.7m) Jib144.4' (44.0m) Boom + 32.5' (9.9m) Jib
3.5ooffset 25ooffset 45ooffset CC
ON OUTRIGGERS MID. EXTENDED 21' 11-3/4'' (6.7m) SPREAD
360oROTATION
C
3.5ooffset 25ooffset 45ooffset
C
117.7' (35.87m) Boom (telescoping mode I)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode I)
+ 58.1' (17.7m) Jib
45ooffset
C
3.5ooffset 25ooffset 45ooffset 3.5ooffset
25ooffset 45ooffset 3.5ooffset 25ooffset
C
ON OUTRIGGERS MID. EXTENDED 21' 11-3/4'' (6.7m) SPREAD
360oROTATION
ON OUTRIGGERS MID. EXTENDED 21' 11-3/4'' (6.7m) SPREAD
360oROTATION
25ooffset 45ooffset
117.7' (35.87m) Boom (telescoping mode II)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode II)
+ 58.1' (17.7m) Jib
3.5ooffset
9

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
A37.7' 51' 131' 144.4'
BC
(11.5m) C(15.56m) CCCCCCC (39.93m) C(44.0m)
10' 68o160,000 75o103,600 78o88,100 78o44,000
12' 65o125,000 72o103,600 76o88,100 76o44,000
15' 60o108,000 69o103,600 73o88,100 73o44,000 79o44,000 79o30,800
20' 50o64,600 62o62,400 69o61,500 69o44,000 76o44,000 76o30,800 79o30,800 79o17,600
25' 38o42,600 56o41,400 64o40,600 64o44,000 73o43,500 73o30,800 77o30,800 77o17,600 79o17,600 80o17,600
30' 21o29,100 48o30,300 59o28,200 59o34,200 70o31,600 70o26,700 75o30,800 75o17,600 77o17,600 78o17,600
35' 39o21,100 53o20,300 53o26,100 66o23,700 66o23,200 72o26,100 72o17,600 75o17,600 76o17,600
40' 28o15,700 47o15,000 47o20,500 62o18,200 63o20,400 70o20,300 70o17,600 73o17,600 74o17,600
45' 5o11,600 40o11,000 40o16,300 59o14,200 59o18,000 67o16,100 67o16,400 71o17,600 73o16,900
50' 32o8,000 32o13,100 55o11,100 55o14,700 64o12,800 64o14,700 68o14,700 70o13,600
60' 46o6,600 46o10,000 58o8,100 59o10,900 63o9,900 66o8,900
70' 36o3,500 36o6,800 52o4,900 52o7,600 57o6,700 61o5,700
80' 21o1,400 23o4,600 45o2,700 45o5,300 52o4,300 56o3,500
90'
37o
3,500 45o2,600 50o1,800
100' 27o2,200 38o1,200
110' 12o1,100
D
Telescoping
mode
2nd boom
3rd boom
4th boom
Top boom
A37.7' 51' 64.4' 64.4' 91' 91'
CB
(11.5m) B(15.56m) B(19.62m) B(19.62m) B(27.75m) B(27.75m)
0o31.7' 26,400 45.0' 11,600 58.3' 5,000 58.3' 9,700 85.0' 1,100 85.0' 3,700
Telescoping
mode
A:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom an
g
le
(
de
g
.
)
D:Minimum boom an
g
le
(
de
g
.
)
for indicated len
g
th
(
no load
)
NOTE: -The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number
of parts of line listed in the chart.
-Standard number of parts of line for outrigger operation should be according to the following table.
