Maytag CCG2420 User manual

~-- --_.- .. :£
MA
Maytag Appliances
Gas Cooktop
Service Manual
16010242
Issued 10/00
www.Appliantology.org

General Safety Precautions
Information contained in this manual is intended for use by a qualified service
technician. The technician is required to be familiar with proper and safe
procedures
to be followed when repairing electric, gas, and microwave appliances.
All tests and repairs are
to be performed using proper tools and measuring devices
designed
for appliance diagnosis and repair. All component replacements should
bemade using only factory approved replacement parts.
Electrical shock and
injury can result if service or repairs are attempted by an
unqualified individual.
Improper disassembly, assembly or adjustments can
create hazardous
conditions.
Even for askilled technician, arisk of injury or electrical shock exists while
performing service or repairs. Electrical injury can be serious or fatal.
Extreme caution must taken when performing voltage checks on individual
components of an appliance.
NOTE:
Except as necessary to perform a particular step in servicing a
product, the electrical power supply should always be disconnected
when servicing a product.
To avoid possible injury, the appliance must be properly grounded. Never plug
in
or direct wire an appliance unless it is properly grounded in accordance with
all local and national codes. See the installation instructions that originally
accompanied the product for proper grounding procedures.
www.Appliantology.org

CONTENTS
INTRODUCTION i
General SafetyPrecautions ii
Model/Serial Plate iii
W
·· If t' ...
Iring norma Ion III
Ignition/Spark Module vi
Spark
Module vi
Gas Components vi
Flame Rectification vii
Burner Ignition and Auto-Reignition vii
Fan Motor Circuit -Prostyle viii
Designer Line Gas ,
ix
Gas Supply Connection x
Appliance Pressure Regulator Conversion x
LP Conversion Spuds xi
Expressions Models xii
Model
Number Identification xiv
Accessories xv
SECTION 1. GENERAL INFORMATION 1-1
General Procedures 1-1
Grounding and Polarity 1-2
Test Equipment 1-3
Ducting 1-5
Restrictions 1-5
Ventilation System 1-6
Blower &Convect Assembly Parts List 1-6
Cause &Effect 1-8
SECTION 2. GENERAL COMPONENTS ACCESS 2-1
Getting Started 2-1
Cartridges 2-1
Pressure Testing 2-3
Gas Components -(Designer) 2-3
Conventional Gas Models 2-4
Pro Style Cooktops 2-5
Designer Line Gas 2-7
Component Access/Removal -2-8
SECTION 3. GENERAL COMPONENT TESTING 3-1
Electrical Components 3-1
16010242 ©2000 Maytag Appliances Sales Company Contents
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SECTION 4. WIRING &SPECIFIC MODEL INFORMATION ......................................... 4-1
CCG2420 Diagram/Schematic........................................................................................
4-1
CCG2421 Diagram/Schematic ........................................................................................ 4-2
CCG2422 Diagram/Schematic ....................................................................................... 4-3
CCG2423 Diagram/Schematic ....................................................................................... 4-4
CCG2520 Diagram/Schematic .....................................•................................................. 4-5
CCG2521 Diagram/Schematic ....................................................................................... 4-6
CCG2522 Diagram/Schematic ....................................................................................... 4-7
CCG2523 Diagram/Schematic ....................................................................................... 4-8
CCGP2420 Diagram/Schematic..................................................................................... 4-9
CCGP2720 Diagram/Schematic................................................................................... 4-10
CCGP2820 Diagram/Schematic................................................................................... 4-11
CCGX2420 Diagram/Schematic................................................................................... 4-12
CCGX2620 Diagram/Schematic................................................................................... 4-13
CCG456, CCG457, CCP457, CCP556 Diagram/Schematic ........................................ 4-14
CCG556 Diagram/Schematic ....................................................................................... 4-15
CG100, CG106, CG106*C, CG200, CG205, CG206, CG206*C, 629.12103
629.12104 Diagram/Schematic ................................................................................. 4-16
CCG406, CVG316, CVG4380P Diagram/Schematic .................................................... 4-17
CG206-E Diagram/Schematic ...................................................................................... 4-18
CVDX4180 Diagram ...................................................................................................... 4-19
CVDX4180 Schematic .................................................................................................. 4-20
CVG4180, CVG4280, CVG4380 Diagram ...............
~ ..................................................... 4-21
CVG4100, CVG4280, CVG4380 Schematic .................................................................. 4-22
CVGX2423 Diagram/Schematic.................................................................................... 4-23
G0106, G0206,G0206-C Diagram/Schematic ........................................................... 4-24
16010242 Contents
ii
©2000 Maytag Appliances Sales Company
www.Appliantology.org

