Mazda Mazda 6 User manual

1
GENUINE PARKING SENSOR, REAR
INSTALLATION INSTRUCTIONS
Thank you for purchasing a genuine Mazda accessory.
Before removal and installation, be sure to thoroughly read these instructions.
Please read the contents of this booklet in order to properly install and use the Parking sensor,
rear. Your safety depends on it.
Keep these instructions with your vehicle records for future reference.
•There are several WARNING and CAUTION sections in this booklet concerning safety when
installing or removing the Parking sensor, rear. Always read and follow them in order to prevent injuries,
accidents, and possible damage to the vehicle.
WARNING: Indicates a situation in which serious injury or death could result if the warning
is ignored.
CAUTION: Indicates a situation in which bodily injury or damage to the vehicle could result if the
caution is ignored.
•For areas indicating the tightening torque in this instruction manual, tighten to the specified torque using
a torque wrench.
•Do not modify the Parking sensor, rear.
•Do not install the Parking sensor, rear in any way other than described in the following instructions.
•If in any doubt, please ask your Mazda dealer to install the accessory in order to prevent errors in
installation.
•If you have any questions about the use of the accessory, ask your Mazda dealer for proper advice
before using it.
•Mazda and its suppliers are not responsible for injuries, accidents, and damage to persons and property
that arise from the failure of the dealer or installer to follow these instructions.
•To ensure safety and reliability of the work, installation, removal and disposal work must be carried out
by an Authorized Mazda Dealership.
•Be careful not to lose removed parts, and be sure that they are kept free from scratches, grease or
other dirt.
PART NAME: PARKING SENSOR, REAR
VEHICLE: MAZDA6
PART NUMBER: C853 V7 290
C844 V7 281 (4 pc. SENSOR)
To the dealer
•Please turn over these instructions to the customer after installation.
To the customer
•Keep these instructions after installation. The instructions may be necessary
for installing other optional parts or removal of this accessory.
•Should the vehicle or this accessory be resold, always leave these instructions
with vehicle for the next owner.
WARNING
NOTE

2
▼ Installation view
1. PARTS
Back signal
Control unit
Buzzer
Sensor
Ground wire

3
▼ Parts list
•PARKING SENSOR, REAR (C853 V7 290)
Part Part name Qty. Part Part name Qty. Part Part name Qty.
Control unit
（C850 V7 288）1
Buzzer 1 Main harness 1
Electro tap 1
Mount base 8
Harness (short)
(For sensor No.3,4) 2
Harness (long)
(For sensor No.1,2) 2 Tie wrap 15
Double-sided
adhesive tape
(For control unit)
1
Double-sided
adhesive tape
(For buzzer)
1 Ring 4
Installation
instructions 1
Installation
inspection
sheet
1
•4 pc. SENSOR (C844 V7 281)
Part Part name Qty.
Sensor 4
•Verify that the kit includes all the following parts and that the parts are not dirty, scratched, or damaged.
Note

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REQUIRED TOOLS
☆Screwdriver (Flathead) ☆Screwdriver (Phillips) ☆Socket wrench ☆Torque wrench ☆Nipper
☆Pliers ☆Fastener remover ☆Punch ☆Drill ( 2 mm) ☆Hole saw ( 20 mm) ☆Round file
☆Tweezers ☆Protective tape ☆Electrical vinyl tape ☆Soft clean cloth ☆Mat
☆IPA (Isopropyl alcohol)
WARNING
When the negative battery
cable is connected during
operation, it may cause
electric shock or other
personal injuries. Disconnect
the negative battery cable
before removal/installation.
When connecting/dis-
connecting connectors, grasp
the connectors, not the wires.
Otherwise a short, and an
accident from poor contact or
fire may occur.
Do not pull the harness with
excessive force. Doing so
can cause a breakage or a
short-related accident, as
well as an electrical short or
fire.
Secure the harness with the
band (part included) so it
doesn’t dangle. If not, it may
cause a short, accident, or
fire.
CAUTION
Using improper tools may
cause damage and/or broken
parts. Use the correct tool for
the job.
Wrap protective tape around
screwdrivers and fastener
remover tools to prevent
scratching the vehicle.
Excessive length of tie wrap
may interfere with other parts
and cause damage.
Cut unnecessary part up to
about 5 mm {0.19 in} from
the fixed point.
Put the removed parts and
the parts in the kit on the
protective sheet to prevent
scratches.
2．BEFORE INSTALLATION
•When the negative battery cable is removed, the clock, radio, trip meters and other memories will be erased.
Before performing work, record the content of the memory.
•Refer to the Workshop Manual for removal and installation of vehicle parts.
Not following the procedures for removal/installation in the Workshop Manual could result in an accident or
vehicle malfunction.
Note
•When removing/installing the parts, park the vehicle on level ground and apply the side brake securely. Be
sure to turn the ignition switch off, otherwise the vehicle can move, causing personal injury or vehicle
damage.
WARNING

