Maxx SP5 B User manual

05-2023 © MAXX GmbH, 2023. All rights reserved. Printed in Germany
Made in Germany
Manual
SP5 B 24 x 1 Peristaltic Pump

Page 2 of 24
Remark:
Access code for program changes or changes of system settings:
Password:
Your password:
6299

page 3 of 24
CONTENT
SPECIFICATION ..................................................................................................................................................... 4
DIMENSIONS .......................................................................................................................................................... 5
SAFETY INFORMATION ........................................................................................................................................ 6
H
AZARD INFORMATION IN THIS MANUAL
................................................................................................................ 6
WARNING LABELS ................................................................................................................................................ 7
GENERAL INFORMATION..................................................................................................................................... 8
P
ERMISSIBLE APPLICATION
................................................................................................................................... 8
F
UNCTIONAL DESCRIPTION
................................................................................................................................... 8
DEVICE FEATURES ............................................................................................................................................... 9
DISTRIBUTOR AND BOTTLES ........................................................................................................................... 10
1X25 L COMPOSITE .............................................................................................................................................. 10
4 X14 L DIRECT DISTRIBUTOR ............................................................................................................................... 10
24 X 1 L DIRECT DISTRIBUTOR .............................................................................................................................. 10
DETAILS DIRECT DISTRIBUTOR 24 X 1 L ........................................................................................................ 11
ELECTRICAL CONNECTIONS ............................................................................................................................ 13
PERISTALTIC PUMP - ......................................................................................................................................... 15
PROGRAMMING MAIN MENU STRUCTURE ..................................................................................................... 19
ANNEX – CALIBRATION VOLUME OF PERISTALTIC PUMP - ........................................................................ 20
CIRCUIT DIAGRAM .............................................................................................................................................. 22

Page 4 of 24
SPECIFICATION
Electrics
Power supply 230 V / 50 (opt. 60) Hz., 16 A fuse
Power consumption Approx. 350 VA with cooling
Environment
Medium temperature 0 to +40 °C
Ambient temperature –20 to +50 °C
Suction height Max. 8 m (at 1013h Pa)
volume accuracy +- 5 % at 250 ml average in a set of 10 samples
General specifications
Maintenance requirements Almost Maintenance-free, only cleaning and wear part (pump tube)
Weight
Approx. 75 kg with composite container, higher weight when using
several bottles and/or glass bottles
Dimensions (h x w x d)
(Hxwxd)
1.100 (1.640*) x 760 x 745 mm *) with opened top
Bottle variants
Plastic: 1 x 25 L / 4 x 14 / 24 x 1,0 L
Certification
Certification
CE,
Sampling in accordance with ISO 5667-10, EN16479
Subject to change without prior notice

page 5 of 24
DIMENSIONS
Dimension X
mm
Y 1
mm
Y 2
mm
Z
mm
SP5 B 760 1100 1640 725

Page 6 of 24
Safety information
Please read the entire manual before the equipment is unpacked, set up or operated. Pay
attention to all danger and caution statements. Personal injury or damage to the
equipment could occur if they are not observed.
To ensure that the protection provided by this equipment is not impaired, do not use
or install this equipment in any manner other than that specified in this manual.
Hazard information in this manual
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially or imminently hazardous situation that could result in
minor or moderate injury.
Important note: information that requires special emphasis.
Remark: information that supplements points in the main text.

page 7 of 24
Warning labels
Read all labels and notices attached to the equipment. Personal injury or damage to the
equipment could occur if they are not observed. Any symbol on the equipment will
appear along with a caution statement in the manual.
This symbol, if noted on the instrument, references the user manual for operation
and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of
electrical shock and/or electrocution exists.
This symbol may appear on the product and indicates the need for protective
goggles.
This symbol may appear on the product and identifies the connection point for the
protective ground.
When this symbol appears on the product, it identifies the location of a fuse or a
current limiter.
Electrical equipment marked with this symbol may not be disposed of in European
domestic or public disposal systems after 12 August 2005. In conformity with
European local and national regulations (EU Directive 2002/96/EC), European
electrical equipment users must now return old or end-of-life equipment to the
manufacturer for disposal at no charge to the user.
For return for recycling, please contact the equipment manufacturer or supplier for
instructions on how to return end-of-life equipment, manufacturer-supplied electrical
accessories and all auxiliary items for proper disposal.