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MID. EXTENDED
18' 1/2''
(
5.5m
)
SPREAD 360o ROTATION
ON OUTRIGGERS MID. EXTENDED 18' 1/2''
(
5.5m
)
SPREAD
360o ROTATION
64.4' (19.62m) 91' (27.75m) 117.7' (35.87m)
I
50
0o38o
Telesco
p
in
g
conditions (%)
I, II
0
50o 41o12o
II
100 100
0
0
0
0
0
0
0
0
100
0
33
33
33
0
33
33
33
100
66
100
66
66
66
0
66
66 100
100
100
50
100
100
100
0
100
100
I, IIII II II
I, II IIIIIII
Boom Length in Feet
(meters)
37.7' 37.7' to 51' 51' to 64.4' 64.4' to 91' 91' to 144.4' Single top
(11.5m) (11.5m to 15.56m) (15.56m to 19.62m) (19.62m to 27.75m) (27.75m to 44.0m) Jib
541Number of parts of line 16 12 10
10
III

RWRWRW RWRWRW
80o32.7' 9,900 44.5' 8,800 52.7' 8,100 80o40.6' 5,900 64.3' 5,400 73.5' 3,400
75o50.3' 9,900 61.2' 8,700 67.6' 7,300 75o60.6' 5,900 82.5' 4,800 89.9' 3,400
70o65.3' 8,000 75.0' 6,700 80.9' 6,300 70o78.6' 5,400 98.7' 4,200 105.0' 3,400
65o78.3' 5,000 87.5' 4,100 92.5' 4,000 65o93.2' 3,100 112.0' 2,800 117.0' 2,400
60o90.9' 2,800 99.2' 2,300 103.0' 2,300 60o107.0' 1,500 125.0' 1,300 129.0' 1,100
55o102.0' 1,300 111.0' 1,100 114.0' 1,100
RWRWRW RWRWRW
80o26.1' 12,300 37.7' 11,000 44.8' 8,400 80o33.6' 7,900 55.1' 5,700 67.0' 3,700
75o40.1' 12,300 50.7' 10,000 57.0' 8,000 75o50.4' 7,900 70.3' 5,200 80.7' 3,700
70o53.1' 11,000 62.9' 8,800 68.5' 7,400 70o65.9' 7,100 84.4' 4,700 93.1' 3,600
65o65.0' 8,100 74.4' 7,300 78.9' 6,200 65o79.9' 5,700 97.2' 4,200 104.0' 3,500
60o75.6' 5,300 84.4' 4,800 88.4' 4,200 60o92.0' 3,500 108.0' 3,000 114.0' 2,600
55o86.2' 3,300 94.0' 3,000 97.2' 2,700 55o104.0' 1,900 119.0' 1,700 123.0' 1,500
50o95.8' 1,800 103.0' 1,700 105.0' 1,600
RWRWRW RWRWRW
80o26.8' 11,000 39.1' 10,300 46.6' 8,300 80o34.2' 6,300 56.8' 5,700 67.7' 3,700
75o41.0' 11,000 52.3' 9,300 58.8' 7,700 75o51.0' 6,300 71.7' 5,100 81.4' 3,700
70o54.5' 10,600 64.5' 8,000 70.1' 6,900 70o67.0' 6,300 85.4' 4,400 93.8' 3,600
65o66.3' 8,600 75.9' 7,000 80.4' 6,200 65o80.9' 5,300 98.4' 3,900 105.0' 3,300
60o77.5' 7,000 86.6' 6,200 90.2' 5,700 60o94.2' 4,500 110.0' 3,500 115.0' 3,000
55o87.8' 5,000 96.0' 4,700 98.5' 4,300 55o106.0' 3,500 121.0' 3,000 124.0' 2,700
50o97.4' 3,600 104.0' 3,400 106.0' 3,200 50o117.0' 2,300 130.0' 2,000 132.0' 1,800
45o106.0' 2,500 112.0' 2,500 114.0' 2,300 45o127.0' 1,500 138.0' 1,300 139.0' 1,200
40o114.0' 1,700 119.0' 1,700
35o121.0' 1,200 126.0' 1,100
C:Loaded boom angle (deg.)