Introduction
This manual is printed in aloose format and is divided into sections relating to ageneral
group of components and/or service procedures. Each section is further subdivided to de-
scribe aparticular
component or service procedure.
The subdividing
of the subject matter, plus the loose leaf form, will facilitate the updating of
the manual as new or revised components are added or new models are introduced.
Each page
of the manual will be identified in the lower, right or left hand corner, and as new
or revised pages are published, the manual can easily be updated by following the filing in-
structions on the cover letter
of the supplement.
This service manual is avaluable tool and care should be taken
to keep it up-to-date by
prompt and proper filing of subsequent pages as they are used.
Jenn-Air Models covered in this manual:
CCG2420
CCG2421
CCG2422
CCG2423
CCG2520
CCG2521
CCG2522
CCG2523
CCGP2420P
CCGP2720P
CCGP2820P
CCGX2420
CCGX2620
16010242
CCG406
CCG456
CCG457
CCG556
CCP457
CCP556
CG100
CG106
CG106-C
CG200
CG205
CG206
©2000 Maytag Appliances Sales Company
CG206-C
CG206-E
CVDX4180
CVG316
CVG4100
CVG4280
CVG4380
CVG4380P
CVGX2423
G0106
G0206
G0206-8
Introduction
iii
www.Appliantology.org

General Safety Precautions
Information contained in this manual is intended for use by a qualified service
technician. The technician is required
to be familiar with proper and safe
procedures
to be followed when repairing electric, gas, and microwave appliances.
All tests and repairs are to be performed using proper tools and measuring devices
designed
for appliance diagnosis and repair. All component replacements should
be made using
only factory approved replacement parts.
Electrical shock and injury can result
if service or repairs are attempted by an
unqualified individual.
Improper disassembly, assembly or adjustments can
create hazardous conditions.
Even
for askilled technician, arisk of injury or electrical shock exists while
performing service or repairs. Electrical injury can be serious or fatal.
Extreme caution must be taken when performing voltage checks on individual
components of an appliance.
NOTE: The electrical power supply should always be disconnected
when servicing a product. If power is needed to test a component
extreme caution must be taken.
To avoid possible injury, the appliance must be properly grounded. Never plug
in
or direct wire an appliance unless it is properly grounded in accordance with
all local and national codes. See the installation instructions that originally
accompanied the product for proper grounding procedures.
In
our continuing effort to improve the quality and performance of our cooking products, it
may be necessary to make changes to the appliance without revising this manual.
The model and serial
number can be found on the data plate located on the underside of the
cooktop. The model number identifies features, sizes and engineering changes. The model
number assist the technician in establishing the proper service procedures for the different
variations
of cooking products.
16010242 ©2000 Maytag Appliances Sales Company Introduction iv
www.Appliantology.org