5
3．CONNECTION DIAGRAM

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1. Install the ring to the sensor.
2. Masking required (use ring to mask sensor channel)
2. Coat the sensor surface with the body color paint.
3. Use two-component urethane paint. (Main component: acrylic
polyol, curing agent: isocyanate)
•Maximum paint thickness: primer 30 um, paint 95 um
4. When painting, use a spray gun to apply the paint evenly.
•Paint infiltration into connector must be avoided; pin contact
must be guaranteed after painting.
•Maximum paint curing: 90 C for 1 hour.
5. After baking, do not touch the painted product until it has cooled
down completely.
•Hot storage temperature: 85 C.
6. When the painting is dried, remove the ring using tweezers.
4. PAINT SENSOR
Ring
Sensor
•Be careful not to peel off the paint when removing the ring.
•Do not reuse the removed ring.
CAUTION
Ring
Sensor
Tweezers
Spray gun
SURFACE TREATMENTT
a : Paint same as body color
b : Masking required •Paint characteristics vary according to paint type. Check
manufacturer specifications before painting.
CAUTION
•Do not use lacquer paints because their weatherproofing
and adhesion characteristics are poor.
CAUTION

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■ Sensor installation position marking (rear bumper)
1. Open the trunk lid.
2. Set the shift lever to P range (AT vehicles only).
3. Disconnect the negative battery cable. (Refer to 8 page.)
4. Punch a drill guide mark in the center of the hole drilling positions using a punch.
•Mark the drilling position for the rear bumper before removing the vehicle parts.
CAUTION
125mm
75mm
240mm 240mm
700mm 700mm
5. BEFORE INSTALLATION

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Negative battery cable disconnection
1. Set the selector lever to P range.
(AT vehicles only)
2. Disconnect the negative battery cable and wrap tape around it
to insulate.
Tightening torque : 4.0-6.0 N･m
Trunk covering removal
1. Remove the trunk covering in the direction of arrow (1) shown
in the figure.
Trunk board removal
【With Temporary Spare Tire】
1. Set the trunk covering aside.
2. Remove the trunk board No.1 in the direction of the arrow (1)
shown in the figure.
3. Remove the trunk board No.2 in the direction of the arrow (2)
shown in the figure.
4. Remove the trunk board No.3 in the direction of the arrow (3)
shown in the figure.
6．
V
EHICLE PART REMOVAL
•Be careful not to damage or lose any parts removed from the vehicle since they will be reused.
CAUTION
•
When the negative battery cable is connected during
operation, it may cause electric shock or other personal
injuries. Disconnect the negative battery cable before
removal/installation.
WARNING
•
When removing/installing the parts, park the vehicle on
level ground and apply the side brake securely. Be sure to
turn the ignition switch off, otherwise the vehicle can move,
causing personal injury or vehicle damage.
WARNING
Negative battery cable
Vehicle front
Trunk covering
(1)
Trunk board No.3
Trunk board No.2
Trunk board No.1
(2)
(1)
(3)

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【Without Temporary Spare Tire】
1. Set the trunk covering aside.
2. Remove the trunk board in the direction of the arrow (1) shown in
the figure.
Trunk side pocket removal
1. Remove the fasteners. (LH side only)
2. Remove the trunk side pocket in the direction of the arrow shown
in the figure.
Trunk end trim removal
1. Partially peel back the trunk lid weather strip.
2. Remove fasteners A.
3. Remove fasteners.
Trunk side pocket
Trunk side pocket
Trunk side pocket
Vehicle front
Fasteners
Fasteners
Trunk side trim
Vehicle front
Vehicle front
Fasteners A
Trunk end trim
Weather strip
Trunk side trim removal
Trunk board
(1)