R:Load radius in feet
W:Rated lifting capacity in pounds
GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
C
ON OUTRIGGERS MID. EXTENDED 18' 1/2'' (5.5m) SPREAD
360oROTATION
ON OUTRIGGERS MID. EXTENDED 18' 1/2'' (5.5m) SPREAD
360oROTATION
25ooffset 45ooffset
117.7' (35.87m) Boom (telescoping mode II)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode II)
+ 58.1' (17.7m) Jib
3.5ooffset 45ooffset
C
3.5ooffset 25ooffset 45ooffset 3.5ooffset
25ooffset 45ooffset 3.5ooffset 25ooffset
C
ON OUTRIGGERS MID. EXTENDED 18' 1/2'' (5.5m) SPREAD
360oROTATION
C
3.5ooffset 25ooffset 45ooffset
C
117.7' (35.87m) Boom (telescoping mode I)
+ 32.5' (9.9m) Jib
117.7' (35.87m) Boom (telescoping mode I)
+ 58.1' (17.7m) Jib
144.4' (44.0m) Boom + 58.1' (17.7m) Jib144.4' (44.0m) Boom + 32.5' (9.9m) Jib
3.5ooffset 25ooffset 45ooffset C
11

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
A37.7' 51' 131' 144.4'
BC
(11.5m) C(15.56m) CCCCCCC (39.93m) C(44.0m)
10' 68o84,100 75o77,900 78o76,000 78o44,000
12' 65o62,000 72o58,200 76o56,800 76o44,000
15' 60o42,400 68o40,000 73o39,000 73o43,800 79o41,700 79o30,800
20' 50o25,700 62o23,900 69o23,200 69o28,700 76o26,600 76o30,500 79o28,400 79o17,600
25' 38o16,800 55o15,300 64o14,600 64o19,900 72o17,800 72o21,600 77o19,500 77o17,600 79o17,600 80o17,600
30' 21o11,000 48o9,900 59o9,200 58o14,300 69o12,400 69o15,900 74o13,900 75o16,600 77o15,700 78o14,900
35' 39o6,200 53o5,500 53o10,400 65o8,600 66o11,900 72o9,900 72o12,700 74o11,800 76o11,000
40' 28o3,400 47o2,800 47o7,400 62o5,600 62o8,900 69o6,900 69o9,600 72o8,700 74o7,900
45' 5o1,300 40o5,200 58o3,400 58o6,700 66o4,700 66o7,300 69o6,400 71o5,700
50' 32o3,400 54o1,700 54o4,900 63o2,900 64o5,600 67o4,700 69o3,900
60' 45o2,300 58o3,000 62o2,100 65o1,300
70' 51o1,200
D
Telescoping
mode
2nd boom
3rd boom
4th boom
Top boom
A37.7' 51' 64.4'
CB
(11.5m) B(15.56m) B (19.62m)
0o31.7' 9,400 45.0' 1,300 58.3' 1,700
Telescoping
mode
A:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom an
g
le
(
de
g
.
)
D:Minimum boom an
g
le
(
de
g
.
)
for indicated len
g
th
(
no load
)
NOTE: -The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number
of parts of line listed in the chart.
-Standard number of parts of line for outrigger operation should be according to the following table.
100
100
100
50
100
100
100
0
100
10066
100
66
66
66
0
66
66
33
33
100
100
0
0
0
0
0
0
100100
033
0
0
33
33
33
0
ON OUTRIGGERS MIN. EXTENDED 9' 2-1/4''
(
2.8m
)
SPREAD
360o ROTATION
64.4' (19.62m) 91' (27.75m) 117.7' (35.87m)
0o0o54o
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON OUTRIGGERS MIN. EXTENDED
50
61o
Telesco
p
in
g
conditions (%)
0
43o 44o
9' 2-1/4''
(
2.8m
)
SPREAD 360o ROTATION
65o 61o51o
Boom Length in Feet
(meters)
37.7' 37.7' to 51' 51' to 64.4' 64.4' to 91' 91' to 144.4' Single top
(11.5m) (11.5m to 15.56m) (15.56m to 19.62m) (19.62m to 27.75m) (27.75m to 44.0m) Jib
541Number of parts of line 16 12 10
12
I, II I I II I II I II II I, II
I, II I II

WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL
10. When making lifts at a load radius not shown, use the next
1. RATED LIFTING CAPACITIES apply only to the machine as
longer radius to determine allowable capacity.
originally manufactured and normally equipped by TADANO
11. Load per line should not exceed 12,300 lbs. (5,600kg) for
LTD. Modifications to the machine or use of optional
main winch and auxiliary winch.
equipment other than that specified can result in a reduction
12. Check the actual number of parts of line with LOAD MOMENT
of capacity.
INDICATOR (AML-L) before operation. Maximum lifting
2. Hydraulic cranes can be hazardous if improperly
capacity is restricted by the number of parts of line of LOAD
operated or maintained. Operation and maintenance of this
MOMENT INDICATOR (AML-L). Limited capacity is as
machine must be in compliance with information in the
determined from the formula, Single line pull for main winch
Operation and Maintenance Manual supplied with
(12,300 lbs.) x number of parts of line.
the crane. If this manual is missing, order a replacement
13. The boom angle before loading should be greater to account
through the distributor.
for deflection. For rated lifting capacities, the loaded boom
3. The operator and other personnel associated with this
angle and the load radius is for reference only.
machine shall fully acquaint themselves with the latest
14. The 37.7' (11.5m) boom length capacities are based on boom
American National Standards Institute (ANSI) safety
fully retracted. If not fully retracted [less than 51'(15.56m)
standards for cranes.
boom length, use the rated lifting capacities for the 51' (15.56m)
boom length.