Model/Serial Plate
The Model/Serial plate is located on the
bottom of the cooktop towards the back. For
downdraft models, the model/serial plate is
located on
the side of the plenum under the
cooktop. The model number is very
important to the technician for ordering parts
both in and
out of warranty. Always be sure
to use the complete model number when
ordering parts.
A IMPORTANT
UniqlJe product information for specific
models is found in the
wiring and model specific information
section of this manual.
16010242
Wiring Information
A wiring diagram /schematic is supplied
with the unit. It is attached to the underside
of the cooktop. Please return the diagram to
the storage compartment for future use.
A IMPORTANT
Wiring information in this manual was ac-
curate
at the time of manual production.
Wiring information is subject to change at
any time. Please refer to wiring informat-
ion on the actual product for most current
information.
Introduction v
©2000 Maytag Appliances Sales Company
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Wiring Installation
MAIN TERNINAL
CONNECT I ON BLOCK
CONDUIT
PLATE
(Bl.ACIC)
r----flDANCH CIRaJIT
(PO'llER SlPPL V)
NEUTRAL
L.I (RED)
RANGE GROlNlED THROUGH NEUTRAL CONDUCTOR.
MIDDLE WIRE OF PIGTAIL
I
I
I I
C).
REMOVE KNOCKOUT F~ ~
SERVICE CORD (PIGTAIL) USE.
NORMAL - 3 WIRE PLUG NORMAL - 3 WIRE CONDUIT
CONDUIT
PLATE
r---EIRAI«::H CIRaJIT
(POWER SI.PPL V)
WIRING METHOD IF CODE DOES
NOT PERMIT GROlJN)ING 1lROUGH
NEUTRAL CONDUCTOR Ie ALSO
REQUIRED IN MOBILE l-DES.
Lt (RED)
NEUTRAL
MIDDLE WIRE OF PIGTAIL
CONDUIT
PLATE
I
I
I I
REMOVE KNOCKOUT ~
SERViCE CORD (PIGTAIL) USE.
MOBILE HOME - 4 WIRE PLUG MOBILE HOME - 4 WIRE CONDUIT
16010242 Introduction vi
©2000 Maytag Appliances Sales Company
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Electrical Wiring Information
Electrical Wiring Information
The neutral of this unit is grounded to the
frame through the solid copper grounding
wire. If local codes
do not permit grounding
of the neutral, untwist or disconnect the solid
copper
wire and connect the solid copper
wire to ground in accordance with local
codes. Connect
the white neutral to the
service neutral.
Proper Electrical Supply
You must provide an adequate electrical
supply system
as required for your cooktop.
All
wire connections must be in accordance
with local codes and properly insultated.
Check
with local utility for governing
electrical codes and ordinances.
In the
absence of local electrical codes, the National
Electrical Code, NFPA No. 70, governing
eletric range installations
must be followed.
A
copy of the National Electrical Code, NFPA
No. 70, can be obtained
by writing to:
National Fire Protection Association
Batterymarch Park
Quincy, Massachusetts 02269
Athree-wire, single phase, A.C. 120/240
volt
60 cycle electrical system (properly circuit
protected
to meet Local Codes of NFPA No.
70)
must be provided. Unit must be properly
grounded in accordance with local wiring
code. The chart below recommends the
minimum circuit protector and wire size if
the appliance is the only unit on the circuit. If
smaller sizes
of wire are used, the unit
efficiency will be reduced and afire hazard
may be created. It is advisable that the
electrical wiring and hookup be
accomplished
by a competent electrician.
RECOMMENDED MINIMUM
K.W. RATING CIRCUIT PROTECTION WIRE SIZE
ON SERIAL PLATE IN AMPERS (AWG)
0-4.9 20 12
5.0 -6.9 30 10
7.0 -9.9 40 8
10.0-11.9 50 8
12.0 -14.9 60 6
16010242
WARNING
ELECTRICAL GROUNDING INTRUCTIONS
THIS APPLIANCE IS EQUIPPED WITH A
THREE PRONG GROUNDING PLUG FOR
PROTECTION AGAINST SHOCK HAZARD
AND SHOULD
BE PLUGGED DIRECTLY
INTO A
PROPERLY GROUNDED
RECEPTACLE. DO NOT CUT
OR REMOVE
THE GROUNDING PRONG FROM THIS
PLUG.
WARNING
THIS APPLIANCE MUST BE
DISCONNECTED FROM ITS ELECTRICAL
SUPPLY AT THE WALL RECEPTACLE
BEFORE SERVICING THE APPLIANCE.
The non-vented units are provided with 1/2"
(1.3 em) flexible cable, 45" (114.3 em)
long
with 6" (15.2 em) wire leads at end, furnished
and installed
by manufacturer (connect to
240/120 volt electrical service). Cable is lo-
cated at
the center rear of the cooktop. Refer
to owner's installation manual if needed.
ProperServiceProcedure
When testing, removing, replacing compo-
nent or components or performing service:
1. Disconnect the appliance from power
source.
2. Note the location of electrical wiring
attachments and disassembly order for
ease in reassembly.
3. Reassemble in the reverse order of re-
moval unless specified otherwise.
4. Ensure that electrical connections are
attached and secure.
5. Ensure that wiring is secured away from
sharp edges and moving parts.
6. Do not bypass or disconnect any part or
device designed into the appliance.
Introduction vii
©2000 Maytag Appliances Sales Company
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7. Ensure that ground wiring is connected
and secure.
8. Ensure that access panels, covers, tape,
and seals are installed.
Ignition/Spark Module
The ignitor wires are color coded to match
the input wiring color. If the polarity gets
reversed (the
power cord is indexed at both
ends, reverse polarity can
only occur at the
outlet). The ignitor will continue to spark
after
burner lights. If the ignitor module is
mis-wired,
the same thing will occur.
Wiring, polarity, and grounding are critical
to
proper operation. Connections at the
module and at the ignitor should be snug. A
loose connection is added resistance
to the
circuit.
Spark Module
Gas Components
NOTE: Before replacing any component,
check the following:
• Be sure 120 VAC power is supplied to
unit.
• Be sure correct gas fuel, at correct pres-
sure, is supplied
to manifold inlet. The gas
supply line is open and air has been bled
from gas lines.
• When an electrical component is non-
operative, check
to be sure the correct
electrical leads are securely attached
to it.
Wire leads are color-coded and identified
with stampings.
• When an electrical malfunction cannot be
readily located, use a continuity tester
to
trace circuit. Check wire harness for
separated wires, splices, etc.
• If ducting and wall cap are not connected
to blower vent, be sure deflected drafts are
not causing ignition failure or other burner
flame disturbance.
Provides 14,000
to 16,000 VDC to ignitors. Do Gas Leaks
not check output.
Check for 120 VAC between Land N. Ensure
tight connections at 1, 2, and at ignitors.
Ensure sure
proper product grounding.
16010242
CAUTION:
Never check for gas leaks with an open
flame. Check for leaks using a soap and
water solution.
Introduction
©2000 Maytag Appliances Sales Company
viii
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Flame Rectification
In appliances, there are two main types of re-
ignition systems. One, is based on
the flame
conduction principle
(DC current), the other.
is based on
the flame rectification principle
(AC current).
The
flame conduction principle has DC cur-
rent arcing
from the ignitor to the burner
(chassis ground). Since this arcing is placed
in
the path of the gas/air mixture exiting the
burner, the burner is lit. A flame is capable of
conducting electricity, thus the arcing stops.
If the flame is extinguished, the ignition pro-
cess starts all over.
Few
components are needed to build a con-
duction
type of re-ignition system. However,
if the ignitor shorts to ground via moisture or
a wiring problem, no arcing takes place and a
no light situation occurs. This system is not
fail safe.
The
flame rectification principle uses very
low (one millionth of an amp), AC current
arcing
from the ignitor to the burner (chassis
ground).
When one burner is turned on, all
burners
will spark.
When gas burns in air, there is a release of
heat and light. A by-product of the release is
a process called "ionization". This means
that the edge of the flame is conductive.
By placing
the ignitor so it will provide an arc
in
the path of the flames conductive area,
and having its target (chassis ground) be
at
least four times larger than the ignitors elec-
trode, a rectifier/diode is created.
When alternating current goes into the flame,
during one half of the cycle it is flowing from
the ignitor to ground, and during the other
half cycle it flows from ground to the ignitor.
Since
the flame is acting like a diode, the cur-
rent
flow will be higher in the ignitor to
ground cycle than in the ground to ignitor
cycle. When this condition is sensed in the
correct polarity, a flame is considered to be
present.
16010242
If the flame is not present, the current flow in
each half cycle is 0, so sparking
will continue.
If there is a moisture or grease short, the cur-
rent
flow will be equal during each half cycle.
The result is continuous sparking.
Incorrect polarity will cause continuous
sparking since
the half cycles are reversed.
This explains
why polarity, grounding, and
proper
wiring are so critical to proper opera-
tion. Also
the gap between the ignitor and
it's target should be
3mm (the thickness of
two dimes).
Burner Ignition and Auto-Reignition
This appliance is equipped for electronic
auto-reignition
by means of a spark igniter
located at
the rear of each burner. The burn-
ers are designed
to light at any valve rotation
that admits sufficient gas flow to support a
flame and
to automatically relight following a
loss
of flame due to a draft or other adverse
condition.
CAUTION: Never cover control knobs or sur-
rounding control surface
with utensils, tow-
els, or other objects. Never obstruct free air
passage past
the control knobs. The knob
openings have been sized
to properly control
air entry
to the interior of the appliance dur-
ing operation.
This appliance has
no air shutters. Primary
air adjustments are unnecessary. The burn-
ers are designed
to provide optimum aera-
tion for all gases without air shutters. When
operating properly, burners should produce
clearly defined, even blue flames.
Introduction ix
©2000 Maytag Appliances Sales Company
www.Appliantology.org