Page 8 of 24
General information
Permissible application
- The device can be used for sampling liquid, aqueous substances (water/waste water) with a
temperature of up to 50 °C.
The user is responsible for any possible danger emanating from
the sampled medium and the resulting damage.
- The sampler is designed for operation in non-hazardous areas (no explosion risk).
- The sampler can be operated at ambient temperatures from -20°C to +50°C.
We always recommend to shade the device.
- Sampling from pressurized lines is not possible, without specific accessories.
Functional description
The equipment provides temporary storage for liquids of a specified volume so that they
can be analyzed
.
Used Materials
In our devices different materials are used which come into contact with the sample.
These are depending on the device type PVC, PC, PS, glass, stainless steel, silicone
or PE.
Depending on analysis requirements, we can also offer you alternative materials, e.g. different types of silicone
or Teflon.
Important Note: The sampler is based on the model SP5 B
For the part of the basic programming, we refer to the standard manual
“Programming instructions for SP-TP-P6“

page 9 of 24
DEVICE FEATURES
1. Hood
2. Control with display and keypad
3. Connection for suction hose
4. Distributor arm
5. 24 segment Bottles 1 L
6. Bottle tray
7. Notch for position of bottle tray
8. Peristaltic Pump
9. Capacitive Sensor 2
10. Capacitive Sensor 1
11. Door of sampling compartment

Page 10 of 24
DISTRIBUTOR AND BOTTLES
1x25 L composite
4 x14 L Direct distributor
24 x 1 L Direct distributor

page 11 of 24
Details Direct distributor 24 x 1 L
It´s a direct distributor, with 24 bottles
Bottles from top with filling direction

Page 12 of 24
The bottles are in a bottle tray, which can be moved out
At the bottom of the tray is a bolt for positioning. If you move the tray back, take care to position the
bolt in the notch.

page 13 of 24
ELECTRICAL CONNECTIONS
Electrical installation
Prepare the electrical installation
Feed cable through (SP5 B)
Loosen the screws and remove the cover (SB5 B)

Page 14 of 24
Wiring diagram (SP5 B)
Complete the electrical installation (SP5 B)
Attach cover

page 15 of 24
PERISTALTIC PUMP -
Important Note:
Before you put the sampler into service, the system has to
be calibrated!
How to do the calibration is described in the ANNEX:
PUMP TUBE REPLACEMENT
Important Note: Use of tubing other than that supplied by the
manufacturer may cause excessive wear on mechanical parts and/or
poor pump performance!
Inspect and clean the pump tubing and rollers on a regular basis.
Replace the tubing when deteriorated, at regular intervals.
Part.No. 0092216

Page 16 of 24

page 17 of 24

Page 18 of 24
Important Note:
The sampler measures the sampling volume with 2 capacitive Sensors.
Depending to the sampling point, after some time can be dirt in the
silicon tube. If you get error messages (error water sensor), you have to
clean the tube!
capacitive sensor 2
capacitive Sensor 1
TIP: A very simple way to clean the tube inside is the use of a pig (sponge). Cut a
piece of sponge with approx. 12x12 mm.
Go to the menu:
DIAGNOSTICS / TEST ► COMPONENT TEST ► PUMP.
You can now manually run the pump forward (suction) and backward (purging).
Moisten the sponge, hold it to a tube end and let it “suck” through the tube. It
works in both directions.
Repeat this until the hose is clean again.
You can also buy pigs with different diameters ready to use e.g. Cleaning/Sponge balls
like the picture shows

page 19 of 24
PROGRAMMING MAIN MENU STRUCTURE
PROGRAMS
MANUAL
SAMPLING
STATUS/STOP
START
CHANGE
IN PRESENT
BOTTLE
IN BOTTLE X
SAMPLING DATA
TEMPERATURE
DATA
BOTTLE
PROTOCOL
BOTTLE ARCHIV
COMPONENT
TEST
DIGITAL INPUTS
ANALOG INPUTS
VERSION INFO
TEMPERATURE
BOARD
DATE/TIME
SLEEP MODE
(only portable devices)
PASSWORD
SERVICE
SYSTEM
SETTINGS
DIAGNOSTICS/
TEST
SETUP
DATA MEMORY

Page 20 of 24
ANNEX – Calibration Volume of PERISTALTIC PUMP -
The single sample volume is defined by 2 capacitive sensors and a measuring tube and is highly
accurate.
We recommend to calibrate the system every time a new sampling point and from time to time,
depending on the customer-specific accuracy requirement.
The Peristaltic Pump enables as well a flow-proportional sample extraction, that means the sample
volume varies automatically according to an analog flow signal
(0/4 - 20mA).
Example:
- the selected range is 0 to 20 mA
- the max. sample volume at 20 mA is fixed to 200 ml.
That means at an analog signal of e.g. 10 mA, a 100 ml sample would be extracted. Thus the sample
extraction is always proportional to the flow.
At this system the sampling interval is fixed (e.g. every 10 min.) and the sample volume varies (the
volume changes according to the mA signal).
Thus a sample extraction proportional to the flow is guaranteed.
When putting the sampler into service, the system has to be calibrated. How to do the calibration is
described in the following section:
SET UP SYSTEM SETTINGS VAR CALIBRATION
CALIBRATION -Peristaltic Pump-
1. Start of calibration
CALIBRATION is always the 1st step on-site with any new
sampling point.
2. Start UPPER value
There are 3 consecutive calibration cycles which are started
automatically.