SET UP
15. Extension or retraction of the boom with loads may be
1. Rated lifting capacities on the load chart are the maximum
attempted within the limits of the RATED LIFTING CAPACITIES.
allowable crane capacities. They are based on the machine
The ability to telescope loads is limited by hydraulic pressure,
standing level on firm supporting surface under ideal job
boom angle, boom length, crane maintenance, etc.
conditions. Depending on the nature of the supporting
16. For lifting capacity of single top, reduce the rated lifting
surface, it may be necessary to have structural supports
capacities of relevant boom according to a weight reductions
under the outrigger floats or tires to spread the loads to a
for auxiliary load handling equipment. Capacities of single top
larger surface.
shall not exceed 12,300 lbs. (5,600kg) including main hook.
2. For outrigger operation, outriggers shall be properly extended
17. When base jib or top jib or both jib removing, jib state switch
with tires free of supporting surface before operating crane.
select removed.
18. When erecting and stowing jib, be sure to retain it by hand or by
OPERATION
other means to prevent its free movement.
1. Rated lifting capacities have been tested to and meet
19. Use "ANTI-TWO BLOCK" disable switch when erecting and
minimum requirements of SAE J1063-Cantilevered Boom
stowing jib and when stowing hook block. While the switch is
Crane Structures Method of Test.
pushed, the hoist does not stop, even when overwind condition
2. Rated lifting capacities do not exceed 85 % of the tipping
occurs.
load on outriggers fully extended as determined by SAE
20. For boom length with 32.5' (9.9m) jib, rated lifting capacities are
J765-Crane Stability Test Code.
determined by loaded boom angle only in the column headed
Rated lifting capacities for partially extended outriggers are
"144.4' (44.0m) boom + 32.5' (9.9m) jib".
determined by this formula, Rated Lifting Capacities
For boom length with 58.1' (17.7 m) jib, rated lifting capacities
=(Tipping Load - 0.1 x Tip Reaction)/1.25.
are determined by loaded boom angle only in the column
3. Rated lifting capacities above bold lines in the chart are
headed "144.4' (44.0m) boom + 58.1' (17.7m) jib".
based on crane strength and those below, on its stability.
For angles not shown, use the next lower loaded boom angle
They are based on actual load radius increased by boom
to determine allowable capacity.
deflection.
21. When lifting a load by using jib (aux. winch) and boom (main
4. The weight of handling device such as hook blocks, slings,
winch) simultaneously, do the following:
etc., must be considered as part of the load and must be
Enter the operation status as jib operation, not as boom
deducted from the lifting capacities.
operation.
5. Rated lifting capacities are based on freely suspended loads
Before starting operation, make sure that mass of load is
and make no allowance for such factors as the effect of wind,
within rated lifting capacity for jib.
sudden stopping of loads, supporting surface conditions,
inflation of tires, operating speeds, side loads, etc. Side pull
DEFINITIONS
on the boom or jib is extremely dangerous.
1. Load Radius: Horizontal distance from a projection of the axis
of rotation to supporting surface before loading to the center of
the vertical hoist line or tackle with load applied.
2. Loaded Boom Angle: The angle between the boom base
section and the horizontal, after lifting the rated lifting capacity
at the load radius.
3. Working Area: Area measured in a circular arc about the
centerline of rotation.
4. Freely Suspended Load: Load hanging free with no direct
external force applied except by the hoist line.
5. Side Load: Horizontal side force applied to the lifted load either
on the ground or in the air.
13
6.
7. Rated lifting capacities at load radius shall not be exceeded.
Do not tip the crane to determine allowable loads.
8. Do not operate at boom lengths, radii, or boom angle, where
no capacities are shown. Crane may overturn without any
load on the hook.
9. When boom length is between values listed, refer to the
rated lifting capacities of the next longer and next shorter
booms for the same radius. The lesser of the two rated lifting
capacities shall be used.