RELAY
RElAY
Specified input rates are as shown below:
CCGP2420P and CCG2720P
Burner
Location
Iinput Rates - Natural Gas (BTU/HR)
Hi Lo
Right Front 15,000 1,500
Right Rear 9,100 1,050
Left Front 6,500 830
Left Rear 15,000 1,500
CCGP2820P
Burner !Input Rates - Natural Gas (BTU/HR)
Location
Hi Lo
Right Front 15,000 1,500
Right Rear 9,100 1,050
Center Front 6,500 830
Center Rear 10,500 1,500
Left Front 15,000 1,500
Left Rear 9,100 1,050
Some models will linclude 1300 watt Electric
Griddle accessory
Fan Motor Circuit -Prostyle
PRO -STYLE
LADDER DIAGRAM. CVG43,OP
FAN MOTOR CIRCUIT - "En BURNER INSTALLED
UPPER
ICNITOR
L1 _---,~SWlCH I!iN
~' TO FAN
~!
FANSVIATCH
FAN MOTOR CIRCUIT-AG202 INSTALLED
UPPER
IGNITOR
SWITCH r=-t
L1 ----,C/ -P.,,--4!---TO-FAN N
~~ =r
FANswn:H
16010242 Introduction
©2000 Maytag Appliances Sales Company x
www.Appliantology.org