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4. Pull the trunk end trim in the direction of the arrow in the order
of (1), (2) shown in the figure while detaching clips B, pins C,
pins D, clips E, and guides F.
Rear combination light removal
1. Disconnect the rear turn light connector.
2. Remove the nuts.
Tightening torque : 4.1-6.1 N･m
3. To prevent scratches or damage, affix protective tape to the
position shown in the figure.
•Fogging or condensation on the inside of the rear
combination lights may occur due to a natural phenomenon
occurring as a result of a temperature difference between
the interior and exterior of the combination lights. However,
it has no effect on the light performance because the
temperature inside the rear combination lights rises after
illuminating the brake/taillight bulbs or a period of time has
elapsed.
•The figure shows the left side, however, the procedure is
the same for the right side.
NOTE:
Clip E Guide F
Trunk end trim
Clip B Pin D Pin C
(2)
(1)
Guides F
Clip E
Clips B
Pins D
Pin C
Clip E
Pin C
•When performing the procedure with a rear seat cushion
removed from the vehicle, perform the procedure on a
clean cloth so as not to damage or soil the seat.
CAUTION
•When the rear combination light is removed from the body,
perform the procedure after affixing protective tape to the
body. Otherwise, the body could interfere with the rear
combination light and cause scratching or damage to the
body.
CAUTION
Rear turn light
connector
Nuts
Rear combination light
Protective tape

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4. Pull the rear combination light in the direction of the arrow (1)
shown in the figure and pull out pins, stud bolts and hook from
the body.
5. Disconnect the brake/taillight connector.
6. Remove the rear combination light.
Rear splash shield removal
1. Remove screws A.
2. Remove fasteners B.
3. Remove the cap nut C.
4. Remove the rear splash shield.
(1)
Grommet
Rear combination light
Grommet
Brake/taillight connector
Pin
Stud bolts
Hook
Rear splash shield
Screw A
Vehicle front
Vehicle front
Cap nut C
Fastener B
Fastener B
Screw A
Screw A
Screw A
Rear splash shield
•The figure shows the left side, however, the procedure is
the same for the right side.
NOTE:

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Rear bumper removal
1. Remove screw A.
2. Remove screws B and fasteners C.
Protective tape Protective tape
•Affix the protective tape to the position (body side) shown in
the figure.
CAUTION
Rear bumper
Vehicle front
Screw A
Screws B
Fasteners C
Rear bumper
Vehicle front
•The figure shows the left side, however, the procedure is
the same for the right side.
NOTE:

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3. Pull the end of the rear bumper in the direction of the arrow (1)
shown in the figure.
4. Pull the edge of the rear bumper in the direction of the arrow (2)
shown in the figure, then remove tabs D.
5. Remove the rear bumper in the direction of the arrow (3) shown in
the figure.
Rear bumpe
r
(3)
•The rear bumper and rear bumper slider are engaged firmly.
If they are disengaged forcibly the bumper could fall and be
damaged. Perform the servicing carefully when disengaging
the rear bumper from the rear bumper slider.
•When disengaging the rear bumper from the rear bumper
slider, the rear bumper could fall and be damaged. Support
the front of the rear bumper so that it does not fall.
CAUTION
Rear bumper
(1)
End of the
rear bumper slider
Outside of vehicle
Tab D
Tabs D
Rear bumper
(2)
Rear bumper
(2)
Rear bumper slider
•The figure shows the left side, however, the procedure is
the same for the right side.
NOTE:

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■ Sensor installation
1. Wrap the drill bit with duct tape as shown in the figure.
2. Set the drill rotation to low speed.
3. With the drill bit pointed perpendicular to the bumper, drill a 2
mm dia. hole in the marked position using a drill. (4 locations)
4. Drill a 20 mm dia. hole from the center of the sensor hole using
a hole saw.
5. Remove burrs from the drilled holes using a round file be
careful not to make hole bigger than 20mm.
7. INSTALLATION OF SENSOR AND BUZZER
Duct tape
10mm Drill
Over-drilling prevention
Drill
Drill bit (shoulder)
（Drill at low speed）
•Always use a drill with a rotation speed adjustment,
otherwise the rear bumper may deform.
•Be careful when handling drills and other sharp objects.
•To prevent scratching and over-drilling, always wrap the
drill bit with duct tape.
CAUTION
•If the sensor is installed forcibly while the hole is small, it
could deform the bumper.
•Make sure to remove burrs from the surface so that the
bumper surface is smooth.
CAUTION
Round file
Burrs
•Be careful when handling drills and other sharp objects.
If not handled properly, it could result in serious injury.
WARNING
Hole saw (Φ20)
•Be careful when handling drills and other sharp objects.
If not handled properly, it could result in serious injury.
WARNING