Rated lifting capacities do not account for wind on lifted load
or boom. We reccomend against working under the condition
that the load is out of control due to a strong wind. During
boom lift, consider that the rated lifting capacity is reduced by
50% when the wind speed is 20mph(9m/s) to 27mph(12m/s) ;
reduced by 70% when the wind speed is 27mph(12m/s) to
31mph(14m/s). If the wind speed is 31mph(14m/s) or over,
stop operation. During jib lift, stop operation if the wind speed
is 20mph(9m/s)

GR-800XL RATED LIFTING CAPACITIES (IN POUNDS)
A
37.7' 64.4' 91' 37.7' 64.4' 91' 37.7' 64.4' 91'
BC
(11.5m) C(19.62m) C(27.75m) C(11.5m) C(19.62m) C(27.75m) C(11.5m) C(19.62m) C(27.75m)
10' 68o71,200 68o49,500 68o55,200
12' 65o62,200 65o41,700 65o47,800
15' 59o51,600 59o29,400 59o39,200
20' 50o39,400 69o35,300 50o18,000 69o21,300 50o29,000 69o31,900
25' 38o28,000 64o29,400 38o11,600 64o14,700 38o22,200 64o25,200
30' 21o20,300 59o23,600 69o22,100 21o7,600 58o10,600 69o10,600 21o17,200 59o20,200 69o21,200
35' 53o18,100 66o19,100 53o7,500 65o7,800 53o16,500 66o17,500
40' 47o14,300 62o15,300 47o5,300 62o5,800 47o13,500 62o14,600
45' 40o11,200 59o12,400 40o3,600 58o4,200 40o11,100 59o12,200
50' 32o9,000 55o10,000 32o2,300 54o3,000 32o9,000 55o10,000
55' 21o7,100 50o8,200 21o1,200 50o2,100 21o7,100 50o8,200
60' 46o6,600 45o1,300 46o6,600
65' 41o5,400 41o5,400
70' 36o4,300 36o4,300
75' 29o3,400 29o3,400
80' 22o2,700 22o2,700
D
Telescoping
mode
2nd boom
3rd boom
4th boom
Top boom
A
37.7' 64.4' 91' 37.7' 37.7' 64.4' 91'
CB
(11.5m) B(19.62m) B(27.75m) B(11.5m) B(11.5m) B(19.62m) B(27.75m)
0o31.7' 18,600 58.3' 6,000 85.0' 1,900 31.7' 6,600 31.7' 16,100 58.3' 6,000 85.0' 1,900
A:Boom length in feet
B:Load radius in feet
C:Loaded boom angle (deg.)
D:Minimum boom angle (deg.) for indicated length (no load)
NOTE: -The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L)
is based on the standard number of parts of line listed in the chart.
-Standard number of parts of line for rubber operation should be according
to the following table.
ON RUBBER
Stationar
y
Cree
p
0o21o45o0o
OVER FRONT 360oROTATION OVER FRONT
OVER FRONT 360oROTATION OVER FRONT
LIFTING CAPACITIES AT ZERO DEGREE BOOM ANGLE ON RUBBER OPERATION
0o
Stationar
y
Creep
0000 0
0 33 66 0 33 66 0 33 66
033660
66
33 66 0 33
0
66
0 33 66 0 33 66 0 33
37.7' to 91'
Telescoping conditions (%)
000
Single top
Jib
1Number of parts of line 6 4
(11.5m) (11.5m to 27.75m)
Boom Length in Feet
(meters)
37.7'
14
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1.Rated liftin
g
ca
p
acities on rubber are in
p
ounds and do not excee
d
6. Over front o
p
eration shall be
p
erformed within two de
g
rees in front of
75 % of ti
pp
in
g
loads as determined b
y
SAE J765-Crane Stabilit
y
chassis.
Test Code. 7. On rubber liftin
g
with "
j
ib" is not
p
ermitted. Maximum
p
ermissible
2.Rated liftin
g
ca
p
acities shown in the chart are based on condition boom len
g
th is 91 ft.
(
27.75m
)
.
that crane is set on firm level surfaces with axle oscillation lockout 8. When makin
g
lift on rubber stationar
y
, set
p
arkin
g
brake.
a
pp
lied. Those above bold lines are based on tire ca
p
acit
y
and 9. For cree
p
o
p
eration, boom must be centered over front of machine,
those below, on crane stabilit
y
. The
y
are based on actual load swin
g
lock en
g
a
g
ed, and load restrained from swin
g
in
g
. Travel slowl
y
radius increased b
y
tire deformation and boom deflection. and kee
p
the lifted load as close to the
g
round as
p
ossible, and
3.If the axle oscillation lockout c
y
linders contain air, the axle will not es
p
eciall
y
avoid an
y
abru
p
t steerin
g
, acceleratin
g
or brakin
g
.
be locked com
p
letel
y
and rated liftin
g
ca
p
acities ma
y
not be 10. Do not o
p
erate the crane while carr
y
in
g
the load.
obtainable. Bleed the c
y
linders accordin
g
to the o
p
eration safet
y
11. Cree
p
is motion for crane not to travel more than 200 ft.
(
60 m
)
in an
y
and maintenance manual. 30 minute
p
eriod and to travel at the s
p
eed of less than 1m
p
h
(
1.6km/h
)
.