Designer Line Gas DESIGNER LINE GAS
DESIGNER LINE GAS AG202MBCG)
10,ooOBTU -NAT.
OR 8,OooBTU· L.P.
SOLENOID
950 Ohms
KEEP HOLES
CLEAR
o
FLASH TUBE
o
/
AIR SHUTTER
ADJUSTMENT
IGNITOR AREA
/=
TAB TO OPEN
PAN SWITCH
100
[jJ
NL
117V_
10mA
21
GJ
CD
CHECK FOR 120VAC BElWEEN
LAND N. ENSURETIGHT
CONNECTIONS
AT 1, 2, AND AT
IGNITORS. ENSURE PROPER
PRODUCTGROUNDING.
SPARK MODULE
PROVIDES 14,000
TO 16,OooVDC
TO IGNITORS. DO NOT CHECK
OUTPUT.
ATO B=2.3K OHMS
7TO 5 - NORMALLY OPEN
RELAY
ALLOWS AUTOMATIC STARTING
OF BLOWER (WITH FAN RELAY)
WHEN
"E" BURNER INSTALLED.
5
: •.
FAN RELAY
OPERATES BLOWER MOTOR
DIRECTLY("E BURNER INSTALLED),
OR FEEDS ROCKER SWITCH
B-NO
B-C
7-NC
DESIGNER LINE GAS
I..ADDEIl DIAGRAM· CVIU2IO
DESIGNER LINE GAS
E-VEN HEAT GRilL ASSEMBLYe'En BURNER) PAN SWITCHCIRCUIT-"E" BURNER INSTAl
LEO
AIR SHUTTER
ADJUSTMENT
UPPER
IGNITOR PAN
SWITCH SWITCH RElAY
L1 -------~1 ~- N
--------\l'::-c ""::NO:1": -+Jib :~~ANSWTCH
iC NO! TO FAN
L--..i
FAN
RElAY
PAN SWITCH CIRCUIT-AG2Q2 INSTAll ED
UPPER PAN
=g~ SWITCH RElAY
L1 ----r=====~_~ __ ~\ !i;1! IN
jC NO! i:J!!4-..- TO FAN SWITCH
'-----------T;':(' ~ TO FAN
!_I
FAN
RElAY
GRILL DESIGNED FOR 8,OOOBTU (NAT. OR L.P.) OPERATION
16010242 Introduction xi
©2000 Maytag Appliances Sales Company
www.Appliantology.org