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6. Hold the outside of the round part of the back sensor and insert
the sensor into the hole slowly.
7. Pull up the sensor tab using a flathead screwdriver.
■ Buzzer installation
1. Affix double-sided adhesive tape to the buzzer.
2. Peel off the double-sided adhesive tape backing and secure the
rear buzzer to the body panel of the upper inside part of the
trunk side trim (driver’s side).
•Insert the sensor so that the sensor tab is facing upward.
•After installation, verify that the corner sensor and back
sensor are securely pressed to the bumper.
CAUTION
•Always remove dirt or oil because the adhesive strength of
the double-sided adhesive ta
p
e weakens.
CAUTION
Buzzer
Body panel
Vehicle front
•Always remove dirt or oil because the adhesive strength of
the double-sided adhesive tape weakens.
CAUTION
Sensor
Sensor hole
(Surface of the rear bumper)
Tab
Backside of the rear bumper
Top
Vehicle front
Sensor
③②
①
④
Double-sided
Adhesive tape Buzzer

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■ Harness (short and long)
1. Connect the harness (short and long) connector to the No.1,
No.2, No.3, No.4 sensor.
2. Remove the electrical tape wrapped around the hole cover.
3. Remove the hole cover and set it inside the vehicle using
needle-nose pliers.
8．WIRING HARNESS
OK NG
Harness (short)
Sensor
Cover Cover
Sensor
Sensor
Harness (long)
Hole Cover
Vehicle front
•Make sure the connector is securely pressed in until a click
sound is heard.
CAUTION
Hole Cover
Electrical vinyl tape

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4. Pull the harness (short and long) into the vehicle cabin.
5. Enlarge the hole cover hole using a flathead screwdriver.
•Enlarge the hole cover hole to route the harness (short and
lon
g)
.
CAUTION
Harness (short and long)
Harness (short and long)
Vehicle front
Vehicle front
Hole cover
Flathead
screwdriver
Harness (short and long)
Vehicle front

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6. Route the harness (short and long) through the hole cover.
7. Install the hole cover.
8. To prevent water penetration, wrap with electrical tape.
9. Install the rear bumper.
Hole cover
Harness (short and long)
•Always wrap with electrical tape. Otherwise, it could cause
water leaka
g
e into the vehicle cabin.
CAUTION
•Install the vehicle parts in the reverse order of removal.
CAUTION
Rear bumper
Hole Cover
Electrical vinyl tape
Vehicle front

19
■ Control unit installation
1. Affix double-sided adhesive tape to the control unit.
2. Connect the main harness, harness (short and long) and buzzer
harness connectors to the control unit.
3. Peel off the double-sided adhesive tape backing and adhere the
control unit to the body panel of the lower part inside of the
trunk side trim (driver’s side).
•Make sure the connector is securely pressed in until a click
sound is heard.
CAUTION
Control unit
Double-sided
adhesive tape
•Always remove dirt or oil because the adhesive strength of
the double-sided adhesive ta
p
e weakens.
CAUTION
•Always remove dirt or oil because the adhesive strength of
the double-sided adhesive ta
p
e weakens.
CAUTION
Control unit
Harness (long)
Main harness
Harness (short)
Buzzer harness
Control unit
Double-sided
adhesive tape
Body panel
Vehicle front

20
■ Main harness and buzzer harness
1. Affix the mount bases to the body panel. (2 locations)
2. Secure the buzzer harness using tie wraps. (2 locations)
3. Secure the buzzer harness to the vehicle wiring harness at 3
locations using tie wraps.
4. Branch connect the main harness (R) for the BACK signal line
branch of the main harness to the RBCM④(W/B) using an
electro-tap.
•Always remove dirt or oil because the adhesive strength of
the double-sided adhesive ta
p
e weakens.
CAUTION
Mount bases and tie wraps
Body panel Buzzer harness
Vehicle front
Tie wrap
Vehicle wiring harness
Buzzer harness
Tie wraps
Vehicle front
•Connect an electro-tap to the indicated signal line
securely. Misconnection may cause a system or vehicle
malfunction.
•Wrap the electro-tap area using urethane tape to prevent
the occurrence of abnormal noise.
CAUTION
Electro tap
Firmly press
using pliers
Lock
Vehicle wiring
harness (W/B)
Main harness (R) Electro tap
◆Branch connection procedure using electro tap
Main harness (R)
Vehicle wiring
harness (W/B)
1. Insert the main harness (R) and vehicle wiring harness into the
electro tap.
2. Firmly press the electro tap terminal using pliers.
3. Fold the electro tap in the direction of the arrow shown in the
figure and lock it.
Electro tap
4S (W/B)
RBCM④18 pin connector
(View from harness side)
RBCM
Main harness (R)
Buzzer harness
Vehicle front
•Cut off the remaining part using nippers or a similar tool
when securin
g
usin
g
tie wra
p
s.
CAUTION
•Cut off the remaining part using nippers or a similar tool
when securin
g
usin
g
tie wra
p
s.
CAUTION