4.Rated liftin
g
ca
p
acities are based on
p
ro
p
er tire inflation, ca
p
acit
y
12. For cree
p
o
p
eration, set Drive select switch to "4-WHEEL
(
Lo
)
" and
and condition. Dama
g
ed tires are hazardous to safe o
p
eration of set
g
ear shift lever to "1".
crane.
5.Tires shall be inflated to correct air
p
ressure.
Tires
29.5-25 22PR
Air Pressure
60 psi (4.2 kgf/cm2)
I, II II II I, II II II I, II II II
64 psi (4.5 kgf/cm2)
29.5-25 28PR

WARNING AND OPERATING INSTRUCTIONS
FOR USING THE LOAD MOMENT INDICATOR (AML-L)
1. When operating crane on outriggers: When a load is lifted in the front position and then swung
Set P.T.O. switch to "ON". to the side area, make sure the value of the LOAD
Press the outrigger mode select key to register for the MOMENT INDICATOR(AML-L) is below the 360olifting
outrigger operation. Press the register key, then the outrigger capacity.
mode indicative symbol changes from flashing to a solid light. (2) For creep operation.
Press the lift mode select key to select the lift status that The creep capacities are attainable only when boom is
corresponds to the actual boom configuration. in the straight forward position of chassis and the over
Each time the lift mode select key is pressed, the status changes. front position symbol is on. If boom is not in the straight
Press the register key to register the lift status, then the lift forward position of chassis , never lift load.
indicative symbol changes from flashing to a solid light. 3. A swing does not automatically stop even if the crane
When mounting and stowing jib, select the jib set status. becomes overloaded.
4. During crane operation, make sure that the displays on front
panel are in accordance with actual operating conditions.
(The jib state indicative symbol will be flashing.)
5. The displayed values of LOAD MOMENT INDICATOR
2. When operating crane on rubber:
(AML-L) are based on freely suspended loads and make no
Set P.T.O. switch to "ON".
allowance for such factors as the effect of wind, sudden
Press the outrigger mode select key. The on-tire mode
stopping of loads, supporting surface conditions, inflation of
indicative symbol comes on. Each time the outrigger mode
tire, operating speed, side loads, etc.
select key is pressed the status changes. Select the creep
For safe operation, it is recommended when extending and
operation, the on-tire mode indicative symbol flicker.
lowering boom or swinging, lifting loads shall be
Press the lift mode select key to register the boom or singe top
appropriately reduced.
However, pay attention to the following.
6. LOAD MOMENT INDICATOR (AML-L) is intended as an aid
(1) For stationary operation.
to the operator. Under no condition should it be relied upon
The front capacities are attainable only when the over front
to replace use of capacity charts and operating instruction.
position symbol comes on. When the boom is more than
Sole reliance upon LOAD MOMENT INDICATOR (AML-L)
2 de
g
rees from centered over front of chassis, 360o
aids in place of good operating practice can cause an
capacities are in effect.
accident. The operator must exercise caution to assure
safety.
GR-800XL Axle weight distribution chart
Base machine 54,453 52,082 48,315 24,695 23,620
Remove: 1. 6.2 ton (5.6 metric ton) hook ball -401 112 -131 -182 51
2. Top jib (25.6') -880 203 -307 -399 92
3. Base jib (32.5') -3,543 1,711 -831 -1,607 776
4. Auxiliary lifting sheave -324 214 -50 -147 97
1. 80 ton (72.6 metric ton) hook block
Options:
3.Hot water cab heater and air conditioner 68 146 97 31 66
Pounds Kilograms
GVW Front Rear GVW Front Rear
106,535
-289
-677
-1,832
-110
214
15
2.50 ton (45.4 metric ton) hook block
5. Removable Counterweight 7,431 -24,778 -7,867 3,370 -11,237
-17,347
1,713 -763 431 777 -346
950
3,276 -1,459 824 1,486 -662
1,817
lift.

MEMO
16
TADANO AMERICA CORPORATION
4242 West Greens Rd.
HOUSTON, TEXAS 77066 U.S.A.
PHONE:
(
281
)
869-0030
FAX: [phone]
http://www.tadanoamerica.com
Form No. GR-800-1-00211/US-14
TADANO LTD. (INTERNATIONAL DIVISION)
4-12, Kamezawa 2-chome, Sumida-ku,
Tokyo 130-0014, JAPAN
PHONE: [phone]
FAX: [phone]
http://www.tadano.co.jp/indexe.html