Style A
INeAP.
;J
l~
•
Inversion of pin may be most easily accomplished
by placing cap an a ftal hOl'i2ewal surface. as
shown. and applying linger prasure to th& pin for
removal and replaCement.
MAXlmOL APPLIANCE PRESSURE
REGULATOR
OLP
CONVERTErtr M'
CAP' ~
~ANOPlN )
V ./
NAT J..... /r' ~ I
~. ~
AppliancePressure Regulator
Conversion
If this is a "Style 1(' regulator, follow instruc-
tions in illustration. If it is a "Style B" regula-
tor convert to LP by inserting a coin into the
slot in the cap of the appliance pressure
regulator and turn counterclockwise to
loosen. Reverse (invert) cap, push down and
turn clockwise to lock in place. When fin-
ished, the marking "LP" should be visible in
the center well of the cap.
Apply a non-corrosive leak detection fluid to
all joints and fittings in the gas connection
between the supply line shut-off valve and
range. Include gas
fittings and joints in the
range if connections were disturbed during
installation. Check for leaks! Bubbles ap-
pearing around fittings and connections will
indicate aleak. If aleak appears, turn off sup-
ply line gas shut-off valve, and retest for
leaks.
CAUTION: NEVER CHECK FOR LEAKS
WITH AFLAME.
A
trained serviceman or gas appliance in-
staller
must make the gas supply connection.
Leak
testing of the appliance shall be con-
ducted by the installer according to the in-
structions below.
Gas Supply Connection
WHEN LEAK CHECK IS COMPLETE, WIPE
OFF
ALL RESIDUE.
Unless
prohibited by local codes or ordi-
nances, an new A.G.A. -Certified, flexible
metal appliance connector may be used to
connect this appliance to it's gas supply. The Style B
connector must have an internal diameter
not less than nominal 1/2" NPT pipe and be
no more than 5 feet in length. A 1/2" NPT x
1/2" flare union adapter is required at each
end of the flexible connector if a flexible
pressure regulator and manual shut-off valve
are
joined solidly to other permanent hard
piping (either gas supply or the appliance
manifold) so as to be physically stationary.
HARPER-WYMAN
APPLIANCE
PRESSURE
REGULATOR
dr?'·~ ......
Natural Setting LP Selling
The~caplslabelec:leilher"LP'or"Na1"andiseasiyrecognized
by 1he IaisedC9n1ef C'tIin slot(tor Natural) or !he cenI8rwell (f0llP).
CAUTION: Do not attempt to attach the
lexible connector directly to an external pipe
hread. Connection requires flare union
~dapter.
16010242 Introduction
xii
©2000 Maytag Appliances Sales Company
www.Appliantology.org

LP Conversion Spuds
The fixed LP orifice spuds supplied with unit must be installed in this appliance if it is con-
verted
for use with LP gas. Each part is stamped with asmall number, coding its proper loca-
tion. Refer
to installation instructions supplied with this appliance for detailed conversion
instructions. Save
the fixed natural gas orifice spuds already installed in this appliance, for
future use.
To convert cooktop for use on LP Gas, install:
CCGP
Burner/Valve
Orifice Spud Spud
Color
Stamping
2420 &2720
Right front &left rear
65
Brass
Left
front
70 Brass
Right Rear
69
Brass
2820 Right Front
65
Brass
Right Rear
69
Brass
Left Front
65
Brass
Left Rear
69
Brass
Center Front 70 Brass
Center Rear
65
Brass
To convert from use on LP Gas to Natural Gas, install:
CCGP
Burner/Valve
Orifice Spud Spud
Color
Stamping
2420 &2720
Left Rear
None
Red
Right Front
None
Gold
Left Front
None
Silver
Right Rear
None
Green
2820 Right Front
None
Gold
Right Rear
None
Green
Left Front
None
Gold
Left Rear
None
Green
Center Front
None
Silver
Center Rear
None
Red
16010242 ©2000 Maytag Appliances Sales Company
Introduction xiii
www.Appliantology.org

Expressions Models
Converting Appliance for use with LP Gas
WARNING
Propane conversion is to be performed by a
Maytag Authorized servicer (or other quali-
fied agency) in accordance
with the
manufacturer's instructions and all codes
and requirements. Failure
to follow instruc-
tions could result in serious injury
or prop-
erty damage. The qualified agency perform-
ing this
work assumes responsibility for this
conversion.
WARNING
Electrical power and gas must be turned off
prior to conversion.
This appliance was adjusted at the
factory for
use with natural gas. To convert it for use
with LP gas (propane or butane), both of the
following modifications must be performed:
A. Replace all orifice spuds
1. Remove the grates and burner heads.
2. With an adjustable wrench, unscrew and
remove the brass collar nuts.
3. Trim asmall piece of masking tape to the
size
of a dime and affix it over the end of a
3/32"
nut driver.
4. Firmly press the nut driver over the orifice
spud and loosen spud
by turning counter-
clockwise. Carefully lift
nut driver out of
burner throat. Orifice spud should be
captured in the recess. Repeat this step
for
each burner. Save spuds just removed for
future use.
16010242
Fig. 5Removal of OrifICe Spud
5. Remove control knobs by pulling straight
up. With a # 15 Torx driver, remove screw
from the right-rear and left-front burner
valves. Slide control panel glass
to the left
by 1/8" and lift glass up and out, exposing
the gas manifold and valves. Remove the
simmer jets by turning counterclockwise
and lifting
out of recess. Save jets for
future use.
~ ~ =-
Fig. 6, l.o<atlcn of low
~ ftameadjustfng
screw beneath
control panel glass.
Introduction xiv
-,
©2000 Maytag Appliances Sales Company
www.Appliantology.org

6. Locate the LP conversion pack taped to the
side of the exhaust plenum. Remove the
two small bags containing replacement
orifices. Remove the large simmer jets and
insert into the large burner valves. Turn
clockwise until snug. With masking tape
still
in place in the recess of the nut-driver,
press a zinc-plated
spud into the recess so
that it is captured snugly. Carefully insert
into the throat of the large burner. Tighten
to a torque of 15 in-Ibs by turning spud
clockwise. Repeat for the other large
burners. Repeat this same procedure for
the small simmer jets and spuds.
7. Reinstall
the glass control panel assembly
and the two Torx screws removed earlier.
Replace
the knobs.
8. Replace the brass collar nuts and tighten to
a torque of 60 in-Ibs. Replace burner
heads and grates.
9.
Affix the yellow adhesive label from the LP
conversion pack to the exhaust plenum
adjacent to the rating plate.
10.Place
the natural gas simmer jets and
brass
orifice spuds in the plastic bag for
future use and reattach bag to side of
plenum.
16010242
B. Invert cap in appliance pressure regulator.
With the appliance installed, the regulator is
located on the underside of the burner box
on the right hand side at the inlet to the gas
manifold. Identify the make of appliance
regulator
on the unit and follow the instruc-
tions.
After conversion, steps A and B have been
completed. Check the appearance of each
burners' flame at Hi and Lo settings. If the
flames appear too large or too small, review
all steps to make sure they were completed
correctly.
Introduction
©2000 Maytag Appliances Sales Company
xv
www.Appliantology.org

Model Number Identification
COOKING-ELECTRIC & GAS COOKTOPS
IClVlGIXl4131SloiBICI
ABC D E F G H I J
8 PRODUCT TYPE
C Cooktop Electric
CCE
Conventional Cooktop Electric
CCG
Conventional Cooktop Gas
CCR
Conventional Cooktop Solid
CG Cooktop Gas
CU
Cooktop Updraft
CVE Conventional Ventilated Electric
CVG
Conventional Ventilated Gas
G = Grill Electric
.!l
PRODUCT VENTILATION TYPE
C Conventional (Updraft)
V Ventilated (Downdraft)
~
PRODUCT FUELLELEMENT
E Electric
G
Gas
D Dual Fuel
P
LP Gas
Q PRODUCT STYLE
X Expressions
E SURFACE
1 Coil/Atmospheric Burner
2 Disk/Sealed Burner
3 Ceran/Radiant/Halogen/lnduction
4
Modular
E SURFACE
5 Coil/Atmospheric Burner w/Electronics
6 Disk/Sealed Burner w/Electronics
7 Ceran w/Electronics
8 Modular w/Electronics
The serial number is necessary when order-
ing replacement parts. Starting
November 1,
1992, Jenn-Air/Maytag began using a 10 digit
serial number format. Prior to this an 8 digit
serial number format was used. The first two
digits denote the run number. The next 6
numbers represent
the unit serial number.
The seventh and
eight digit represents the
year and
month the unit was built. This num-
ber is also necessary for product information
feedback
to the manufacture for quality im-
provements/adjustments.
16010242
f CONFIGURATION
1 Single Convertible
2 Double Convertible
3 Triple Convertible
4 Four Fixed Elements/Burners
5 Five Fixed Elements/Burners
.fi TYPE
0 Coil/Disk/Radiant/Atmospheric Burners
1 Open (No Grill)
2 Sealed Burner
3 Radiant/Halogen
5 Induction/Radiant
6 Induction
7 Grill + Open
8 Grill + Open
!:!
FUTURE UPGRADES, ETC.
! COLOR
A Almond
B Black
P Pro-Style'"
S Stainless
T Textured
W White
J.
SUFFIX
U.S. (Blank)
C Canada
E
Export
J Jenn-Air
8 208V
Serial Number
Identification
10 11234561 FY
t r
RUN YEAR
NUMBER
Introduction
©2000 Maytag Appliances Sales Company
xvi
www.Appliantology.org

· .RIES
A312
A302
"':. ..
..; .. : ...
Ai 00
A158
A335
A341··
AE9iS
A0142
16010242
Introduction
xvii
©2000 May tag Appliances Sales Company
www.Appliantology.org

16010242
Introduction
xviii
©2000 May tag Appliances Sales Company
www.Appliantology.org